Abstract: An article of manufacture that has a component capable of being sealed with a copper aluminosilicate glass. The sealing glass has a coefficient of thermal expansion (CTEs) of in the range between 20-82×10-7/° C., over a range of 25-500° C.) and a softening points in the range of 660-1000° C. The glass has a composition consisting essentially, in terms of weight percent on an oxide basis, of 35-68 SiO2, 3-25 Al2O3, 2-26 B2O3, 0-20 R2O, 0-30 RO, 2-33 CuO, 0-4 F, 0-10 MxOy, where R2O is an alkali oxide selected from the group consisting of Li2O, Na2O, and K2O, and RO is an alkaline earth oxide selected from the group consisting of CaO, MgO, ZnO, SrO, and BaO, and MxOy is a transition metal oxide selected from the group consisting of Co2O3, TiO2, NiO, MnO2, and Fe2O3. The present invention also pertains to a method of sealing the article.

Abstract: An assembly of rib structures sandwiched between a dielectric glass layer and a glass substrate for use in a flat panel display, such as plasma addressed liquid crystal (PALC) displays, is formed by a number of methods. One method includes molding thermoplastic glass frit containing paste into rib structures, transferring the rib structures to a thin transparent layer of a thermoplastic dielectric glass frit containing composition on a drum, and transferring the rib structures with the thin transparent dielectric glass layer to a glass substrate having metallic electrodes already formed thereon.

Abstract: An ornamental glass object and method of fabrication (20) includes three separate glass elements which are combined in three separate heating operations. A foundation of base glass (22) is formed and partially melted at a high temperature smoothing the edges. Stringer glass (26) and chip glass (28) are combined to form a pattern (30) which is melted at a second intermediate temperature to fuse all elements of the pattern (30) together. Fused pattern (30) is then combined with melted base glass (22) and the combination heated at a third low temperature to bond pattern (30) to base glass (22).

Abstract: A method for welding a dummy tube to a quartz glass tube for use as an optical fiber preform, comprising chamfering the inner edge portion of the dummy tube and/or the quartz glass tube for use as the optical fiber preform before welding the quartz glass tube for use as the optical fiber preform with the dummy tube, and then melt welding them together.

Abstract: A method of forming low resistance contact pads on a metal support substrate for a multilayer ceramic printed circuit board comprising forming a patterned layer of a conductive metal on the metal support substrate made of the same metal as that used to form the circuitry on the ceramic circuit board, and firing the support substrate. The patterned conductive metal can be formed by electroplating, by screen printing from a fritless conductor ink or by screen printing from a glass frit-containing conductor ink that includes a reducing agent.

Abstract: A method of attaching a component onto a microbench includes laying the component in a groove in the substrate, and locally deforming a portion of the groove, to thereby hold the component in the groove. Preferably, the microbench is a silicon substrate used for MEMs-type structures in the fiber optics industry. In particular, the method is used for securing an optical fiber in a groove, DRI etched from a silicon substrate, before or after the fiber is aligned with other optical components, i.e. lenses, lasers etc. The local deformation is done using a laser welding device selected to be effective in locally melting the substrate while leaving the component relatively undamaged.

Abstract: An optical device having at least two optically transparent optical parts which are bonded together with an optically transparent adhesive layer. The adhesive layer is formed from a matrix containing silicon, titanium, zirconium, aluminum or germianium, and oxygen atoms. At least part of the atoms is bonded to other atom(s) through a polyvalent hydrocarbon group and directly bonded a monovalent hydrocarbon group. The refractive index value of the adhesive layer approximates to the refractive index values of the at least two optically transparent optical parts. An adhesive composition for bonding optical parts and a method of bonding optical parts are also proposed.

Abstract: The present invention provides a method of manufacturing an image display device in which a panel member constituting a panel of an image display device is transferred to a plurality of processing chambers each comprising a temperature control unit, and subjected to a plurality of processing steps under temperature control. The temperature of the panel member in each of the processing chambers is set to be not more than the set A temperature of the panel member in the previous processing chamber by the temperature control unit.

Abstract: A method for forming a back panel for a plasma display includes preparing a green ceramic tape having a temperature coefficient of expansion (TCE) which matches the TCE of a metal core. Barrier ribs are formed on the back panel by embossing or scribing the green ceramic tape. The formed green ceramic tape is then bonded to the metal core. Finally, the bonded formed green ceramic tape and the metal core are cofired to form the back panel.

Abstract: An improved apparatus and method for vacuum fusion bonding of large, patterned glass plates. One or both glass plates are patterned with etched features such as microstructure capillaries and a vacuum pumpout moat, with one plate having at least one hole therethrough for communication with a vacuum pumpout fixture. High accuracy alignment of the plates is accomplished by a temporary clamping fixture until the start of the fusion bonding heat cycle. A complete, void-free fusion bond of seamless, full-strength quality is obtained through the plates; because the glass is heated well into its softening point and because of a large, distributed force that is developed that presses the two plates together from the difference in pressure between the furnace ambient (high pressure) and the channeling and microstructures in the plates (low pressure) due to the vacuum drawn.

Abstract: The method of the invention provides that a predetermined quantity of molten glass necessary for producing molded glass bodies according to the press-molding method is poured into a press mold prior to the insertion of the molding plug while the press mold is located in the press station, and that the molded glass body is removed after the molding plug is withdrawn from the press mold, with this mold likewise being located in the pressing station. This method renders a mold transport superfluous. The invention also relates to an apparatus suitable for executing the method, in which the molding plug can be pivoted laterally from its initial position located outside of the press mold about an axis extending transversely to the center axis of the molding plug.

Abstract: An optical fiber having optical characteristics that systematically vary along its length is made by inserting a plurality of cylindrical tablets into a cladding glass tube and overcladding the tube with particles of cladding glass. Each tablet contains a core region, and it optionally contains a layer of cladding glass Adjacent tablets are capable of forming optical fiber sections having different optical properties. Prior to consolidating the glass particles, chlorine flows through the tube and over the tablets. When the tube begins to sinter, the chlorine flow is stopped and the sintering particles generate an inwardly directed force that causes the tube to collapse inwardly onto the tablets which concurrently become fused to each other. The resultant draw blank can be drawn into a low loss optical fiber. This method is particularly useful for making dispersion managed single-mode optical fibers.

Abstract: An improved vacuum fusion bonding structure and process for aligned bonding of large area glass plates, patterned with microchannels and access holes and slots, for elevated glass fusion temperatures. Vacuum pumpout of all components is through the bottom platform which yields an untouched, defect free top surface which greatly improves optical access through this smooth surface. Also, a completely non-adherent interlayer, such as graphite, with alignment and location features is located between the main steel platform and the glass plate pair, which makes large improvements in quality, yield, and ease of use, and enables aligned bonding of very large glass structures.

Abstract: An optical fiber having optical characteristics that vary along its length is made by assembling a plurality of cylindrical glass or soot tablets into or along a glass tablet alignment device, then fused into monolithic assembly. If desired, additional glass may be applied to the assembly before or after the fusing step. A vacuum is preferably applied during the fusing step. Each tablet preferably contains a core region, and it optionally contains a layer of cladding glass. Adjacent tablets are capable of forming optical fiber sections having different optical properties. Prior to consolidating the glass particles, chlorine preferably flows through or around the tablets and alignment device. The resultant draw blank can be drawn into a low loss optical fiber having short transition regions between adjacent areas of fiber. This method is particularly useful for making dispersion managed single-mode optical fibers.

Abstract: An improved apparatus and method for vacuum fusion bonding of large, patterned glass plates. One or both glass plates are patterned with etched features such as microstructure capillaries and a vacuum pumpout moat, with one plate having at least one hole therethrough for communication with a vacuum pumpout fixture. High accuracy alignment of the plates is accomplished by a temporary clamping fixture until the start of the fusion bonding heat cycle. A complete, void-free fusion bond of seamless, full-strength quality is obtained through the plates; because the glass is heated well into its softening point and because of a large, distributed force that is developed that presses the two plates together from the difference in pressure between the furnace ambient (high pressure) and the channeling and microstructures in the plates (low pressure) due to the vacuum drawn.

Abstract: A double wall reaction chamber assembly comprising a cylindrical inner wall and a cylindrical outer wall axially parallel thereto, the inner wall having an annular junction with a thickened annular junction flange on the outer surface thereof. The lower end of the outer wall being fused to the outer surface of the thickened annular junction. The outer surface of the inner wall and the inner surface of the annular junction flange define a sloping annular drainage channel to a downwardly sloping drainage port, enabling liquid to drain from the junction. The double wall reaction chamber assembly has a cylindrical inner wall and a cylindrical outer wall axially parallel thereto. It has a lower end fused to the inner wall. A gas distribution tube has a gas inlet end and a gas distributor end, the gas distributor end comprising a split tee having a junction.

Abstract: An improved vacuum fusion bonding structure and process for aligned bonding of large area glass plates, patterned with microchannels and access holes and slots, for elevated glass fusion temperatures. Vacuum pumpout of all the components is through the bottom platform which yields an untouched, defect free top surface which greatly improves optical access through this smooth surface. Also, a completely non-adherent interlayer, such as graphite, with alignment and location features is located between the main steel platform and the glass plate pair, which makes large improvements in quality, yield, and ease of use, and enables aligned bonding of very large glass structures.

Abstract: A method of producing a medium-tight connection between interior and exterior concentrically-arranged glass tubes includes the steps of providing a longitudinally extending electrical conductor strip between the interior and exterior tubes, forming a bulge extending radially outwardly from the interior tube by heating the tube, inserting the interior tube into the exterior tube, and forming a constriction in the exterior tube which extends radially inwardly and connects with the radially outwardly extending bulge to form a closure area, whereby the conductor strip passes through the closure area. An electrochemical sensor for measuring pH values or redox potentials formed according to this method includes an elongated housing which contains an interior chamber defined by the interior tube, a glass membrane cap, and a closure member, and an annular exterior chamber defined by the interior and exterior tubes.

Abstract: A flat glass panel 1 for a picture display device of the flat type, is formed by two glass cover plates (3, 5) with at least one glass plate (4, 4', 4", . . . ) between them, and a vitreous frit (8) between the cover plates along the outer edges of the cover plates so as to obtain a box-type glass panel in which a channel structure is present. After heating to the melting temperature of the frit (8), the panel is cooled down to a transitional temperature of the frit, while the space between the cover plates is partly exhausted during the cooling-down phase at a temperature which lies between the melting temperature and the transitional temperature of the frit. Then the temperature is kept constant at approximately the transitional temperature until the frit has become undeformable, said space (13) between the cover plates (3, 5) being fully evacuated then. Finally, cooling-down continues to room temperature, and the space (13) inside the panel is hermetically sealed off.

Abstract: A semiconductor acceleration sensor has a silicon detecting body and a glass substrate. The silicon detecting body has a weight, a supporting frame, and beams for coupling the weight to the supporting frame, which are integrally processed from a silicon wafer. At least one semiconductor strain gauge is formed on a surface of a beam. The glass substrate is electrostatically joined with the supporting frame of the silicon detecting body. Furthermore, a gap portion is formed between a surface of the glass substrate and a lower surface of the weight.

Abstract: The present provides a method for making glass pressure sensors in batch. First glass plates of appropriate dimensions are scribed. Then electrodes are sputters onto each of the plates, followed by screen printing a frit layer and crossover tabs. The plates are then preglazed and bonded together to form a plurality of sensors. The plates are then scribed and broken along the scribes to form individual sensors.

Abstract: A method of manufacturing a side glass for a vacuum fluorescent display is provided wherein a glass is cut to a predetermined length in accordance with the size of the vacuum fluorescent display. The glass is then bent to coincide two ends of the glass in accordance with the shape of the vacuum fluorescent display, and the two ends of the glass are adhered to one another. A sealing frit is applied on the upper side of the glass, and is plasticized and cured.

Abstract: A method of manufacturing an optical waveguide comprises a first step of laminating, on one major surface of a first glass material, a second glass material to a desired thickness, the second glass material having optical characteristics different from those of the first glass material, a second step of forming the second glass material to have a desired circuit pattern, and a third step of laminating a third glass material having optical characteristics similar to those of the first glass material on an entire surface of the first glass material on which the circuit pattern is formed by the second glass material. In at least one of the first and third steps, the glass material to be laminated is laminated by coupling.

Abstract: A method of manufacturing an image display apparatus, which has a first substrate on which an electron emission element is arranged, a second substrate on which a phosphor that forms an image upon irradiation of an electron emitted by the electron emission element is arranged, and an enclosure which is bonded to the first and second substrates to hold a gap between the first and second substrates, has the steps of applying a bonding agent to bonding portions between the first and second substrates, and the enclosure, heating to a temperature equal to or more than the softening temperature of the bonding agent, detecting the solidification state of the bonding agent, performing position alignment between the first and second substrates during the interval after the bonding agent softens until the bonding agent solidifies, bonding the first and second substrates via the enclosure by compressing the first substrate and/or the second substrate, and releasing the compression force to the first substrate and/or the

Abstract: A method is used for interfacing dissimilar materials in an X-ray tube. The X-ray tube includes a rotor assembly to distribute heat generated in the X-ray tube. The X-ray tube is sealed within a glass material which has a first expansion coefficient. An interface is provided between the rotor assembly and the glass material to absorb temperature coefficient stresses. Preferably, the glass material is Borosilicate and the interface comprises a metal material and a ceramic material. The ceramic material has a second expansion coefficient that closely matches the first expansion coefficient. The metal material is preferably Kovar, and the ceramic material is preferably Mullite. Temperature coefficient stresses are then absorbed within the ceramic and metal structure.

Abstract: The invention provides a method of bonding a glass substrate and a nonconductive substrate comprising the steps of: (a) contacting a surface of the nonconductive substrate which is coated with a field-assist bonding material with a conforming surface of the glass substrate; and (b) applying sufficient heat to the two substrates and sufficient voltage across the two substrates to bond the two substrates together.

Abstract: A method of evacuating and sealing a cathode ray tube, CRT, using softened glass frit to seal the exhaust hole through which the CRT is evacuated. A three way branch tube allows a shaft driven by a linear motion means to cover the exhaust hole with a sealing plug or plate and softened vitreous glass frit while the CRT is being evacuated. In one embodiment a getter is also used. Since the CRT is being evacuated when the vitreous glass frit is softened any gases evolved from the softened glass frit are removed by the vacuum pump and are not a problem to the sealed CRT.

Abstract: An improved measurement cell and circuit for measuring the electrical characteristics of a liquid sample during exposure to radiation includes a glass cell formed of a main tube extending generally parallel to an elongated lamp emitting the radiation, and a pair of electrodes disposed axially within the sample tube. In the preferred embodiment, the ends of the cell are formed of glass twinbore tubing fused to the glass main tube, the bores retaining ends of the electrodes. Inlet and outlet tubes and a temperature sensing well may also be fused to the main tube. In an implementation for measurement of TOC in water by oxidation to CO.sub.2, the source comprises a low pressure mercury vapor lamp, and the electrodes are formed of solid Ti with catalytic TiO.sub.2 surfaces.

Abstract: Multiple fold, single tube glass vessels, as well as a process and device for producing multiple fold, single tube glass vessels. An even number of parallel glass tubes open at both ends are assembled under the influence of heat into a multiple fold, single tube glass vessel that is characterized by an essentially constant wall thickness and by an essentially constant inside diameter. The object of the invention is to produce multiple fold, single tube glass vessels suitable in particular as discharge vessels for compact lamps.

Abstract: A process for the fabrication of a rapidly solidified foil laminate composite. An amorphous metallic glass foil is flux treated and coated with solder. Before solidification of the solder the foil is collected on a take-up spool which forms the composite into a solid annular configuration. The resulting composite exhibits high strength, resiliency and favorable magnetic and electrical properties associated with amorphous materials. The composite also exhibits bonding strength between the foil layers which significantly exceeds the bulk strength of the solder alone.

Abstract: A method for assembling a spaced flat panel display screen having a first plate and second plate, each with an internal facing surface that are opposing comprises the steps of positioning spacers on the internal facing surface of the first plate, positioning the second plate so that the internal facing surface of the second plate contacts the spacers, heating the spacers to a temperature causing soldering of the spacers to the plates, pulling the first and second plates apart to stretch the spacers to a predetermined distance, and cooling the spacers.

Abstract: A ferrite plate and a ceramic plate are joined to each other by a glass layer interposed therebetween. The ferrite plate and the ceramic plate thus joined to each other by the glass layer serve as a trailing core in the form of a composite for use in a magnetic head. Only the ferrite plate is exposed on a slidable surface to prevent the trailing core from being deformed or cracked. The trailing core has low inductance for high-density recording to prevent the magnetic head from causing recording/reading errors.

Abstract: The material is composed of previously machined glass/SiC skins which is an expanded glass foam cake forming a sandwich structure which is obtained by placing on a rigid support the elements of the sandwich structure, applying a uniformly distributed mechanical pressure to the structure and by heating to structure under air at atmospheric pressure according to a specific heating/cooling cycle aircraft. One application of this product is to load-bearing structures.

Abstract: The electric-lamp/reflector unit has a moulded reflector body (1) comprising a hollow neck-shaped portion (5). An electric lamp having a lamp vessel (11) provided with a first (14) and a second opposed end portion (15) is fixed at its first end portion within the neck-shaped portion. The neck-shaped portion (5) has a narrowed portion (6) adjacent the reflecting surface (3) of the reflector body, from which portion the neck-shaped portion widens conically towards a cap (20) borne by the neck-shaped portion.

Abstract: A method of manufacturing a liquid crystal display device, in which predetermined portions of two glass plates bonded to each other with a sealing member interposed therebetween and constituting the display device, can be cut without turning over the bonded two glass plates and without breaking necessary portions thereof. In the method of manufacturing the liquid crystal display device, first, an upper one of the bonded two glass plates is half cut from its upper surface with a blade, and unnecessary portions of the upper glass plate are removed by the use of a vacuum suction head. Thereafter, predetermined portions of exposed portions of a lower one of the bonded two glass plates are fully cut with the blade. In accordance with it, it is not necessary to turn over the the bonded two glass plates-to cut it into a plurality of units, and, therefore, a cutting process can be performed automatically.

Abstract: A method of manufacture for a lamp involves making up, separate from an envelope, a sub-assembly comprising a lead structure and a vitreous body that surrounds it. In one form of this method, particles of vitreous material are pressed into a mold cavity that surrounds the lead structure, thus forming a compact surrounding the lead structure. This compact is sintered in an inert atmosphere, thereby forming the sub-assembly. Thereafter, the sub-assembly is placed in an opening in the envelope, and a hermetic seal is made between the envelope and the vitreous body in the interface region between the envelope and the vitreous body.

Abstract: This invention relates to a method and apparatus for cracking off glass attached to, or comprising a portion of, the constricted end (neck) of the glass funnel component of a glass cathode ray tube and thereafter sealing a replacement glass neck component to the funnel component. A gauge and sensor mechanism are used to produce a signal representative of the location of a defined plane through the funnel. This signal is sent to a central processing unit which controls the apparatus so that the cracking off of the old neck and subsequent sealing of the new neck take place at that defined plane. In this way, the individual method steps are integrated into an automated process.

Abstract: An improved design and method and of manufacturing a luminous tube electrode comprises the steps of placing an electrode shell in an outer tube and allowing conductors connected to the electrode shell to emanate from an open end of the outer tube. A tubulation with a flared end is then butted up against the end of the outer tube, thereby sandwiching the conductors between the flared end of the tubulation and the outer tube. The flared end of the tubulation are then fused to one another forming a hermetic seal between each other and the conductors, resulting in the finished electrode. A further provision is made to blow a bubble in the tubulation.

Abstract: An optical fiber coupler having a crosstalk characteristic of at least 18 dB. The optical fiber coupler includes a plurality of optical fibers. A length of glass in the optical fibers is exposed by removing the covering. The glass lengths are fused together and extended, during which time the fibers are twisted and subjected to a tension. The twisted fibers are then fixed to a protecting member while the tension is sustained.

Abstract: A quartz tank member produced by a new method of production having continuous inner corner surfaces formed through bending and welding processes with welded seams being smooth without any hills, valleys, pits, crevasses, or irregularities therein.

Abstract: The first process for producing an optical fiber coupler includes a first step wherein at least one of the optical fibers to be used is stripped of the coating, a second step in which the bare portion of that optical fiber is heated for a predetermined time to diffuse the dopants, a third step wherein the other optical fibers which have not been heat-treated are stripped of their coating, a fourth step in which the bare portions of all the optical fibers are heated as they are brought into intimate contact, thereby forming a unitary portion, and a fifth step wherein the unitary portion is drawn via heating to form the coupling portion of an optical fiber coupler.

Abstract: An improved fiber optic backlighting panel provides uniform and increased background illumination in devices, such as rubber keypads, membrane switches, liquid crystal displays, rigid panels or the like. The fiber optic panel comprises a light source and a layer of optical fibers arranged adjacent each other, which transmit light to different locations throughout the device, thereby providing efficient background illumination relative to the amount of light beamed in. The optical fibers are selectively terminated at these locations by forming a series of angular cuts through the layer of optical fibers with a laser, according to a predetermined geometric zig-zag or sawtooth pattern stored in a computer memory. The zig-zag pattern extends across the entire length and width of the panel such that each optical fiber is cut only once to provide increased and consistent illumination throughout the device.

Abstract: An apparatus for delivery of high intensity laser radiation of large spot size into arteries and a method for making same are disclosed. An optical radiating apparatus is formed on one end of a light-conducting optical fiber such that high intensity laser radiation leaves the optical radiation apparatus with a spot size that is expanded to a diameter significantly larger than the optical fiber diameter. The apparatus comprises a small diameter, flexible fiber which tapers to a large diameter, smooth, rounded ball tip. The taper allows the beam to expand to several millimeters in diameter and thereby ablate a large channel through an occluded artery. The smooth ball tip minimizes the chance of mechanical dissection or performation. The fiber material is continuous such that there are no optical interfaces.

Abstract: An achromatic fiber optic coupler of the type wherein three single-mode optical fibers are fused together along a portion of the lengths thereof to form a coupling region. Each fiber includes a core and a cladding, the lowest refractive index of the fiber claddings being n.sub.2. The fibers are disposed in a triangular array in the coupling region. A matrix glass body of refractive index n.sub.3 surrounds the coupling region, n.sub.3 being lower than n.sub.2 by such an amount that the value of .DELTA..sub.2-3 is less than 0.125%, wherein .DELTA..sub.2-3 equals (n.sub.2.sup.2' -n.sub.3.sup.2)/2n.sub.2.sup.2.

Abstract: A monolithic, environmentally stable Mach-Zehnder device is formed by threading first and second dissimilar optical fibers through the bore of a glass tube. The tube is evacuated and heated to collapse it onto the fibers. The tube is further heated and stretched at two spaced locations to form two couplers that are joined by the two optical fibers. The fibers have different propagation constants in the region between the two couplers, whereby there is a relative delay in the optical signal propagating in one of the fibers with respect to the optical signal propagating in the other fiber.

Abstract: Method and apparatus for fabricating fused optical fibre devices includes a furnace provided with an electric heating element. A heat-distributing insert is provided within the heating element, the heating element and the insert being sized and shaped to define a heating chamber for an optical fibre arrangement. The method includes passing electric current through the heating element, and supplying and maintaining an inert atmosphere within the heating chamber.

Abstract: For joining corrugated glass plates of borosilicate glass in heavy-duty packings for columns, the corrugated glass plates are placed one on top of another in the desired way and heated for 6-15 minutes at a temperature of 200-230K above their transition temperature Tg. The corrugated glass plates are fused together at their contact points and form an extraordinarily firm bond without the corrugated glass plates being deformed thereby. The composite is so stable that it can be utilized as a column supporting grate.

Abstract: The present invention provides a method of forming a semiconductor device mprising the steps of:forming a glass block of an acid inert glass having acid etchable glass rods extending therethrough, the acid etchable glass rods having an average diameter of less than 1 micron;partially etching one end of the acid etchable rods surface of the glass block to form cavities in the glass block on one surface thereof having an average diameter of less than 1 micron;depositing material(s) in the cavities to form a semiconductor device.The present invention also provides a method for forming a semiconductor device in which the acid etchable glass rods are completely etched and the deposition material(s) is deposited to fill the nanochannels formed by the etching.The present invention also provides semiconductor devices made by these methods.

Abstract: An overclad fiber optic coupler of the type wherein a plurality of optical optical fibers, each having a core and a cladding, are fused together along a portion of the lengths thereof to form a coupling region. Surrounding the coupling region is a matrix glass body of refractive index n3 which is lower than the fiber cladding refractive index n.sub.2. The body has an inner region adjacent the optical fibers, an outer region having a radius greater than that of the inner region, and a transition region between the inner and outer regions. The softening point temperature of the inner region is greater than that of the outer region. The coupler exhibits both low polarization dependent loss and low excess loss.

Abstract: An improved design and method and of manufacturing a luminous tube electrode comprises the steps of placing an electrode shell in an outer tube and allowing conductors connected to the electrode shell to emanate from an open end of the outer tube. A tubulation with a flared end is then butted up against the end of the outer tube, thereby sandwiching the conductors between the flared end of the tubulation and the outer tube. The flared end of the tubulation are then fused to one another forming a hermetic seal between each other and the conductors, resulting in the finished electrode. A further provision is made to blow a bubble in the tubulation.