Abstract: Methods, apparatuses and systems of manufacturing an optical fiber are disclosed herein. The methods may include heating an optical preform in a draw furnace, drawing an optical fiber from the optical preform, cooling the optical fiber with a slow cooling device, and annealing the optical fiber by passing the optical fiber through an RF plasma heating apparatus.

Abstract: A method for manufacturing a primary preform for an optical fiber wherein conditions are created in the reaction zone such that one or more glass layer packages made up of at least two separate glass layers are deposited on the interior of the substrate tube.

Abstract: An isothermal, low pressure-based process of depositing material within a substrate has been developed and results in creating an extremely narrow reaction zone within which a more uniform and efficient deposition will occur. Sets of isothermal plasma operating conditions have been found that create a narrow deposition zone, assuring that the deposited material is clear glass rather than soot particles. The chemical delivery system, in one arrangement, utilizes rods of solid phase source material (which may otherwise be difficult to obtain in gaseous form). The operating conditions are selected such that the hot plasma does not transfer a substantial amount of heat to the substrate tube, where the presence of such heat has been found to result in vaporizing the reactant material (creating soot) and developing hot spots.

Abstract: The present invention relates to a method for manufacturing a primary preform for optical fibers, using an internal vapor deposition process, wherein a gas flow of doped undoped glass-forming gases is supplied to the interior of a hollow substrate tube having a supply side and a discharge side via the supply side thereof, wherein deposition of glass layers on the interior of the substrate tube is effected as a result of the presence of a reaction zone.

Abstract: The invention relates to a method for producing a blank mold from synthetic quartz glass by using a plasma-assisted deposition method, according to which a hydrogen-free media flow containing a glass starting material and a carrier gas is fed to a multi-nozzle deposition burner. The glass starting material is introduced into a plasma zone by the deposition burner and is oxidized therein while forming SiO2 particles, and the SiO2 particles are deposited on a deposition surface while being directly vitrified. In order to increase the deposition efficiency, the invention provides that the deposition burner (1) focuses the media flow toward the plasma zone (4) by. A multi-nozzle plasma burner, which is suited for carrying out the method and which is provided with a media nozzle for feeding a media flow to the plasma zone, is characterized in that the media nozzle (7) is designed so that it is focussed toward the plasma zone (4). The focussing is effected by a tapering (6) of the media nozzle (7).

Abstract: A method is provided for forming an optical fiber amplifier. The method comprises providing a composite preform having a gain material core that includes one or more acoustic velocity varying dopants to provide a longitudinally varying acoustic velocity profile along the gain material core to suppress Stimulated Brillouin Scattering (SBS) effects by raising the SBS threshold and drawing the composite preform to form the optical fiber amplifier.

Abstract: An isothermal, low pressure-based process of depositing material within a substrate has been developed, and is particularly useful in forming an optical fiber preform results in creating an extremely narrow reaction zone within which a more uniform and efficient deposition will occur. Sets of isothermal plasma operating conditions have been found that create a narrow deposition zone, assuring that the deposited material is clear glass rather than soot particles. The exhaust end of the tube is connected to a vacuum system which is in turn connected to a scrubber apparatus for removal and neutralization of reaction by-products. The operating conditions are selected such that the hot plasma does not transfer a substantial amount of heat to the substrate tube, where the presence of such heat has been found to result in vaporizing the reactant material (creating soot) and developing hot spots.

Abstract: A process and apparatus for making silicon or silicon/germanium core fiber is described, which uses a plasma process with reducing agent to make a preform. The process also makes the recommendations in selecting the adequate cladding tube for better fiber properties. An improved fiber drawing apparatus is also disclosed in order to draw this new type of preform.

Abstract: The invention relates to a method for manufacturing a final optical fiber preform by overcladding, said method comprising the steps of providing a primary preform; positioning said primary preform within at least one tube, wherein the at least one tube partly covers the primary preform to create a zone to be overcladded, being an overclad zone, which overclad zone is located on the primary preform outside the at least one tube; injecting a gas into the annular space between the primary preform and the at least one tube under overpressure relative to the pressure outside the at least one tube; overcladding the primary preform in the overclad zone with an overcladding material using an overcladding device. The invention also relates to an apparatus for carrying out the method. The invention allows overcladding a primary preform at low cost while maximally limiting the incorporation of impurities into the silica overclad.

Abstract: The present invention provides a process for producing a porous quartz glass base, which comprises hydrolyzing a silicon compound in an oxyhydrogen flame in a reaction furnace to generate and deposit fine silica particles on a starting member, thereby forming a porous quartz glass base, wherein a gas discharge pipe for discharging an unnecessary gas from the reaction furnace is heated. According to the present invention, fine silica particles can be prevented from adhering to a gas discharge pipe for discharging the unnecessary hydrogen chloride gas generated in producing a porous quartz glass base.

Abstract: A method and apparatus for making an optical fiber preform, including injecting a plasma gas source into the first end of a tubular member; generating a ring plasma flame with the plasma gas source flowing through a plasma gas feeder nozzle, the plasma gas feeder nozzle including: an inner tube, an outer tube, wherein the plasma gas source is injected between the inner tube and the outer tube to produce the ring plasma flame, such that at least a portion of the ring plasma flame is directed radially toward the inner surface of the tubular member; traversing the tubular member along the longitudinal axis relative to the plasma flame; depositing at least one soot layer on the interior surface of the tubular member by introducing reagent chemicals into the plasma flame; and fusing all of the soot layers into a glass material on the interior surface of the tubular member.

Abstract: A cane having optical properties includes: a core formed of a semiconductor material; and a transparent cladding formed of glass, glass-ceramic, or polymer coaxially oriented about the core, the cane may be used to produce a photovoltaic device, including: a semiconductor core including at least one p-n junction, defined by respective n-type and p-type regions; a substantially transparent cladding in coaxial relationship with the semiconductor core, forming a longitudinally oriented cane; and first and second electrodes, each being electrically coupled to a respective one of the n-type and p-type regions.

Abstract: The present invention provides an assembly that may be used to clean the external surfaces of fiber optic cable. The assembly includes a baffle housing, a plasma source, a cable guide, and brackets to position the baffle and plasma source. The baffle housing defines a plasma inlet, an outlet, a cable passageway, and a chamber, wherein the chamber is in fluid communication with the plasma inlet, the outlet, and the cable passageway. The plasma source is disposed so as to emit a plasma gas into the housing through the plasma inlet, into the chamber, and out of the housing through the outlet. The chamber is shaped so as to generate turbidity in the plasma gas therein thus the plasma gas contacts all surfaces of a fiber optic cable in the chamber. The assembly uses a plasma source that provides an air plasma gas at atmospheric pressure.

Abstract: The invention provides a low cost method of manufacturing high capacity preforms by chemical vapor deposition. More particularly, there is described a method of manufacturing an optical fiber preform, which method comprises the steps of providing a substrate tube of silica doped with sufficient chlorine to obtain an OH concentration of less than 100 ppb and doped with sufficient fluorine proportional to the chlorine doping to obtain a refractive index that is lower than that of a natural silica, depositing inner cladding and an optical core inside the substrate tube, collapsing the substrate tube to form a primary preform, and depositing outer cladding of said natural silica on the resulting primary preform. The invention is applicable to manufacturing optical fibers.

Abstract: A plurality of glass particle synthesizing burners are disposed opposite to a rotating starting rod. The starting rod and the glass particle synthesizing burners are relatively reciprocally moved to each other in parallel to the axial direction, so that glass particles synthesized by the burners are sequentially deposited on the surface of the starting rod. The movement is stopped and restarted repeatedly once or more than once during one reciprocal movement.

Abstract: A method for producing a silica glass body having a low bubble content includes melting silica sand in a chamber (62) of a rotating furnace housing (20) to form molten silica. Helium-containing gas is fed into the chamber, both during introduction of the sand and during the heating step. The helium diffuses more readily from the molten silica than other gases, resulting in lower bubble content. The furnace is heated by establishing a gas plasma arc (60) between spaced electrodes (64, 66) within the chamber.

Abstract: Silica grain of desired properties and size is created in a vacuum chamber. Fine silica powder is injected in the chamber or silica powder is formed in situ by combusting precursors. A plasma is formed centrally in the chamber to soften the silica powders so that they stick together and form larger grains of desired size. The grains are collected, doped, fused and flowed into tubes or rods. A puller pulls the tube or rod through a chamber seal into a lower connected vacuum chamber. The tube or rod is converted to rods and fibers or plates and bars in the connected chamber. Fused silica in a crucible tray is subjected to ultrasound or other oscillations for outgassing. Gases are removed by closely positioned vacuum ports.

Abstract: An improved process for fabricating a refractory dielectric article, in particular silica optical fiber, is provided. The fabrication process involves joining of two elongated bodies—typically silica preforms—end-to-end by use of an isothermal plasma torch technique. A long preform made in this manner allows drawing of optical fiber with less down-time and waste than current processes. The plasma torch technique also produces low perturbations within the resultant preform, thereby increasing the amount of usable fiber.

Abstract: The present invention relates to a rod-shaped preform for manufacturing an optical fibre therefrom, as well as to a method for manufacturing such a rod-shaped preform. The present invention furthermore relates to a method for manufacturing an optical fibre, wherein one end of a rod-shaped preform is subjected to a heat treatment, after which the thus softened end of the rod-shaped preform is subjected to a pulling force for the purpose of drawing an optical fibre therefrom.

Abstract: The smoothness of refractory dielectric bodies, particularly silica sol-gel bodies, is substantially improved by a relatively straightforward treatment. In particular, the surface of the body is treated with a plasma fireball, such as induced by a plasma torch. The treatment is able to reduce the roughness, as measured by RA, in overcladding tubes formed by a sol-gel process by at least a factor of 2, typically at least a factor of 5. It is also possible to improve the smoothness of silica tubes that are drawn from a billet. Typically, the process reduces the roughness of silica bodies to an RA of about 1 microinch or less.

Abstract: A refractory dielectric body is heated with a plasma fireball at conditions which do not result in substantial removal of a surface portion of the body, yet which are sufficient to reduce both surface and bulk impurities. Typically, the body is treated with the plasma in the absence of simultaneous deposition of material onto the body. Advantageously, an isothermal, oxygen or oxygen-containing plasma is utilized. The invention is useful for reducing chlorine impurities by at least about 30% to a depth of at least about 10 .mu.m, with accompanying reduction of hydroxyl impurities. The invention thus provides a useful method for reducing the concentration of impurities that contribute to imperfections during the process of drawing fiber from an optical fiber preform, without requiring substantial removal of the surface of the preform.

Abstract: To enable surface tension forces to confer upon an optical fiber end (P1), a shape procuring good optical coupling the end is partially melted in an electric arc (ZC). To improve the reproducibility of this shape movement into the arc is achieved by a unidirectional sideways displacement (MC) of the fiber at an angle to the optical fiber axis. The invention applies to coupling a flat array of optical fibers to a strip of components such as semiconductor lasers. To this end the fibers (F1, . . . , F6) are fixed into grooves on a fiber support (2). The latter is displaced to dip the fiber ends simultaneously into a chemical etching bath which gives them a pointed shape and then to move them successively into the electric arc.