Producing Noncircular Fibers (e.g., Particular Cross Section, Flat, Elliptical, Etc.) Patents (Class 65/437)
  • Publication number: 20140305169
    Abstract: In an apparatus for conveying a glass tube strand or glass rod strand having a cross-section that is different from a circular cross-section, in particular having an oval cross-section, a plurality of support and guide members are arranged, if viewed in the direction of movement of the glass tube strand or glass rod strand, one after the other such that the moving glass tube strand or glass rod strand is directly supported thereon and guided by them. The support and guide members are disposed tilted in said direction of movement so that the moving glass tube strand or glass rod strand is directly supported on edges of the support and guide members. Thus, one-sided heat losses due to heat dissipation via the support and guide members can be significantly reduced to thereby reduce the curvature of the glass tube strand or glass rod strand.
    Type: Application
    Filed: April 14, 2014
    Publication date: October 16, 2014
    Applicant: SCHOTT AG
    Inventors: Wolfgang Pulz, Walter Fachtan, Juergen Duernhofer
  • Publication number: 20120151969
    Abstract: A method for producing thin silicon rods includes: a) providing a rod of silicon; b) sequentially cutting with a sawing device slabs from the rod, wherein the rod is respectively rotated axially through 90° or 180° between two successive cuts so that two of four successive cuts respectively take place pairwise on radially opposite sides of the rod or wherein slab cutting takes place simultaneously together at radially opposite sides of the rod; and c) sawing the cut slabs into thin rods having a rectangular cross section. A device for producing thin rods from a silicon rod by sawing, contains a first unit with cutting tools and a cutting tool cooling liquid, a second unit having nozzles for introducing additional cooling liquid into cutting kerfs of the workpiece, and a third unit having a band saw, a wire saw or cutting tools containing one or more shafts.
    Type: Application
    Filed: December 12, 2011
    Publication date: June 21, 2012
    Applicant: WACKER CHEMIE AG
    Inventors: Bruno LICHTENEGGER, Matthaeus SCHANTZ
  • Publication number: 20110271718
    Abstract: A method for making a large surface area silicon filament for production of bulk polysilicon by chemical vapor deposition (CVD) includes melting silicon and growing the filament from the melted silicon by an EFG method using a shaping die. The cross sectional shape of the silicon filament is constant over its axial length to within a tolerance of 10%. In embodiments, a plurality of identical and/or dissimilar filaments are grown simultaneously using a plurality of shaping dies. The filaments can be tubular. Filament cross sections can be annular and/or can include outwardly extending fins, with wall and/or fin thicknesses constant to within 10%. Filaments can be doped with at least one element from groups 3 and 5 of the Periodic Table. The filament can have a length equal to a length of a specified slim rod filament, and a total impedance not greater than the slim rod impedance.
    Type: Application
    Filed: July 20, 2011
    Publication date: November 10, 2011
    Applicant: GT Solar Incorporated
    Inventors: Yuepeng Wan, Santhana Raghavan Parthasarathy, Carl Chartier, Adrian Servini, Chandra P. Khattak
  • Publication number: 20110167875
    Abstract: A nonwoven fibrous insulation product has at least a bi-modal fiber diameter distribution designed to provide the product with selected thermal insulating and physical performance properties that are affected by fiber diameter such as rigidity and recovery properties. The product is made by: forming two or more fiber groupings that each have a selected fiber diameter distribution with a selected mean fiber diameter wherein the selected fiber diameter distributions of the fiber groupings differ from each other. The fibers of the fiber groupings are intermingled and entangled together in selected percentages by weight to form a product with a selected density and thickness that exhibits selected product performance properties based on the properties of the fiber groupings and the relative percentages by weight of the fiber groupings.
    Type: Application
    Filed: March 23, 2011
    Publication date: July 14, 2011
    Inventors: Mark William Charbonneau, Alessandro G. Borsa
  • Patent number: 7963122
    Abstract: The invention relates to a method and an apparatus for producing optical glass elements, in particular optical prisms or optical rod lenses, using a drawing process. The geometry of the glass strand which is to be produced is controlled by means of cooling or heating elements positioned at least around portions of the periphery or longitudinal axis of the glass strand, inside or outside the heating apparatus.
    Type: Grant
    Filed: September 2, 2005
    Date of Patent: June 21, 2011
    Assignee: Schott AG
    Inventors: Frank Büellesfeld, Andreas Langsdorf, Ulrich Lange, Volker Plapper
  • Publication number: 20100104869
    Abstract: Photonic crystal fibers include a plurality of extruded non-circular canes, each of the extruded non-circular canes comprising at least one hole. Methods for manufacturing photonic crystal fibers include hot-forming a glass material into a glass tube having a non-circular outer cross-section, drawing the glass tube to obtain a plurality of canes, stacking the canes to create a preform build and drawing the preform build to obtain a photonic crystal fiber.
    Type: Application
    Filed: February 20, 2008
    Publication date: April 29, 2010
    Applicant: Corning Incorporated
    Inventors: Nicholas Francis Borrelli, Karl William Koch, III, David John Mcenroe
  • Publication number: 20090226692
    Abstract: A glass fiber and a method of manufacturing a glass fiber for reinforcing a transparent composite matrix are disclosed. The glass fiber includes a first glass material having a first set of mechanical properties including a first modulus and a first coefficient of thermal expansion (CTE) and a second glass material having a second set of mechanical properties including a second modulus and a second CTE. The second glass material forms a substantially uniform coating on the first glass material. The second CTE is less than the first CTE. The glass fiber is formed by reducing the cross-section of a glass fiber preform of the first glass material coated with the second glass material by hot working. Because of the selected difference in the CTE's, the first glass material imparts a compressive force upon the second glass material, which improves the strength of the glass fiber.
    Type: Application
    Filed: March 5, 2008
    Publication date: September 10, 2009
    Applicant: THE BOEING COMPANY
    Inventors: Mark S. WILENSKI, Adam J. LANG, Alan M. MARKUS, Larry A. GODBY
  • Patent number: 7003983
    Abstract: A method of manufacturing an optical glass element for which flatness and smoothness of the surfaces of the optical glass element can be improved while securing the similarity of the cross-sectional shape of the optical glass element to that of the mother glass, and for which continuous production involving few steps can be carried out, and an optical glass element manufactured using the method. A mother glass is prepared, which has a cross-sectional shape substantially similar to a desired cross-sectional shape of the optical glass element, and the mother glass is drawn while heating to a predetermined temperature such that the mother glass has a viscosity of 105 to 109 poise.
    Type: Grant
    Filed: August 28, 2003
    Date of Patent: February 28, 2006
    Assignee: Nippon Sheet Glass Co., Ltd.
    Inventors: Masahiro Morishita, Katsuya Kamisaku, Toshiaki Mizuno
  • Publication number: 20030182972
    Abstract: Methods of modifying fibers, such as glass fibers, are disclosed. The modified fibers can be used, for example, in a lead acid battery.
    Type: Application
    Filed: March 25, 2002
    Publication date: October 2, 2003
    Inventors: Ronald D. Reher, John D. Windisch, Steven J. Russell
  • Patent number: 6588235
    Abstract: The invention relates to a method of making an optical fiber and an optical fiber made in accordance with the inventive method. The method includes the step of drawing an optical fiber from a multiple crucible apparatus, wherein one of the crucibles of the apparatus has a non-symmetrical orifice (not shown). The inventive fiber has at least a core and cladding. At least one section of the inventive fiber includes an orientation element.
    Type: Grant
    Filed: August 30, 2001
    Date of Patent: July 8, 2003
    Assignee: Corning Incorporated
    Inventors: Jackson P. Trentelman, James G. Anderson, Ernest E. Brand
  • Patent number: 6303182
    Abstract: In accordance with the invention, an optical fiber is provided with a metal coating of controlled variable thickness by the steps of disposing the fiber in position for receiving coating metal from a metal source, and depositing metal while moving a shadow mask between the fiber and the source to provide patterning of deposited metal. Advantageously, the mask is translated at a constant velocity perpendicular to the fiber. The method is particularly useful for the fabrication of adjustable Bragg gratings.
    Type: Grant
    Filed: February 18, 1999
    Date of Patent: October 16, 2001
    Assignee: Lucent Technologies Inc.
    Inventors: Benjamin John Eggleton, Rebecca Jane Jackman, John A. Rogers, Thomas A. Strasser
  • Patent number: 5867327
    Abstract: Method for manufacturing cylindrical microlenses having exceptional optical properties, and the lenses manufactured according to the process. According to the present invention, a method is provided for fabricating cylindrical microlenses, the method comprising the steps of forming a glass preform by means of grinding at least one face thereof in the direction transverse to longitudinal axis of the lens, the preform having the shape of a cylindrical lens, and drawing the glass preform to reduce its cross-sectional dimensions while retaining its cross-sectional shape, thereby providing a cylindrical microlens with a high numerical aperture or other desirable characteristics. The drawing step may be facilitated by means of the application of heat to the preform. Further, the preform may be roughly formed to a shape intermediate to its finished form by casting, sintering, extruding, or other glass forming methodology.
    Type: Grant
    Filed: April 23, 1997
    Date of Patent: February 2, 1999
    Assignee: Blue Sky Research
    Inventor: James J. Snyder
  • Patent number: 5776223
    Abstract: In a method of making a shaped fiber, a stream of fiberizable material is provided with an original shape and a void fraction from 20% to 80%. The void fraction can be provided by forming a hollow stream, a porous stream or a significantly shaped stream. The stream of fiberizable material has a soft portion at which the shape of the stream can be changed. Preferably the stream is provided by discharging molten fiberizable material through a first tube located in an orifice in a wall of a container, and introducing gas through a second tube into the interior of the molten material. The fiber stream is contacted to change the shape of the stream at the soft portion, preferably by applying torsion downstream from the soft portion. Torsion can be applied by contacting the fiber stream with a first surface moving in a direction generally transverse to the longitudinal axis of the stream.
    Type: Grant
    Filed: February 29, 1996
    Date of Patent: July 7, 1998
    Assignee: Owens Corning Fiberglas Technology, Inc.
    Inventor: Jianzhong Huang
  • Patent number: 5672429
    Abstract: A glass fiber insulation product includes irregularly-shaped glass fibers of two different glasses having differing coefficients of thermal expansion, with the irregularly-shaped dual-glass fibers exhibiting a substantially uniform volume filling nature, and providing improved recovery and thermal conductivity abilities even in the absence of a binder material.
    Type: Grant
    Filed: January 17, 1996
    Date of Patent: September 30, 1997
    Assignee: Owens-Corning Fiberglas Technology, Inc.
    Inventors: Clarke Berdan II, Ronald A. Houpt, Russell M. Potter, David P. Aschenbeck
  • Patent number: 5462571
    Abstract: The invention provides a nozzle tip for manufacturing a glass fiber having a deformed cross-section which is of a large deformation ratio in the cross-section. A plurality of projected edges are provided to extend downwardly from the distal end of a nozzle tip at its outer periphery. Molten glass coming out of an orifice is separated at an outlet of the orifice into a flow descending from the orifice center and flows descending along inner walls of the projected edges, and the flow descending from the orifice center is attracted toward the flows descending along the inner walls of the projected edges. As a result, a glass fiber having a deformed cross-section is produced which is protruding in its portions corresponding to the projected edges. The cross-section of the glass fiber produced by using the present nozzle tip has a deformation ratio not less than 2.3.
    Type: Grant
    Filed: December 3, 1993
    Date of Patent: October 31, 1995
    Assignee: Nitto Boseki Co., Ltd.
    Inventors: Hideo Taguchi, Kozo Shioura, Miwa Sugeno