Abstract: Techniques for cooling concentrating solar collector systems are provided. In one aspect, an apparatus for cooling a photovoltaic cell includes a heat exchanger having a metal plate with a bend therein that positions a first surface of the metal plate at an angle of from about 100 degrees to about 150 degrees relative to a second surface of the metal plate, and a plurality of fins attached to a side of the metal plate opposite the first surface and the second surface; a vapor chamber extending along the first surface and the second surface of the metal plate, crossing the bend; and a cladding material between the vapor chamber and the heat exchanger, wherein the cladding material is configured to thermally couple the vapor chamber to the heat exchanger. A photovoltaic system and method for operating a photovoltaic system are also provided.

Abstract: Fiberizing bushing assemblies, usually of rectangular shape, for fiberizing molten inorganic material like glass require cooling members located in the proximity of the orifices or tips forming the fibers. Cooling tubes carrying a cooling fluid like water are used by some fiber manufacturers and the cooling tubes have always been oriented with the length dimension of the bushing. It has now been discovered that orienting the cooling tubes to be substantially parallel to the width dimension, though more costly to fabricate because of the greater number required per bushing assembly, significantly reduce fiber break out rate and significantly increase productivity because they are easier to keep properly adjusted and result in a more uniform temperature of the fiberizing tips.

Abstract: An apparatus is provided for producing continuous glass filaments by spinning molten glass through nozzles of a bushing and cooling the thus-spun filaments with fins joined to one or more cooled manifolds and arranged in a proximity of the nozzles. Each manifold is provided at at least three locations thereof with at least one inlet port and at least one outlet port for coolant, respectively, with a proviso that the total number of the inlet and outlet ports is the same as the number of the locations of the manifold. Without using a complex construction, this invention makes it possible to provide the fins with improved durability and to produce the glass filaments with improved quality. In particular, the present invention can be applied to large bushings each of which is equipped with a number of nozzles.

Abstract: This invention involves apparatus and methods for making fibers by passing a molten material like glass, polymer, etc. through orifices or tips in a fiberizing bushing and then cooling the molten material coming from the tips and newly formed fibers using cooling tubes. The cooling tubes are made from precious metals and various alloys comprising precious metals, nickel and one or more of titanium, chromium, molybdenum, etc. The one or more fins attached to the top surface of a hollow tube to make the cooling tubes contain spaced apart gaps, notches and/or slots extending from the top edge of the fin to prevent warping of the fins and to make the cooling tube more bendable, adjustable during the operation of making fibers from molten material.

Abstract: An apparatus for adjusting the cooling members located beneath fiberizing bushings is disclosed having the capability of moving each cooling member, or one portion of each cooling member, in a generally vertical direction, and/or in a lateral and/or tilting direction. Also disclosed is a process of using the apparatus to make fibers from molten material including molten glass.

Abstract: Cooling fin assemblies constructed of materials suitable for use in manufacturing glass filaments are provided. The cooling fin assemblies include a manifold having a first end, a second end and an internal passage therebetween. The internal passage is configured for a flow of cooling fluid. A plurality of baffles is positioned within the internal passage. A plurality of blades is connected to the manifold. The blades are configured to conduct heat to the manifold. The baffles are configured to create a serpentine flow path for the cooling fluid within the manifold.

Abstract: This invention involves apparatus and methods for making fibers by passing a molten material like glass, polymer, etc. through orifices or tips in a fiberizing bushing and then cooling the molten material coming from the tips and newly formed fibers using cooling tubes. The cooling tubes are made from precious metals and various alloys comprising precious metals, nickel and one or more of titanium, chromium, molybdenum, etc. The one or more fins attached to the top surface of a hollow tube to make the cooling tubes contain spaced apart gaps, notches and/or slots extending from the top edge of the fin to prevent warping of the fins and to make the cooling tube more bendable, adjustable during the operation of making fibers from molten material.

Abstract: This invention involves apparatus and methods for making fibers by passing a molten material like glass, polymer, etc. through orifices or tips in a fiberizing bushing and then cooling the molten material coming from the tips and newly formed fibers using cooling tubes. The cooling tubes are made from precious metals and various alloys comprising precious metals, nickel and one or more of titanium, chromium, molybdenum, etc. The one or more fins attached to the top surface of a hollow tube to make the cooling tubes contain spaced apart gaps, notches and/or slots extending from the top edge of the fin to prevent warping of the fins and to make the cooling tube more bendable, adjustable during the operation of making fibers from molten material.

Abstract: A cooling apparatus includes a manifold defining a fluid channel, and also includes a plurality of cooling fins connected to the manifold, wherein at least a portion of a surface of the fins includes porous material.

Abstract: Fiberizing bushing assemblies, usually of rectangular shape, for fiberizing molten inorganic material like glass require cooling members located in the proximity of the orifices or tips forming the fibers. Cooling tubes carrying a cooling fluid like water are used by some fiber manufacturers and the cooling tubes have always been oriented with the length dimension of the bushing. It has now been discovered that orienting the cooling tubes to be substantially parallel to the width dimension, though more costly to fabricate because of the greater number required per bushing assembly, significantly reduce fiber break out rate and significantly increase productivity because they are easier to keep properly adjusted and result in a more uniform temperature of the fiberizing tips.

Abstract: This invention involves apparatus and methods for making fibers by passing a molten material like glass, polymer, etc. through orifices or tips in a fiberizing bushing and then cooling the molten material coming from the tips and newly formed fibers using cooling tubes. The cooling tubes are made from precious metals and various alloys comprising precious metals, nickel and one or more of titanium, chromium, molybdenum, etc. The one or more fins attached to the top surface of a hollow tube to make the cooling tubes contain spaced apart gaps, notches and/or slots extending from the top edge of the fin to prevent warping of the fins and to make the cooling tube more bendable, adjustable during the operation of making fibers from molten material.

Abstract: A cooling apparatus includes a manifold defining a fluid channel, and also includes a plurality of cooling fins connected to the manifold, wherein at least a portion of a surface of the fins includes porous material.

Abstract: A bushing for fiberizing molten material, such as molten glass, having a screen mounted in the bushing spaced above the tip or orifice plate with a central portion of the screen having a significantly lower percent of hole area than the percent of hole area in end portions of the screen. This bushing improves fiberizing efficiency in channel positions of a fiberizing operation. Also, such a screen can be laid on top of a conventional screen to convert a normal bushing to a channel position bushing. Methods of using these types of bushings to improve fiberization in the channel positions and for modifying conventional bushings for other uses are also disclosed.

Abstract: An induction furnace capable of drawing large diameter preforms of up to 130 mm is described. The induction furnace has top and bottom chimneys surrounding the entire preform during operation of the furnace with an inert conditioning gas which is introduced into the top chimney and flows downward through the furnace body and bottom chimney without significant turbulence. A distributor ring inside the top chimney redirects flow from a circumferential direction to a downward direction. The top chimney also includes a resilient seal to releasably hold the top of the preform. The bottom chimney has a smoothly decreasing cross-sectional area preventing turbulence at the furnace exit. The furnace insulation is preferably a rigid self-supporting graphite cylinder. A method of drawing large diameter preforms either to an optical fiber or to a preform of smaller diameter using such a furnace is also described.

Abstract: A filament forming apparatus and cooling apparatus for and method of inducing a uniform air flow between a filament forming area beneath a bushing and the cooling apparatus are disclosed. The cooling apparatus includes an air housing extending beneath the bushing. The air housing has a top wall and side walls defining an air chamber therebetween.

Abstract: The disclosed invention is a rotationally symmetrical resistance furnace heating element. The heating element has at least two ends. A respective cooling element is disposed in communication with each end. The heating element includes at least first and second high current density sections. The high current density sections are axially separated by at least one low current density section. The high current density sections have a smaller diameter than the low current density section. The invention also includes a multiple crucible method of drawing an optical fiber from the draw furnace described above. The method includes the step of heating an entire body of raw materials in a hot zone in the furnace.

Abstract: A cooler of an optical fiber draw tower, situated below a melting furnace for melting a preform for an optical fiber, for cooling the optical fiber drawn from the preform melted in the melting furnace, includes at least one heat exchanger installed with a predetermined length surrounding the optical fiber drawn from the melting furnace, for cooling the drawn optical fiber. The heat exchanger is formed of a thermoelectric cooler (TEC) for taking electrical energy through one heat absorbing surface to emit heat to the other heat emitting surface and has a tubular shape in which the heat absorbing surface of the TEC surrounds the optical fiber drawn from the melting furnace along the drawing direction by a predetermined length, and the drawn optical fiber is cooled as it passes through the tubular TEC. Also, the cooler further includes an auxiliary cooler attached to the heat emitting surface of the TEC, for cooling the emitted heat.

Abstract: A method of cooling an optical fiber while it is being drawn through contact with at least one cooling fluid in at least one cooling area, wherein said method is such that fast cooling, i.e. cooling that is faster than cooling in the surrounding air, is followed by slow cooling, i.e. cooling slower than cooling in the surrounding air, the temperature of the fiber in an intermediate area between the two cooling areas lying in the range 1200° C. to 1700° C. in the case of silica glass fibers.

Abstract: A filament forming apparatus and cooling apparatus for and method of cooling a filament forming area beneath a bushing is disclosed. The cooling apparatus includes a manifold with a cooling fluid channel formed therein, and a plurality of hollow cooling fins operatively coupled to the manifold. A cooling fluid flows into the manifold, through first and second fluid flow channels in the cooling fins, and back into the manifold from which it is subsequently discharged. Each cooling fin includes a plurality of divider members between the first and second fluid flow channels. Adjacent divider members define a small channel between each other. The cooling fluid flows from the first fluid flow channel through the small channels to the second fluid flow channel. The overall heat transfer coefficient is increased due to the forced convection of the surfaces of the cooling fin using a single-phase fluid passing through the cross-sectional area of a small channel.

Abstract: A method for drawing a glass ingot into a rod having a given outer diameter is described. The method is characterized in that when the glass ingot is fed into a heating zone at a final tapered portion thereof, a temperature in the heating zone is decreased so that the final tapered portion is prevented from being drawn in excess owing to the heat from the heating zone.

Abstract: A heat-absorbing finshield assembly, which is located adjacent the discharge area of a furnace for producing glass fibers, includes fins spaced along a fluid-cooled manifold such that the fins extend between, but not in contact with, the molten glass fibers emerging from the furnace. The fins may have microfins in their bases which are in contact with the cooling fluid. The fins also may be of variable thicknesses relative to each other along the manifold to absorb different quantities of heat from the emerging fibers.

Abstract: A bushing assembly is provided which is adapted to be positioned beneath a forehearth (30) to receive a stream of molten glass flowing from the forehearth (30). The assembly comprises a glass receiving block (76), a bushing (50) and at least one cooling element (82). The receiving block (76) is positioned adjacent to the forehearth (30) to receive the stream of molten glass flowing from the forehearth (30). The receiving block (76) has an orifice (72) through which the molten glass passes. The bushing (50) receives the stream of molten glass from the glass receiving block and supplies a plurality streams of molten glass to be drawn into continuous glass fibers. The at least one cooling element (82) extends into the stream of molten glass and transfers energy in the form of heat away from the molten glass.

Abstract: This invention is a strand of silicate glass fibers with a carbon skin or sheath around each glass fiber of the strand. The invention uses hydrocarbon pyrolysis with silicate fiber glass manufacturing to produce fibers using conventional melt-bushing technology. The formation of a carbon skin or sheath on the silicate glass fibers offers numerous advantages. For example, pyrolyzing hydrocarbons is endothermic. Heat is removed in the process and fibers are cooled faster. This helps to achieve higher throughput.