Abstract: This invention addresses technical problem of optimizing output of a melt cascade, which is used in production of mineral fiber (so called mineral wool as known in state of the art being stone wool, slag wool or other type of mineral wool). These technical problems are solved by steps of determining (a) trajectory of movement of a melt stream, (b) melt concentration relative to surrounding air between the first and the second rotating wheels, and (c) movement vector, and further by regulating of movement of melt stream (i.e., drop mass), said regulation mostly achieved through variation in point of contact of melt and rotating wheel or plurality thereof. This is achieved by determining three key parameters: (a) trajectory of movement of melt stream, (b) melt concentration relative to surrounding air between the first and the second rotating wheels, and (c) movement vector, and further by analyzing these three key.

Abstract: The present invention provides improved cooling of a veil of glass fibers by using a combination of nozzle assemblies. The nozzle assemblies include air caps of differing configurations to control the penetration of the spray into the veil. One suitable spray configuration is a nozzle assembly having punch air cap that creates a narrow exit angle, high velocity flow of droplets to penetrate the veil to cool the fibers at the interior. Another suitable configuration is a nozzle assembly having a flat air cap that creates a wide exit angle, low velocity, dispersed spray pattern to cool the exterior of the veil. Preferably, the flat air cap creates a very fine particle size to increase the cooling efficiency of the spray. By using the cooling ring of the present invention, lower levels of binder to be applied to the fibers and environmental emissions from the plant may be reduced.

Abstract: Device intended for an installation for forming fibrous felts, the fibers being formed from a material that can be attenuated by internal centrifugation and by attenuation by means of a gas stream, the flow of fibers being in the form of a tubular veil, the device including air blowing means that expel air tangentially to the tubular veil so as to impress a rotational movement on the veil, wherein the blowing means deliver air in a direction perpendicular to the main direction of the flow of the tubular veil.

Abstract: A method of manufacturing mineral fibers includes rotating an orificed spinner and supplying molten mineral material to the spinner to centrifuge streams of molten mineral material. A downward annular flow of attenuating gases is directed to attenuate the streams of molten mineral material into mineral fibers. A mixture of combustion air and combustion gas is supplied to an annular burner positioned around the spinner. Heat from the annular burner is directed toward the spinner and the streams of molten mineral material to heat the spinner and assist in attenuating the streams of molten mineral material into mineral fibers. A pressure sensor senses the pressure of the combustion air prior to the introduction of the combustion air to the burner. The pressure of the combustion air is controlled in response to the sensed pressure to maintain the pressure of the combustion air at a specific pressure.

Abstract: A fiberizing device includes a housing, a receiving seat mounted on the housing, and a drawing device. The receiving seat includes a receiving groove having a discharge port. The receiving groove receives molten fluid formed by heating waste. A heating device is provided for heating the molten fluid in the receiving seat. The drawing device draws the molten fluid from the discharge port to form a solid fiber after the molten fluid comes in contact with cool air. The solid fiber possesses excellent fire-resistant properties and thus can be used as fire-resistant materials.

Abstract: A duct assembly is employed for directing a central air flow upwardly toward the rotating spinner assembly of a rotary-type fiberizer that produces a downwardly flowing column of fibers. The central air flow eliminates the low-pressure zone that normally occurs beneath the spinner assembly of conventional fiberizers. The cross-sectional profile of a lower portion of the duct is vertically elongated where the duct passes through the fiber column so as to facilitate the flow of the fiber column over the duct. A shielding member can be positioned to deflect the central air flow away from the spinner assembly and against the interior of the fiber column to insulate the spinner assembly from the relative cool air flow. In another embodiment, a conduit extends through the fiberizer spinner assembly and directs a cooling gas beneath the spinner assembly within the interior of the fiber column.

Abstract: The subject of the invention is a unit for manufacturing felts (6) which are formed from crosslinked mineral fibers, comprising at least one pair of conveyors formed by a lower conveyor (11) and an upper conveyor (12) which are placed opposite each other and intended to compress said felt (6) in at least one direction, a means (13) for heat treating the felt (6) after it has passed through the conveyors (11, 12) comprising at least one means (14) placed between the conveyors (11, 12) and the heat treatment means (13), intended to prevent decompression of the felt (6) in this region, said means comprising at least one cam (14) having a profile suitable for keeping a constant and minimum distance between the conveyors (11, 12) and the heat treatment means (13), and in that at least one of the conveyors is rigidly connected to one element of the heat treatment means (13).

Abstract: The present invention relates to a method for improving the thermal performance of fibrous glass insulation in the admix recycling of the insulation, which includes the use of corrugated hose in the recycling process.

Abstract: The invention relates to an arrangement for cleaning a wool chamber in the manufacture of mineral wool. In the manufacture of mineral wool a binder is added to the stream of fibers which is deflected towards the wool chamber and the binder deposits itself in fine droplets in the fibers. The binder-laden fibers which touch against the walls and roof of the wool chamber adhere to them because the binder hardens upon contact with the hot surfaces. Gradually a hard deposit of binder and fibers is formed upon the walls. According to the invention cleaning of the walls is substantially simplified by means of making the walls and/or roof of a double walled construction, perforating the inner walls and applying a reduced pressure in the cavity between the walls holding a detachable lining against the inner walls by means of suction.

Abstract: A method of making a fibrous pack includes centrifuging at least two sets of mineral fibers from molten mineral material using at least two rotary mineral fiber spinners that are arranged in a machine direction along a collection surface, directing each set of the mineral fibers into a downwardly moving veil beneath one of the mineral fiber spinners, generating a downwardly moving array of aligned organic fibers from at least one orificed die that is spaced apart from each of the mineral fiber spinners and directing the array into contact with the mineral fibers, and collecting the mineral fibers and organic fibers as a fibrous pack.

Abstract: A method and apparatus for distributing fibrous material includes establishing a flow of fibrous material, positioning at least two flow distributors in a position to direct a gaseous flow into contact with the flow of fibrous material, such as a flow of glass fibers, each flow distributor having an outer surface having one or more openings for the emission of gas, an inner surface having one or more orifices for the emission of gas, and a pressurized source of gas in contact with the inner surface, the inner surface being moveable with respect to the outer surface to intermittently align some of the openings with some of the orifices, thereby enabling gas from the pressurized source of gas to be emitted through the inner and outer surfaces and into contact with the flow of fibrous material to distribute the fibrous material, and moving one of the surfaces relative to the other of the surfaces to control the emission of gas from the flow distributor.

Abstract: A fiber manufacturing apparatus including a spinner, fixed to one end of a rotatable shaft and equipment for supplying at least one molten thermoplastic material to the spinner is provided. The spinner includes a radial wall and an outer peripheral wall. The radial wall extends radially out from the shaft and has an outer periphery. The peripheral wall is disposed around the outer periphery of the radial wall and has a plurality of orifices for centrifuging fibers from at least one molten thermoplastic material. The spinner is operatively adapted to be radially balanced during the centrifuging operation. By being so balanced, the spinner is less likely to exhibit temperature induced deformation that introduces undesirable process variables during the fiber manufacturing process.

Abstract: The invention relates to fiberizing apparatus for forming mineral wool and a process using that apparatus. The apparatus comprises a set (1) of at least three rotors mounted for rotation about respective horizontal axes. Melt is poured onto the top rotor (4) and thrown onto subsequent rotors in turn (5, 6 and 7) with the result that fibres are thrown off. The rotors all rotate to give an acceleration field of at least 50 km/s.sup.2, and are spacially arranged in respect to one another so that a line drawn from the axis of the first rotor (4) to the axis of the second rotor (5) makes an angle (C) of 0-20.degree. below the horizontal.