With Fluid Blast Means Patents (Class 65/524)
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Patent number: 8650915Abstract: Inorganic fiber production processes and systems are disclosed. One process includes providing a molten inorganic fiberizable material, forming substantially vertical primary fibers from the molten material, and attenuating the primary fibers using an oxy-fuel fiberization burner. Other processes include forming a composition comprising combustion gases, aspirated air and inorganic fibers, and preheating a fuel stream and/or an oxidant stream prior to combustion in a fiberization burner using heat developed during the process. Flame temperature of fiberization burners may be controlled by monitoring various burner parameters. This abstract allows a searcher or other reader to quickly ascertain the subject matter of the disclosure. It will not be used to interpret or limit the scope or meaning of the claims. 37 CFR 1.72(b).Type: GrantFiled: August 26, 2010Date of Patent: February 18, 2014Assignee: Johns ManvilleInventors: Harley Allen Borders, Michael R Nijakowski, William J Thome, Raymond L McKenzie
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Patent number: 8276404Abstract: A device for installation for forming fiber mats, the fibers being formed from a material that can be drawn by internal centrifuging and by drawing by a gas current. The device includes a guide duct into which the fibers are designed to be channelled, with a longitudinal axis including a first portion configured to form the entrance of the duct at which the fibers are designed to be inserted into the duct, a second portion or central portion, and a third portion configured to form an exit of the duct, and an articulation mechanism to act mechanically on the third portion of the duct to cause its dimension and/or the position of at least one of its portions to vary relative to the longitudinal axis.Type: GrantFiled: July 25, 2008Date of Patent: October 2, 2012Assignees: Saint-Gobain Isover, Glava A/SInventors: Johan Heggelund, Renaud Roquigny, Oleg Boulanov
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Patent number: 8091388Abstract: The present invention provides improved cooling of a veil of glass fibers by using a combination of nozzle assemblies. The nozzle assemblies include air caps of differing configurations to control the penetration of the spray into the veil. One suitable spray configuration is a nozzle assembly having punch air cap that creates a narrow exit angle, high velocity flow of droplets to penetrate the veil to cool the fibers at the interior. Another suitable configuration is a nozzle assembly having a flat air cap that creates a wide exit angle, low velocity, dispersed spray pattern to cool the exterior of the veil. Preferably, the flat air cap creates a very fine particle size to increase the cooling efficiency of the spray. By using the cooling ring of the present invention, lower levels of binder to be applied to the fibers and environmental emissions from the plant may be reduced.Type: GrantFiled: December 28, 2006Date of Patent: January 10, 2012Assignee: Owens Corning Intellectual Capital, LLCInventors: William R. Cooper, Scott J. Blackwood, David L. Shallenberger, Michael P. Lewis
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Patent number: 8056369Abstract: Device intended for an installation for forming fibrous felts, the fibers being formed from a material that can be attenuated by internal centrifugation and by attenuation by means of a gas stream, the flow of fibers being in the form of a tubular veil, the device including air blowing means that expel air tangentially to the tubular veil so as to impress a rotational movement on the veil, wherein the blowing means deliver air in a direction perpendicular to the main direction of the flow of the tubular veil.Type: GrantFiled: December 7, 2005Date of Patent: November 15, 2011Assignee: Saint-Gobain IsoverInventors: Francois Decrocq, Oleg Boulanov, Manivannane Pourouchottamane, Daniel Lacaute
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Patent number: 7905115Abstract: The invention relates to glass powder, especially a biologically active glass powder, which includes a plurality of glass particles and which is characterized by the following features: the glass particles are made up by >90% of non-spherical particles; the geometry of the individual non-spherical particle is characterized by a ratio of length to diameter of 1.1 to 105.Type: GrantFiled: December 21, 2005Date of Patent: March 15, 2011Assignee: Schott AGInventors: Guido Räke, Hildegard Römer, Peter Schreckenberg, Josè Zimmer, Frank Büllesfeld, Jörg Fechner, Cevin Czisch, Udo Fritsching
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Patent number: 7802451Abstract: Incinerator ashes, which is obtained after treating municipal solid waste, incinerator ashes or its plasma vitrified slag is made into mineral fibers. Cullet is added during manufacturing the mineral fibers for conditioning. The mineral fibers thus obtained have a good strength and could raise value of recycled product. In addition, it could reduce impact of the incinerator ashes to the environment and environmental protection is achieved.Type: GrantFiled: August 15, 2007Date of Patent: September 28, 2010Assignee: Atomic Energy Council - Institute of Nuclear Energy ResearchInventors: Sheng-Fu Yang, Yung-Woou Lee, To-Mai Wang, Wen-Cheng Lee, Kin-Seng Sun, Ching-Liang Chen, Chin-Ching Tzeng
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Patent number: 7314557Abstract: A device for internal centrifugation of mineral fibers including a centrifuge equipped with a peripheral band perforated with orifices distributed in a plurality of annular zones arranged on top of each other, assuming that the centrifuge is in centrifugation position. The device also includes at least two annular zones whose number of orifices per unit of surface area differs by a value greater than or equal to 5%, in particular greater than or equal to 10%, and even 20%.Type: GrantFiled: February 13, 2002Date of Patent: January 1, 2008Assignee: Saint-Gobain IsoverInventors: Sébastien Beaufils, Christophe Wagner
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Patent number: 6862901Abstract: A process and an apparatus for producing glass fibers by centrifugal force are provided. Molten glass is fed into a hollow cylinder of rotating member which rotates at high speed by means of a driving device and is heated. The molten glass is ejected to an outside of a peripheral wall by centrifugal force generated by high speed rotation of the rotating member through orifices, each of which has different diameter, and which are provided alternately in a circumferential direction of the peripheral wall. A primary steam of molten glass is ejected. The primary streams is introduced into flame flow ejecting from drawing burners located at outside of the peripheral wall to form secondary fibers. A compressed gas flow is ejected to a direction at an acute angle through an ejecting outlet of an ejecting nozzle to collide the compressed fluid with the secondary fibers to thereby produce glass fibers by continuously.Type: GrantFiled: September 14, 2000Date of Patent: March 8, 2005Assignees: Paramount Glass Manufacturing Co., Ltd., NTB Technology Co., Ltd.Inventors: Keiji Otaki, Yukiyoshi Shinobu, Yoshiyuki Harada
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Publication number: 20030196458Abstract: A method of controlling process variables, for a fiberizing assembly including a rotary fiberizing disk in the manufacture of fibers from a high temperature, molten, clear or translucent, thermoplastic, fiberizable material, utilizes an optical sensor assembly. The optical sensor assembly includes a water-cooled optical fiber sensor probe which, in effect, only gathers light emitted from the external sidewall surface of the rotary fiberizing disk. The light is conducted from the probe to an electronic unit that converts the light energy into a temperature value. This temperature value is used to monitor the process and to make any changes in process variables, such as but not limited to heat input to the fiberizing disk, rate of rotation of the fiberizing disk, burner air/fuel ratio, required to produce fibers having desired fiber properties.Type: ApplicationFiled: April 23, 2002Publication date: October 23, 2003Inventor: James Bennett
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Patent number: 6596048Abstract: The present invention relates to a device for the internal centrifugation of fine mineral fibres, a method for forming fine mineral fibres, and paper containing fine mineral fibres.Type: GrantFiled: March 27, 2001Date of Patent: July 22, 2003Assignee: Isover Saint-GobainInventors: Guy Tuffal, Daniel Guyot
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Patent number: 6367288Abstract: In furnaces for producing high purity fused silica glass boules, glass particles have a tendency to build-up adjacent the burner hole rim. It was discovered that unburned furnace gases containing silica particles where re-circulated in the furnace close to the burner hole rim and reacted with the oxygen of infiltrated air adjacent the burner hole, and thus deposited such particles in the form of a glassy build-up about the rim of the burner hole. In order to eliminate the source of oxygen adjacent the burner hole rim, a curtain of an inert gas is caused to flow through the burner hole between the sidewalls of the burner hole and the flame of the burner. Accordingly, the curtain of inert gas inhibits the combustion of the unburned hydrogen and carbon monoxide furnace gases adjacent the exit rim of the burner hole and thereby minimizes glass build-up about the burner hole rim.Type: GrantFiled: December 29, 1999Date of Patent: April 9, 2002Assignee: Corning IncorporatedInventors: Raymond E. Lindner, Robert E. McLay, Mahendra K. Misra, Michael H. Wasilewski
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Publication number: 20020020193Abstract: A method for manufacturing a base material for an optical fiber, includes steps of: holding a bar material by a support member; and adjusting to reduce a difference between an axis of the bar material and a rotational axis of the support member. Furthermore, an optical fiber base material grasping apparatus for holding a bar material having an axis, includes: a support member having a center axis, the support member being rotatable around the center axis; and an adjusting mechanism for reducing a difference between the axis of the bar material and the central axis of the support member.Type: ApplicationFiled: December 1, 2000Publication date: February 21, 2002Inventors: Tadakatsu Shimada, Dai Inoue, Hiroshi Oyamada, Kazuhisa Hatayama, Hiroshi Machida, Tetsuya Otosaka, Fumio Saitoh, Yasuhiro Nakashima, Takeshi Kamio, Masami Terashima, Isao Arisaka, Shoichiro Kemmochi, Hideo Hirasama
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Publication number: 20010037662Abstract: The present invention improves a tensile strength of an optical fiber obtained by heating to melt and drawing a preform and thereby realizes an extension of the surviving length of an optical fiber in a screening test. For this purpose, an optical fiber preform before the drawing step, that is, a preform (51), is stored while exposed to an ionized gas, that is, air (G), in a storage apparatus, and this stored preform (51) is conveyed while exposed to the ionized air (G) in the process of conveying this to a drawing use heating furnace, whereby deposition of foreign substances to the preform (51) is suppressed and a reduction of the tensile strength of the optical fiber due to the foreign substances can be prevented.Type: ApplicationFiled: January 24, 2001Publication date: November 8, 2001Applicant: The Furukawa Electric CO., LTDInventors: Yukio Kohmura, Yasuhiro Naka
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Patent number: 6245282Abstract: Fibers are produced a from molten thermoplastic fiberizable material in a rotary fiberizing process by passing the fiberizable material through rows of fiberizing holes in an annular sidewall of a fiberizing disk. A first manifold supplies a combustible gas or gaseous mixture into the fiberizing disk where the combustible gas or gaseous mixture combusts to help maintain the fiberizing disk and the molten fiberizable material supplied to the fiberizing disk within a desired temperature range for fiberization. A second manifold supplies a combustible gas or gaseous mixture externally of the fiberizing disk where the combustible gas or gaseous mixture combusts. The products of combustion from the burning of the combustible gases or gaseous mixtures discharged from the first and second manifolds heat an annular fiber attenuation zone surrounding the disk sidewall and help attenuate fibers in the heated attenuation zone.Type: GrantFiled: August 5, 1999Date of Patent: June 12, 2001Assignee: Johns Manville International, Inc.Inventors: John Wayne Baker, Rodney Roger Smalley
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Patent number: 5955011Abstract: Fine fibers are formed and carried in a high energy, high temperature gaseous stream to a primary fine fiber collection surface where fine fibers are collected from the gaseous stream. Gases of the gaseous stream along with fine fibers not removed from the gaseous stream by the primary collection surface are drawn through the primary collection surface and formed into an exhaust gas stream which is passed through a secondary fine fiber collection surface to remove additional fibers from the exhaust gas stream before it is discharged to the atmosphere. To reduce the operating temperatures at and surrounding the primary and secondary collection surfaces, the gas streams are cooled by evaporative cooling. Water is sprayed into the gas streams by nozzles, shielded from the gas streams by scoops, so that fibers do not collect on the nozzles and form fiber wads.Type: GrantFiled: October 24, 1996Date of Patent: September 21, 1999Assignee: Johns Manville International, Inc.Inventors: Kenneth Andrew Clocksin, Michael J. Cusick
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Patent number: 5900037Abstract: The present invention furnishes a method for producing mineral wool wherein a molten mineral material is fed into a spinner (1) the peripheral wall (2) of which comprises a multiplicity of orifices with small diameters wherethrough the mineral molten material is centrifuged to form filaments which are subjected to a supplementary attenuating effect of a gas flow flowing along and heating the peripheral wall (2) of the spinner (1) and generated by a concentric annular burner (8) arranged concentrically to the spinner (1), and wherein the exit area of the burner (8) is subdivided into an annular radially inner hot zone and an annular radially outer cooling zone of substantially lower temperature; the invention moreover concerns an apparatus for implementing the method.Type: GrantFiled: November 20, 1997Date of Patent: May 4, 1999Assignee: Isover Saint-GobainInventors: Alain Yang, Jean-Marie Thouvenin, Jean-Yves Aube
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Patent number: 5882372Abstract: In a process of making gas laid products by entraining particles at least partially coated with a binder in a gaseous stream, passing the stream through a forming chamber and through a permeable collecting surface where the particles build up to form a product like fiber glass insulation, this invention prevents particles from contacting and building up on the walls of the forming chamber and causing wet spots in the finished product by maintaining a high velocity, high pressure layer of gas close to the exposed surface of the walls of the chamber and moving in the general direction of the gaseous stream. This is accomplished by apparatus including a plurality of plenum boxes forming the walls of the forming chamber with the surface exposed to the gaseous stream having gas directing openings therein. Also, an improved method of applying the binder to the particles is disclosed.Type: GrantFiled: October 2, 1996Date of Patent: March 16, 1999Assignee: Johns Manville International, Inc.Inventors: Jimmy Gene Brown, Michael Terricks McKibben, Edward Lee Hite, Kenneth Andrew Clocksin
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Patent number: 5693117Abstract: A rotary fiberizer includes a spinner for centrifuging fibers from molten material along a path generally coplanar with the spinner, and a pair of opposed annular blowers positioned on opposite sides of the path of the centrifuged fibers, with the blowers having an interior face which is oriented toward the path of the centrifuged fibers, and the blowers having an exterior face which is oriented away from the path of the centrifuged fibers. An induced air conduit associated with each of the blowers is adapted to supply air to the path of centrifuged fibers, and the exterior faces of the blowers contain blower openings to discharge attenuation gasses into the induced air conduits to attenuate the centrifuged fibers.Type: GrantFiled: July 12, 1995Date of Patent: December 2, 1997Assignee: Owens-Corning Fiberglas Technology Inc.Inventor: William A. Watton
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Patent number: 5639291Abstract: In a method of and an apparatus for forming composite and other fibers, individual filaments from two or more sets of continuous primary filaments of two or more heat-softenable fiberizable materials are brought together lengthwise to form pairs of continuous primary filaments. The groupings of continuous primary filaments are fed into a high energy attenuation blast where the filaments are heated, attenuated and formed into composite or other staple fibers of the heat-softenable fiberizable materials. Preferably, the individual continuous primary filaments of the groupings of continuous primary filaments are fused, adhesively bonded or otherwise joined together, prior to being introduced into the high energy attenuation blast, to prevent the individual primary filaments of the groupings of continuous primary filaments from separating in the high energy attenuation blast.Type: GrantFiled: March 31, 1995Date of Patent: June 17, 1997Assignee: Schuller International, Inc.Inventors: William Henry Kielmeyer, Michael Dean Peterson, Dennis Robert Larratt
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Patent number: 5605556Abstract: A method and apparatus for distributing fibrous includes establishing a flow of fibrous material, positioning at least one flow distributor in a position to direct at least one gaseous flow into contact with the flow of fibrous material to distribute the fibrous material, and directing an intermittent flow of gas from the distributor, where the flow of gas increases and decreases linearly during the flow cycles.Type: GrantFiled: March 31, 1995Date of Patent: February 25, 1997Assignee: Owens-Corning Fiberglas Technology Inc.Inventor: David P. Aschenbeck
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Patent number: 5395412Abstract: A method and apparatus for the treatment of fiber pieces, with which the fiber pieces (24) in a gas/solid mix are fed through a transport line (11) into a heating device (14). Inside the heating device (14) the exposed ends of the fiber pieces (24) are rounded off and/or thickened. Subsequent to the treatment in the heating device the treated fibers (25) flow into a feed line and from there into a separating device (18), in which the gas/solid mix is separated. The fiber bits produced according to the invented method improve the mechanical quality and characteristics of fiber composite materials considerably. By utilizing the described device the invented method can be carried out most economically. (FIG.Type: GrantFiled: July 9, 1993Date of Patent: March 7, 1995Assignee: Poly ID AGInventors: Peter Eyerer, Peter Stockmayer, Rolf Weigele
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Patent number: 5368623Abstract: The objective is to provide a process and an apparatus for the continuous production of mineral wool nonwovens, by means of which a stable flow pattern is created in the chute, thus facilitating a clearly defined, homogeneous layer of deposited mineral wool.According to the invention, at least one backflow region (24, 25) is generated in the chute (9) outside the fibre flow (23), which backflow region (24, 25) is sufficient for such a large-volume backflow with such a low mean velocity that appreciable upward fibre transport is avoided. In this connection, a portion (32) of the process air entrained with the fibre flow is deflected upward in the backflow, and another portion (34) of the process air is extracted.Type: GrantFiled: January 3, 1994Date of Patent: November 29, 1994Assignee: Grunzweig & Hartmann AGInventors: Klemens Hirschmann, Joachim Mellem