Multi-ply Patents (Class 66/196)
  • Patent number: 8065894
    Abstract: A double knit fabric which does not require hemming treatment even when it is cut into a desired shape and does not give any damage on handling to the fabric when an user wears it, and which can suppress generation of run or curling. A double knit fabric having a superior run and curling generation preventing ability, is made by a knitting process utilizing a non-elastic yarn and an elastic yarn having thermal deformation starting temperature being 150° C. to 190° C., with a plating stitch so that the non elastic yarn is arranged on both external surfaces thereof, while the elastic yarn is arranged on both inner surfaces thereof.
    Type: Grant
    Filed: July 14, 2008
    Date of Patent: November 29, 2011
    Assignee: Seiren Co., Ltd.
    Inventors: Katsuhiko Yanagi, Hidenori Tsujikawa, Kiyotake Kishimoto
  • Patent number: 8056373
    Abstract: An object of the present invention is to provide a light-transmitting sheet material capable of transmitting sufficient amount of light and providing high blinding effect. A sheet material (1) includes a front fabric (2), a back fabric (3), and light-shielding layers (4), and is shaped such that the front fabric (2) and the back fabric (3) are held with a predetermined distance therebetween by fixing entire constituent yarns by resin treatment. The front fabric (2) and the back fabric (3) are formed into a planar shape by arranging stitch rows of chain stitches, knitted in a warp direction, in a weft direction at a predetermined interval and by knitting an insertion yarn alternately in adjoining stitch rows by a predetermined length.
    Type: Grant
    Filed: August 21, 2007
    Date of Patent: November 15, 2011
    Assignee: Kazuma, Co., Ltd
    Inventor: Kuniharu Kazuma
  • Publication number: 20110247370
    Abstract: The skin material for an interior material, formed of a three-dimensional warp knitted fabric includes: front and back ground parts, each of which is formed with knitting yarns guided by at least two guide bars and has at least two knitting patterns, and connecting yarns that connect the front and back ground parts, wherein: the front ground part has a cord stitch pattern and another knitting pattern; a sum of a number of loops of the cord stitch pattern and a number of loops of the another knitting pattern is smaller than a sum of numbers of loops of the at least two knitting pattern forming the back ground part; and a ratio of the number of loops of the another knitting pattern with respect to the number of loops of the cord stitch pattern is from 20 to 80%.
    Type: Application
    Filed: April 6, 2011
    Publication date: October 13, 2011
    Inventors: Yuji AKAO, Fumio Shirasaki
  • Patent number: 7984627
    Abstract: A method for making a life vest includes making first and second double-knitted fabrics from an artificial filament. Each of the first and second double-knitted fabrics includes inner and outer cloth layers. The first and second double-knitted fabrics are dyed. Then, the inner cloth layer of each of the first and second double-knitted fabrics is processed to form a brush structure on the inner cloth layer. The brush structure and the inner and outer layers of each of the first and second double-knitted fabrics undergo a heat-setting process so that the sizes of the brush structure and the inner and outer layers of each of the first and second double-knitted fabrics are stabilized. The first and second double-knitted fabrics are cut and sewn so that the outer cloth layers face outward and that the inner cloth layers face each other. A buoyant material is filled between a receiving space defined between the inner cloth layers.
    Type: Grant
    Filed: June 7, 2009
    Date of Patent: July 26, 2011
    Assignee: Trueway Corporation
    Inventors: Yung-Mao Huang, Ming-Lung Wu
  • Patent number: 7937973
    Abstract: The present invention relates to a weft-knitted tubular spacer fabric for use in orthopaedic products comprising a first outer layer, a second outer layer, and an intermediate spacer layer integrated with said first and second outer layers, said tube having a length. According to invention the spacer fabric is knitted in a tubular form with a circumference less than 1000 mm, said tubular spacer fabric not being cut open in its length direction, thereby conforming seamlessly to a body part or limb of a wearer. Hereby, a tubular spacer fabric is obtained which most expediently conforms seamlessly to a body part or limb of a wearer. This has the advantage that the seamless tubular spacer fabric may be used directly as a wrap, a bandage, a support or may be used as liner under casting.
    Type: Grant
    Filed: August 10, 2005
    Date of Patent: May 10, 2011
    Assignee: Tytex A/S
    Inventors: Bettina B. Sorensen, Samantha J. Garvey
  • Patent number: 7913520
    Abstract: In a structure of a spacer fabric and a thickness-controlled knitting method for producing the same are disclosed, the method includes knitting a yarn into a three laminated layer fabric, and the three laminated layer fabric includes a top layer, a middle layer and a bottom layer, wherein the middle layer has one end connected with the top layer and the other end connected with the bottom layer; and the spacer fabric has its thickness determined by a length and a knitted angle of the yarn of the middle layer; when in the knitting process, the length of each yarn of the middle layer is gradually decreased/increased and the knitted angle of each yarn of the middle layer is varied, thereby gradually increasing or decreasing the thickness of the spacer fabric.
    Type: Grant
    Filed: January 20, 2010
    Date of Patent: March 29, 2011
    Assignee: Li Cheng Enterprise Co., Ltd
    Inventors: Shun-Chang Chen, Yu-Hui Wang
  • Publication number: 20110070790
    Abstract: In a structure of spacer fabric surface layer and a reinforced knitting method of producing the structure, the method includes a surface mesh layer, a middle support layer and a bottom fabric layer; wherein the surface mesh layer is consisted of a plurality of main segments and extending segments, each main segment is formed by lapping two loop strings, and each extending segment includes one single loop string, the loop string is formed by stringing a plurality of loops; when in the knitting process, moving the yarn of the middle support layer up and down between the surface mesh layer and the bottom fabric layer to let the yarn of the middle support layer connect with the main segment of the surface mesh layer at one end and connect with the bottom fabric layer at the other end, therefore, the yarn of the middle support layer laps with the extending segment when it moves to the extending segment to reinforce the extending segment.
    Type: Application
    Filed: September 21, 2009
    Publication date: March 24, 2011
    Inventors: Chang-Ching Liu, Li-Chung Ting
  • Patent number: 7854712
    Abstract: A medical bandaging product having a predetermined length suitable for a given medical use, including an enclosure formed of a moisture-impervious material sealable to prevent entry of moisture and a medical bandage material positioned in the enclosure and sealed therein against entry of moisture until use. The medical bandage material includes a substrate formed from a single integrated knitted fabric layer having a plurality of interconnected knitted fabric yarns forming a three-dimensional structure. A reactive system is impregnated into or coated onto the substrate. The system remains stable when maintained in substantially moisture-free conditions and hardens upon exposure to sufficient moisture to cooperate with the three-dimensional structure to form a rigid, self supporting structure. A soft, flexible protective wrapping encloses the substrate along its length for providing a cushioning barrier interposed between the substrate and a patient when the medical bandage material is in use.
    Type: Grant
    Filed: May 30, 2002
    Date of Patent: December 21, 2010
    Assignee: BSN Medical, Inc.
    Inventors: John C. Evans, Keith Clapham
  • Patent number: 7849715
    Abstract: A fabric having a first surface, a second surface opposite the first surface and an intermediate surface between the first surface and the second surface is provided. At least one of the first surface and the second surface is knitted with at least one elasticized yarn at at least one predetermined zone to provide a selected zone of elasticity to at least one of the first surface or the second surface of the fabric.
    Type: Grant
    Filed: February 13, 2007
    Date of Patent: December 14, 2010
    Assignee: HBI Branded Apparel Enterprises, LLC
    Inventors: Michael Frederick Starbuck, Joanne Kaye
  • Publication number: 20100229606
    Abstract: A three-dimensional knit fabric comprising two knit layers consisting of a front layer and a back layer and monofilament yarns connecting the two knit layers, characterized in that the three-dimensional knit fabric has a thickness of 5 to 25 mm, the fabric undergoes a compression load of 100 to 250 N for compressive deformation of 2.6 mm on a 100-mm diameter compression plate, and the front and back knit layers undergo a shearing stress of 15 to 35 N to be shifted by 5 mm in parallel to each other in transverse opposite directions (directions along the course line).
    Type: Application
    Filed: February 21, 2007
    Publication date: September 16, 2010
    Inventors: Hideo Ikenaga, Yukihito Taniguchi
  • Patent number: 7788953
    Abstract: A double face, weft-knit textile garment. The garment includes: a first face having a printed portion; and a second face having a printed portion, wherein the fabric density of the fabric forming the garment is greater than about 5 oz. per square yard, thereby substantially preventing grin through from at least one printed portion to the opposite face. In one embodiment of the invention, a plurality of openings are formed in both faces for breathability. In addition, the garment may further include at least one body anchor for facilitating attachment of the garment to the wearer.
    Type: Grant
    Filed: November 2, 2006
    Date of Patent: September 7, 2010
    Assignee: McMurray Fabrics, Inc.
    Inventors: Brian L. McMurray, Robert Thomas Spillane, Harold Frederick Kegley
  • Patent number: 7779654
    Abstract: A knitted spacer fabric includes an upper textile, a lower textile and mutually crossing supporting threads arranged between the upper textile and the lower textile which connect the upper and the lower textiles to one another. Portions of the supporting threads are connected to one another at crossing points.
    Type: Grant
    Filed: January 31, 2007
    Date of Patent: August 24, 2010
    Assignee: Otto Bock HealthCare IP GmbH & Co. KG
    Inventor: Bernard Garus
  • Publication number: 20100175430
    Abstract: A knit fabric having a modified knit structure, having a front layer of knit fabric and a back layer of knit fabric, wherein the front layer and back layer are joined together by rows of tuck stitches formed from a yarn having no more than 3% elongation and wherein the knit fabric is puncture resistant, and optionally cut and/or abrasion resistant, and a protective garment made therefrom.
    Type: Application
    Filed: August 10, 2009
    Publication date: July 15, 2010
    Applicant: Nathaniel H. KOLMES
    Inventors: Alejandro Garcia, Walter Schulein, Matthew Kolmes
  • Publication number: 20100139327
    Abstract: A net is made from a multi-layer film which is used to produce at least two layers of synthetic yarns that are unified by application of a thermal process.
    Type: Application
    Filed: June 6, 2006
    Publication date: June 10, 2010
    Inventor: Antonios Karatzis
  • Publication number: 20100132896
    Abstract: An object of the present invention is to provide a light-transmitting sheet material capable of transmitting sufficient amount of light and providing high blinding effect. A sheet material (1) includes a front fabric (2), a back fabric (3), and light-shielding layers (4), and is shaped such that the front fabric (2) and the back fabric (3) are held with a predetermined distance therebetween by fixing entire constituent yarns by resin treatment. The front fabric (2) and the back fabric (3) are formed into a planar shape by arranging stitch rows of chain stitches, knitted in a warp direction, in a weft direction at a predetermined interval and by knitting an insertion yarn alternately in adjoining stitch rows by a predetermined length.
    Type: Application
    Filed: August 21, 2007
    Publication date: June 3, 2010
    Applicant: Kazuma Co., Ltd.
    Inventor: Kuniharu Kazuma
  • Patent number: 7707857
    Abstract: A double face, weft-knit textile garment. The garment includes: a first face having a printed portion; and a second face having a printed portion, wherein the fabric density of the fabric forming the garment is greater than about 5 oz. per square yard, thereby substantially preventing grin through from at least one printed portion to the opposite face. In one embodiment of the invention, a plurality of openings are formed in both faces for breathability. In addition, the garment may further include at least one body anchor for facilitating attachment of the garment to the wearer.
    Type: Grant
    Filed: October 13, 2005
    Date of Patent: May 4, 2010
    Assignee: McMurray Fabrics, Inc.
    Inventors: Brian L. McMurray, Robert Thomas Spillane, Harold F. Kegley
  • Patent number: 7696110
    Abstract: A sheet material for a seat characterized in that the stress at 5% elongation (A) is from 40 to 300 N/4 cm width wherein A is a larger value between a stress measured in the longitudinal direction and a stress measured in the lateral direction, that the ratio A/B is from 1.5 to 15.0 wherein B is the smaller value obtained in the above measurement, and that the reduction in width (H) is from 0 to 15% when the sheet material is fixed on a frame at the one end and the opposite end while stretched and pressured.
    Type: Grant
    Filed: October 13, 2004
    Date of Patent: April 13, 2010
    Assignee: Asahi Kasei Fibers Corporation
    Inventors: Yukihito Taniguchi, Hiroshi Yamazaki
  • Publication number: 20100058812
    Abstract: A knit fabric having a modified knit structure, having a front layer of knit fabric and a back layer of knit fabric, wherein the front layer and back layer are joined together by rows of tuck stitches formed from a yarn having no more than 3% elongation and wherein the knit fabric is puncture resistant, and optionally cut and/or abrasion resistant, and a protective garment made therefrom.
    Type: Application
    Filed: September 9, 2008
    Publication date: March 11, 2010
    Applicant: SUPREME CORPORATION
    Inventors: Walter SCHULEIN, Eddy Park, Fred Driver, Nathaniel Kolmes, Glenn Fisher
  • Patent number: 7658087
    Abstract: A double face, weft-knit textile article is shown and described. The article comprises a first fabric face and a second fabric face integrally constructed with a heat-set elastic yarn. The fabric has a fabric weight of less than about 5 oz. per square yard and is constructed to substantially reduce grin-through or transparency. In addition, the article may be a garment and may further include at least one body anchor for facilitating attachment of the garment to the wearer.
    Type: Grant
    Filed: December 28, 2005
    Date of Patent: February 9, 2010
    Assignee: McMurray Fabrics, Inc.
    Inventors: Brian L. McMurray, Robert T. Spillane
  • Patent number: 7611999
    Abstract: A breathable, stretchable, and heat-moldable multi-layer weft knit spacer fabric having a substantially decorative first layer and a spaced less decorative second layer. Also, a method of integrally knitting the multi-layer knitted fabric on a circular weft knit machine is also described. Articles of the manufacture comprising the fabric are also described.
    Type: Grant
    Filed: November 7, 2003
    Date of Patent: November 3, 2009
    Inventor: Brian McMurray
  • Publication number: 20090223253
    Abstract: A circular knitted fabric for the manufacture of a garment includes a first portion formed of a low melting point yam and a first yarn, and a continuing second portion formed of the low melting point yarn and a second yarn. The second portion has an elastane content greater than that of the first portion. The low melting point yarn fuses with the first and second yams after heating to a temperature sufficient to melt the low melting point yarn only. The fabric, after finishing, is adapted to be cut into a garment in such a way that the first portion becomes a body of the garment, and the second portion becomes an integral elastic band-like selvedge of the garment.
    Type: Application
    Filed: March 9, 2008
    Publication date: September 10, 2009
    Inventors: Chi Leung Chung, King Hung Ko, Ka Chun Wan
  • Patent number: 7553782
    Abstract: A knitted textile fabric for use in safety apparel, comprising a first yarn containing modacrylic fibers and a second yarn containing cellulosic fibers. The first and second yarns are intimately interknitted with one another in plated relationship with the modacrylic yarn disposed predominantly at an outer face of the fabric for imparting flame resistant properties and an affinity for high visibility dyes and with the cellulosic yarn disposed predominantly at the opposite face of the fabric for imparting a hand suitable for comfortable body contact with a user's skin.
    Type: Grant
    Filed: March 15, 2007
    Date of Patent: June 30, 2009
    Assignee: Innovative Textiles, Inc.
    Inventors: Michael N. Byles, John N. Wasylyk
  • Patent number: 7552604
    Abstract: A double needle bar spacer knit fabric is provided. The fabric includes a first layer that has a plurality of yarns that are knitted together. At least one of the yarns of the first layer is an elastomeric yarn that functions to impart stretch and recovery properties to the first layer. A second layer that has a plurality of yarns that are knitted together is also present. The first layer and second layer are connected to one another by way of a connecting layer that has a plurality of traversing yarns that are knitted to and extend between both the first layer and the second layer. The first layer provides technical properties to the fabric, and the second layer provides the fabric with desired aesthetic properties.
    Type: Grant
    Filed: April 9, 2008
    Date of Patent: June 30, 2009
    Assignee: Milliken & Company
    Inventors: Anthony R. Waldrop, Lynnette Stein, Bernard Smith
  • Patent number: 7536879
    Abstract: The invention relates to a method for knitting a double jersey knit fabric (11) on a double jacquard, double jersey circular knitting machine, the double jersey knit fabric (11) having a design consisting of more than 12 needles, wherein the knitting machine comprises a cylinder (C) and a dial (D) provided with needles each separately driven by an electronical pattern controlling mechanism, wherein the needles of the cylinder (C) are provided for knitting the front (F) of the fabric (11), and the needles of the dial (D) are provided for knitting the back (B) of the fabric, and wherein the front (F) of the fabric (11) comprises at least one area of blister fabric (5), wherein a non-reversible single-sided designed knit fabric (11) is knitted having a desired design at the front of the fabric (11) and a technical design at the back of the fabric (11), wherein this technical design is created by knitting or tucking one or more of the yarns (7, 8, 9 and/or 10) that are used for forming the blister fabric (6) with
    Type: Grant
    Filed: February 27, 2008
    Date of Patent: May 26, 2009
    Assignee: Lava bvba
    Inventor: Johan Vanwelden
  • Publication number: 20090126413
    Abstract: The present invention relates to a weft-knitted tubular spacer fabric for use in orthopaedic products comprising a first outer layer, a second outer layer, and an intermediate spacer layer integrated with said first and second outer layers, said tube having a length. According to invention the spacer fabric is knitted in a tubular form with a circumference less than 1000 mm, said tubular spacer fabric not being cut open in its length direction, thereby conforming seamlessly to a body part or limb of a wearer. Hereby, a tubular spacer fabric is obtained which most expediently conforms seamlessly to a body part or limb of a wearer. This has the advantage that the seamless tubular spacer fabric may be used directly as a wrap, a bandage, a support or may be used as liner under casting.
    Type: Application
    Filed: August 10, 2005
    Publication date: May 21, 2009
    Applicant: Tytex A/S
    Inventors: Bettina B. Sorensen, Samantha J. Garvey
  • Patent number: 7530241
    Abstract: A method for knitting denim comprising: dyeing yarn with a dyestuff to obtain dyed-yarn; knitting the dyed-yarn into a foundation layer and front layer to compose the denim, wherein the front layer is tensely tautened in intermittence with a tensile force greater than a tensile force on the foundation layer to make the foundation layer have random knots; and respectively washing two faces of the denim to remove the residual dyestuff. By knitting the yarn to compose the denim, the denim has even twilling patterns and excellent softness. By tensely tautening the front layer in intermittence during the knitting process, multiple random knots are generated on the foundation layer. Therefore, the achieved denim possesses multiple good features of softness, random knotting, and even twilling patterns.
    Type: Grant
    Filed: October 24, 2005
    Date of Patent: May 12, 2009
    Assignee: Dabus Co., Ltd.
    Inventor: Larry Shih
  • Patent number: 7473659
    Abstract: A fire barrier fabric further comprising a multilayer fabric having at least two layers, including an outside layer and a fire barrier layer; wherein the fire barrier layer provides flame-retardant and/or flame-resistant properties to the entire fabric without requiring fabric coatings or treatments to provide any contribution to flame retardance or resistance, wherein additional layers may include a filler layer, and wherein the fabric is applied to articles, such as upholstered articles and mattresses.
    Type: Grant
    Filed: August 22, 2005
    Date of Patent: January 6, 2009
    Assignee: Murtzco, LLC
    Inventor: Ronald Sytz
  • Publication number: 20080229788
    Abstract: An anti-raveling knitted fabrics and method of their fabrication, which contains a bond between yarn segments at a percentage of the places where yarn segments cross over each other in forming the stitches of the fabric. The bond is formed in the presetting stage where the fabric is subject to a heating-cooling process under a set of empirically determined parameters that control the bond formation and the bonding percentage in the fabric. The bond can effectively stop raveling when there is a fracture and break of yarns in the fabric. This method can be applied to both weft-knitted and warp-knitted fabrics.
    Type: Application
    Filed: January 31, 2008
    Publication date: September 25, 2008
    Applicant: BEST PACIFIC TEXTILE LTD.
    Inventor: Youqing ZHANG
  • Patent number: 7426840
    Abstract: A three dimensional spacer fabric including a unitary, integral spacer fabric formed from interknitted layers, including a first layer of fabric, a second interconnecting layer and a third layer of fabric, wherein the third layer further includes loops of yarn protruding outward with loop apex points providing a looped surface on one side of the fabric for functioning with hook-and-loop type fasteners, and methods of making said fabric.
    Type: Grant
    Filed: January 4, 2007
    Date of Patent: September 23, 2008
    Inventor: Ronald M. Sytz
  • Patent number: 7418837
    Abstract: Warpknitted spacer fabric knitwear 11 consisting of two knitwear layers 12, 13 which are positioned parallel relative to one another and which are connected to one another by pile yarns 14 which extend to and fro, wherein the knitwear layers 12, 13 comprise courses 22, 23 generally extending in the direction of production, as well as weft threads 15, 16 connected by knitting thereto, and wherein the pile yarns 14 extend generally in the direction of production and are connected to the knitwear layers 12, 13, wherein in at least one of the knitwear layers 12, 13 there is worked in at least one weft thread 16 of a lower tear strength for producing a substantially linear nominal separating region T and wherein, in the region of the at least one weft thread 16 of a lower tear strength, at least one pile yarn 14 is left out for additionally weakening the substantially linear nominal separating region T.
    Type: Grant
    Filed: May 16, 2007
    Date of Patent: September 2, 2008
    Assignee: Muller Textil GmbH
    Inventors: Frank Müller, Stefan Müller
  • Patent number: 7380420
    Abstract: A fabric with different thicknesses has an upper layer, a lower layer and at least one yarn layer made of firm yarn, connecting to and formed partially between the upper layer and the lower layer to from at least one thick section of the fabric. Multiple sections of the fabric without the at least one yarn layer are thin sections. Each of the at least one yarn layer is formed between two adjacent thin sections The fabric with different thicknesses is produced by a method comprising a mounting step, a forming step and a connecting step. The connecting step comprises connecting the upper layer partially to the lower layer by fibers to form the thin sections and connecting the upper layer to the lower layer by firm yarn to integrally form the at least one thick section to reduce the cost of the fabric.
    Type: Grant
    Filed: February 5, 2007
    Date of Patent: June 3, 2008
    Assignee: Ruey Tay Fibre Industry Co., Ltd.
    Inventor: Sheng-Nan Liu
  • Patent number: 7380421
    Abstract: A fabric has an upper layer and a lower layer. The lower layer connects partially to the upper layer to integrally form multiple connecting segments formed on the upper layer and the lower layer. The at least one channel is formed on the upper layer and the lower layer and is formed respectively between adjacent connecting segments. The fabric is produced by a sewing step and a connecting step. The sewing step comprises sewing multiple raw fibers to respectively form the upper layer and the lower layer. The connecting step comprises connecting partially the upper layer to the lower layer by fiber to integrally form the connecting segments and the at least one channel. Thus, time and a cost of a production of the fabric can be reduced to relieve customers' burdens.
    Type: Grant
    Filed: February 9, 2007
    Date of Patent: June 3, 2008
    Assignee: Ruey Tay Fibre Industry Co., Ltd.
    Inventor: Sheng-Nan Liu
  • Patent number: 7360378
    Abstract: A knitted dual-layer fabric is disclosed, including an outer water-absorbent layer and an inner wicking layer having permanent wicking properties. The inner layer acts to draw moisture toward the outer layer and the outer layer acts to disperse the moisture therethrough. Also disclosed is a method for constructing a knitted dual-layer fabric, which includes: providing first and second yarns; knitting, in a first loop position, a first loop from the first yarn and a second loop from the second yarn; advancing to a next loop position; and repeating the knitting step to produce a plurality of first loops and a plurality of second loops. The first loop is positioned substantially behind the second loop. The plurality of first loops forms a first fabric layer exhibiting characteristics of the first yarn. The plurality of second loops forms a second opposite fabric layer exhibiting characteristics of the second yarn.
    Type: Grant
    Filed: April 18, 2005
    Date of Patent: April 22, 2008
    Assignee: Russell Corporation
    Inventor: Joseph V. Foshee
  • Patent number: 7235504
    Abstract: A three-dimensional knitted fabric having front and back ground structures and an interconnection yarn uniting the ground structures. At least one of the front and back ground structures of the three-dimensional knitted fabric has an uneven pattern with projections and depressions having a great level difference. Ground yarns of the at least one ground structure are traversed by a predetermined traverse width so that the projections each have a curved shape having a distinct curvature in section, and cast off at predetermined intervals so that the depressions each have an opening.
    Type: Grant
    Filed: September 27, 2002
    Date of Patent: June 26, 2007
    Assignee: Seiren Co., Ltd.
    Inventors: Fumio Shirasaki, Kazunori Yamada, Yukito Kaneko
  • Patent number: 7213421
    Abstract: A three-dimensionally constructed warp knit fabric formed to include front-surface and back-surface ground knit constructions and connection yarns interconnecting the front-surface and back-surface ground knit constructions has insertion yarns between the connection yarns, in which the insertion yarn is fixed along the inner side of the back-surface ground knit construction. Further, the insertion yarn is fixed by a fixing yarn to the back-surface ground knit construction.
    Type: Grant
    Filed: March 29, 2004
    Date of Patent: May 8, 2007
    Assignee: Seiren Co., Ltd.
    Inventors: Fumio Shirasaki, Yukito Kaneko
  • Patent number: 7174750
    Abstract: It is to provide a three-dimensional warp-knitted fabric in which breathability and cushioning property especially are well suited for a motor vehicle seat in a manner that a feeling of stickiness and steaminess when sweating is eliminated. The three-dimensional warp-knitted fabric comprising front and back ground structures, one of which has a smaller number of loops (1), the other ground structure having a larger number of loops (2); and connecting yarns for connecting these two ground structures (4). One of the ground structures (1) and the other ground structure (2) being knitted with different number of needles, and the number of loops of the ground structure having the smaller number of loops (1) being 30 to 75% that of the other ground structure having the larger number of loops (2). Moreover, the per-area weight of the ground structure having the small number of loops is 60 to 150% of the ground structure having the larger number of loops.
    Type: Grant
    Filed: March 30, 2004
    Date of Patent: February 13, 2007
    Assignee: Seiren Co., Ltd.
    Inventors: Fumio Shirasaki, Yukito Kaneko
  • Patent number: 7060156
    Abstract: A three-dimensional spacer fabric resin interlaminar infusion medium and reinforcing composite lamina for use in the vacuum-induced manufacture of fiber reinforced polymer composites is described. This use of the three-dimensional spacer fabric as a composite interlaminar component improves both the vacuum-induced resin infusion flow rate and laminate quality control and aids in the achievement of enhanced resin uniformity distribution throughout the laminate.
    Type: Grant
    Filed: January 3, 2003
    Date of Patent: June 13, 2006
    Assignee: VRAC, LLC
    Inventors: Patrick E. Mack, Mitchell D. Smith
  • Patent number: 7048985
    Abstract: A three-dimensional spacer fabric resin infusion medium and reinforcing composite lamina for use in the manufacture of fiber reinforced polymer composites is disclosed. The use of the three-dimensional spacer fabric as a composite lamina aids in both the resin infusion rate and resin uniformity throughout the laminate.
    Type: Grant
    Filed: June 17, 2002
    Date of Patent: May 23, 2006
    Assignee: VRAC, LLC
    Inventors: Patrick E. Mack, Mitchell D. Smith
  • Patent number: 7028509
    Abstract: A circularly knitted garment and a method of making a circularly knitted garment are provided. The garment has a cylindrical layer of fabric having an inner layer having a first free-end and a first edge, an outer layer having a second free-end and a second edge and a junction to join the first edge to the second edge. The second free-end is connected to the first free-end and the second edge is connected to the first edge during the knitting process to form a completed two-ply garment. The method provides turning the second series of courses outside of the first series of courses while the second series of courses is joined by held loops to the first series of courses at a junction. The method further includes knitting a second free-end to a first-free end using held loops from the second series of courses to form a completed two-ply garment.
    Type: Grant
    Filed: July 30, 2004
    Date of Patent: April 18, 2006
    Assignee: Sara Lee Corporation
    Inventors: John Mitchell, Heinz Altman
  • Patent number: 6862902
    Abstract: The present invention relates to double-layered socks with inner and outer layers for warmth preservation and exercise. The double-layered socks according to the invention are formed by knitting the starting part (1) corresponding to the toe tip of the inner layer (10) at first, then the toe part (2), sole part (3), heel part (4) and ankle part (5) in that order, and then continuously knitting the ankle part (5?), heel part (4?), sole part (3?), toe part (2?) and finishing part (1?) belonging to the outer layer (20) in succession. Then, the inner layer (10) is arranged to be confronted with the outer layer (20) so as to knit the starting part (1) of the inner layer (10) together with the finishing part (1?) of the outer layer (20) to join them. Finally, the inner and outer layers (10, 20) are sutured at the toe part (2?) of the outer layer (20) to leave a single suturing line (7).
    Type: Grant
    Filed: September 15, 2004
    Date of Patent: March 8, 2005
    Inventor: Bong-Rak Kim
  • Patent number: 6854296
    Abstract: A knitted fabric comprising two confronting webs, each web being formed by a series of continuous lengths of yarn extending generally parallel to one another and having loops arranged in walewise and coursewise rows. One web overlies the other and, the two webs being united at intervals by a tuck stitch of yarn of one web engaging the other web. The tuck stitches are spaced apart walewise by a plurality of courses to create channels between the stitches. The channels extend walewise of the webs. At least one yarn is inserted under tension between the two fronting webs and held in parallel relation to the parallel lengths of yarn. When relaxed, the yarn inserted under tension causes the confronting webs to be spaced apart within each of the channels.
    Type: Grant
    Filed: January 23, 2004
    Date of Patent: February 15, 2005
    Assignee: Sara Lee Corporation
    Inventor: Robert A. Miller, III
  • Patent number: 6779369
    Abstract: A jacquard pattern, weft knitted spacer fabric is knitted on a double jersey circular knitting machine having a rotatable needle cylinder and needle dial. The cylinder and dial of the machine are adjusted to knit in an interlock gating mode in which the cylinder and dial needles reciprocate between welt, tuck and knit positions respectively in substantially common planes. A jacquard pattern layer is weft knitted on the needle cylinder, a plain layer is weft knitting on the needle dial, and the two layers are coupled together with spacer yarn connected in each layer on alternate needles of the cylinder or dial, as the case may be, traveling to the tuck position for capturing the spacer yarn, thereby to hook the spacer yarn about the necks of cooperating stitches of the weft knitted layers.
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: August 24, 2004
    Assignee: Monarch Knitting Machinery Corp.
    Inventor: Adrian M. Shepherd
  • Patent number: 6779367
    Abstract: The present invention relates to a method of manufacturing a single knit tubular blank, and the resultant blank and products. The method provides two circular knit brassieres each having first and second layers, thereby minimizing the steps in the process of manufacturing.
    Type: Grant
    Filed: May 22, 2003
    Date of Patent: August 24, 2004
    Assignee: Sara Lee Corporation
    Inventors: John C Mitchell, Robert T Spillane
  • Patent number: 6755052
    Abstract: A knitted spacer material including the use of a stretch yarn component for stretch, compression resistance, decreased weight, and improved drape and/or conformability.
    Type: Grant
    Filed: January 16, 2003
    Date of Patent: June 29, 2004
    Inventor: Ronald M. Sytz
  • Publication number: 20040060328
    Abstract: A knitted fabric having a triple knit ply structure, and is useful for underwear clothes which need high lightness and warmth, has a front surface knit ply having a yarn knit structure, a back surface knit ply having a yarn knit structure and a binding intermediate knit ply constituted from stitching yarns through which the front and back surface knit plies are tuck-stitched together, the stitching yarns are constituted from hollow fibers (for example, hollow filaments having a percentage of hollowness of 10 to 50%).
    Type: Application
    Filed: August 5, 2003
    Publication date: April 1, 2004
    Inventor: Tsuyoshi Soeda
  • Patent number: 6644070
    Abstract: A three-dimensional knit fabric having front and back knit layers and a monofilament yarn connecting the knit layers to each other, characterized in that the curvature of the monofilament yarn in the three-dimensional knit fabric is in a range from 0.01 to 1.6, and the bending elongation of the monofilament is 20% or less when the three-dimensional knit fabric is compressed to 50%. The three-dimensional knit fabric has a cushioning property in springiness which does not deteriorate even if the fabric is repeatedly used many times or for a long time, and thus this fabric is excellent in terms of durability of the cushioning property. In particular, the fabric is suitable for use as a hammock type seat and exhibits a cushioning property having a favorable springy feeling as well as a good fit feel.
    Type: Grant
    Filed: March 28, 2002
    Date of Patent: November 11, 2003
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Hideo Ikenaga, Kenji Hamamatsu, Toshiaki Kawano
  • Patent number: 6634190
    Abstract: A thick double-face knitted fabric has a front face (1) and a rear face (2), which are connected to one another by an intermediate layer (3), and is produced on a circular knitting machine. The intermediate layer (3) is produced solely from binding monofilaments. The knitted fabric which is produced has the qualities of flexibility and of elasticity, and a minimum thickness of 3mm. A knitting method and a machine for producing the knitted fabric are also disclosed.
    Type: Grant
    Filed: April 26, 2002
    Date of Patent: October 21, 2003
    Assignee: Ames Europe
    Inventor: Christian Didier-Laurent
  • Patent number: 6630414
    Abstract: Invention-wise three-dimensional net made by warp knitting has high shape retainability in three-dimensional cords defining three-dimensional mesh spaces, capability of suppressing direction dependency, superiority in structural stability and pressure resistance, capability of retaining a suitable degree of elasticity and formation of three-dimensional cords simply by imparting tension, high void content, and lightweight, which are suitable for various applications.
    Type: Grant
    Filed: June 22, 2000
    Date of Patent: October 7, 2003
    Assignee: Asahi Doken Kabushiki Kaisha
    Inventor: Koichi Matsumoto
  • Patent number: 6622528
    Abstract: This double knit fabric which may be used for sports garments or uniforms, namely sweaters and stockings, may include a repeating pattern of predetermined courses containing wales of consecutive selected groups of tuck and welt stitches to form holes in and throughout the knitted fabric. The pattern may be repeated to provide a fabric with a considerable number of holes aligned in a predetermined geometrical arrangement and a two different colored laminated effect.
    Type: Grant
    Filed: November 20, 2002
    Date of Patent: September 23, 2003
    Assignee: Sport Maska Inc.
    Inventors: François Masse, Sylvain Vigeant
  • Patent number: RE39737
    Abstract: A print-receptive, pill-resistant, knitted fabric and printed article of apparel. The fabric is knitted from yarn formed from high-tenacity, staple synthetic fiber having a tenacity value of greater than about 4 grams/denier and preferably about 6 grams/denier. The resulting knitted fabric has a pilling resistance value of greater than about 3. In the preferred embodiment, the high-tenacity, staple synthetic fiber is selected from the group consisting of air jet spun polyester; nylon; acrylic; and polypropylene. The use of staple fibers improves the hand, drape and comfort of the knitted fabric. Also, in the preferred embodiment, the knitted fabric is a double-knit fabric having a front side and a back side, the front side being formed from the high-tenacity, staple synthetic fiber and the back side being substantially formed from cellulosic yarns, such as cotton and synthetic cellulosic fibers.
    Type: Grant
    Filed: January 14, 2002
    Date of Patent: July 24, 2007
    Assignee: HBI Branded Apparel Enterprises, LLC
    Inventor: Sonny B. Driggars