Abstract: A system and method for continuous online safety and reliability monitoring is disclosed. The method includes the steps of obtaining operating information about at least one of a plurality of instrumented function components, which are part of an instrumented function, and determining a probability of failure on demand for the instrumented function based on the operating information. In variations, instantaneous probability of failure on demand, online mean time to failure (MTTF), and online safety integrity level (SIL) are also calculated for an instrumented function. In other variations of the invention, alarms are reported to an operator based on the variance indicating the probability of failure on demand for the instrumented function is too high. In yet further variations, the system allows a user to predict probability of failure on demand values into the future based on hypothetical and/or future planned test times.

Abstract: A method of regulating a target system generates a plurality of digital signals which define a reference pulse train with a frequency dependent upon a reference signal. A target system to be regulated (such as a transport speed of a paper transport assembly in a printer) has an output in the form of a plurality of digital signals defining a feedback pulse train having a frequency. The frequency of the reference pulse train is compared with the frequency of the feedback pulse train. A control signal is generated dependent upon the frequency comparison, and is provided as an input to the target system.

Abstract: A method for identifying a control path of a controlled system, and more particularly to a method for identifying a control path in the presence of deterministic perturbations is described. At least one deterministic perturbation correcting signal is determined in a first identification process, and the perturbation correcting signal is stored in the form of a function. A control path of the controlled system is identified in a second identification process by adding to the controlled system the at least one stored deterministic perturbation correcting signal with a negative feedback. The method can be used with machine tools, production machines and/or robots which demand a high control accuracy and/or a high-quality control characteristic. In particular, perturbation effects due to slot latching in motors, in particular linear motors, can be minimized.

Abstract: A method and apparatus for providing early fault detection and alert generation in a multi-parameter process is provided. The method comprises defining a multi-dimensional space, each dimension representing a parameter of the process; applying an analysis of the process to the space in order to define regions of high and low probability of occurrence; measuring and mapping parameter values onto the space; and generating an alert whenever a parameter value is mapped into a region of low probability. The method and apparatus are also useful for identifying the cause of faults, adjusting the process to avoid faults and predicting a process-specific maintenance schedule.

Abstract: A method and a device are provided for producing an error signal and carrying out measures based thereon in a motor vehicle equipped with a wheel-slip control system and/or a wheel deceleration control system. At least one function variable representing the functionality of the wheel-slip control system and/or wheel-deceleration control system may be monitored for an error and if at least one error is detected, the value of at least one error counter may be incremented. When there is at least one detected error, at least one error signal may be output when the value of at least one error counter exceeds a predeterminable limiting value. For at least one error counter, at least two different, predeterminable limiting values coexist simultaneously, and when each of these is exceeded by the counter reading of the at least one error counter, different error signals may be output.

Abstract: A device for calculating the steady state behavior of a controller includes an amount generating unit for generating the amount of deviation of the regulator, a first threshold value calculation unit that detects whether the amount of deviation of the regulator has fallen below a first threshold value and then starts a lag time delay unit, and a second threshold value calculation unit that detects whether the amount of deviation of the regulator has fallen below a second threshold value. A signal transmission unit transmits a ready message signal when the lag time delay unit has reached a predetermined lag time and the second threshold value calculation unit has detected that the amount of deviation of the regulator has fallen below the second threshold value.

Abstract: A system for monitoring the condition of a packaging machine during operation and diagnosing potential problems in the performance of the machine. The system comprises an input device, an output device and a processing unit that supports a user interface presented by the output device. The processing unit is arranged to permit a user, when in use, to input via the user interface a number of pre-determined parameters to measure one or more elements or assemblies in the machine, to receive information from one or more sensors measuring the element or assembly and to analyse the information with the parameter to render via the output device a signal.

Abstract: A feedback compensating apparatus for adjusting the working condition of a working machine of a working system adapted to process working portions of successive workpieces under control of a machine controller, which determines the working condition from an extraneous signal. The apparatus is used with the controller and a measuring device for measuring the dimensions of the processed working portions of the workpieces, and includes a device for obtaining dimensional data based on outputs of the measuring device during and/or after a working operation of the machine on each workpiece. The dimensional data include a dimensional error of the processed working portions, and a variable indicative of a tendency of change in the dimensional error. The apparatus further includes a device for determining the extraneous signal based on the dimensional data, and applying the signal to the machine controller to adjust the working condition of the machine.

Abstract: A system (830) and method (800) for diagnosing a malfunctioning machine. A fault event is selected (806) together with sequential operating parameter data (808) from a selectively focused time interval about the fault event for evaluation of a machine (810). The selectively focused time interval may include data occurring just before, just after, or spanning the fault event. Characterizing information such as slope, rate of change, and absolute sign of the data may be derived (809) from the operating parameter data over the selectively focused time interval and used in the diagnosis. The fault event and operating parameter data may be compared to existing cases in a case database (834). A set of rules (817) or candidate anomalies (841) may be executed over the operating parameter data to further improve the accuracy of the diagnosis.

Abstract: The present invention is directed to generate an adaptive value in a short time. An adaptive value generating program has an adaptive procedure control program and a DOE tool. The DOE tool is a general statistical processing tool. The adaptive value procedure generating program functions as an interface between a measuring apparatus and the DOE tool. In a data obtaining process, the adaptive value procedure generating program automatically determines a method of selecting a measurement point and passes the result to the DOE tool. Selection of an approximation function and selection of an optimization method are automated. Further, evaluation of a final approximation expression and determination of confirmation data are also automated.

Abstract: There is provided a print control unit capable of transferring and stopping an object to be controlled at a target position when unexpected load is applied to the object. A print control unit includes: a selection control part, operating at a predetermined timing, to select and set the control parameters in accordance with the target speed, to judge as to whether the object is located within a target range, based on the output of the position detecting part, if located, the selection control part selecting and operating the third control part, while if the object is not located within the target range, the selection control part selecting and operating the first or the second control part based on the physical value corresponding to the speed.

Abstract: A control method and apparatus for a door-locking mechanism which includes an electrically-released latch, to lock the door closed. A processing unit sources first and second data streams each of a repeating string of binary data, the two strings being of the same bit length and bit rate, the processing unit also having two sensing inputs. A normally-open first switch is associated with the latch and connects the first data stream to the first sensing input other than when the latch is released, and a normally-open second switch is associated with the door and serves to connect the second data stream to the second sensing input so long as the door remains closed. A normally-closed third switch is also associated with the door and serves to link together the first and second sensing inputs when the door is not closed. The processing unit outputs a signal indicative of an error condition should the data stream which appears at either sensing input not be the expected stream.

Abstract: An apparatus for estimating the time to failure acceleration factor of a large industrial motor includes a sensor, a clock for controlling sensor sampling times, and a memory address calculator for mapping output signals of the sensor to a memory address. A unit is provided for incrementing the content of a specified memory address by unity.

Abstract: A method of operating a control device having a setpoint value, an error signal, and a control output is disclosed. The error signal is representative of a difference between a controlled variable and the setpoint value, the control output operable to affect the controlled variable. The method includes generating the control output based at least in part on the error signal and holding the control output at a held value independent of the error signal when the error signal is within a dead zone. The method also includes causing an integrating portion within the control device to track the error signal and the held value when the error signal is within the dead zone.

Abstract: A method of operating a control device having a setpoint value, an error signal, and a control output is disclosed. The error signal is representative of a difference between a controlled variable and the setpoint value, the control output operable to affect the controlled variable. The method includes generating the control output based at least in part on the error signal and holding the control output at a held value independent of the error signal when the error signal is within a dead zone. The method also includes causing an integrating portion within the control device to track the error signal and the held value when the error signal is within the dead zone.

Abstract: A control system for a plant is disclosed. According to this system, a model parameter vector of a controlled object model which is obtained by modeling the plant, is identified. A controller controls the plant using the identified model parameter vector. An identifying error of the model parameter vector is calculated, and the calculated identifying error is limited in a predetermined range. An updating vector is calculated according to the limited identifying error. The model parameter vector is calculated by adding the updating vector to a reference vector of the model parameter vector.

Abstract: The technique of the present invention prevents endless circulation of reset operations of CPUs in a control system including a plurality of CPUs that mutually monitor the opposite CPUs. The plurality of CPUs, which are connected with one another and include a first CPU (272) and a second CPU (262), are utilize to control operations of prime movers. The first CPU (272) has a first reset execution unit that carries out a first reset event, which resets a circuit configuration of a predetermined range including the second CPU (262) in response to input of a reset signal. The second CPU (262) has a second reset execution unit that does not output the reset signal to the first CPU (272) in response to the reset of the second CPU (262) by the first reset event but outputs the reset signal to the first CPU (272) in response to detection of abnormality arising in the first CPU (272).

Abstract: Techniques characterize a circuit breaker device utilizing an apparatus having an energy storage device for storing and releasing a particular amount of energy and a controller. The controller (i) disconnects the energy storage device from an interface and connects the energy storage device to an external power source to store the particular amount of energy in the energy storage device, and (ii) disconnects the energy storage device from the external power source and connects the energy storage device to the interface such that energy is released from the energy storage device through the interface and through the circuit breaker device. The circuit breaker device is deemed to belong to a first category when the circuit breaker device trips in response to the released energy, and a second category when the circuit breaker device does not trip in response to the released energy.

Abstract: In a method for compensating static positioning errors, in particular position and orientation errors, in guiding a movement of a movable machine element of an industrial processing machine, positioning errors are initially measured at startup of the machine and stored in a compensation table in a numerical controller (CNC). These values are used to generate reference values for compensating the errors. Deviations between the measured points in the table are interpolated. The actual position is measured during machining by using an additional measurement system and compared with the nominal position. Typically, the points of the measurement are different from the points in the compensation table. The compensation values can be improved continuously in two ways: on one hand, by extending the compensation table by adding the measured points and, on the other hand, by adapting the points of the compensation table adjacent to the corresponding measurement point.

Abstract: A N-mode control method for providing an input control signal to control an output of a plant is disclosed. First, one or more error control signals and one or more output control signals are determined. Each error control signal is a function of one or more error output signals with each error output signal being indicative a differential between one or more measured output signals of the plant and one or more commanded output signals of the plant. Each output control signal is as a function of the one or more measured output signals. Second, the input control signal is determined as a function of a N dynamics control law when the error control signal(s) and the output control signal(s) collectively indicate the plant is operating in a 1st or 2nd or 3rd or . . . (N−1)th or Nth region of operation.

Abstract: A coding method for coding control commands for actuators includes a system that is sensitive to data transmission errors and has the following steps: (a) detecting a degree of danger for the system by using a system control unit, whereby the degree pertains to a current transmission control command; coding the current transmission control command to form a control command code word, by using the system control device, whereby the redundancy of the control command code word depends on the degree of danger, the degree pertaining to the control command for the system; (c) transmitting the control command code word from the system control device to an actuator control unit; (d) decoding the transmitted control command code word to form a receiving control command, by using the actuator control unit; (e) checking the receiving control command for transmission errors; and (f) controlling at least one actuator for carrying out the receiving control command when no transmission error is detected.

Abstract: A versatile counting-meter is adapted for use in cycling, jogging and treading on a mini-step, for counting exact exercise amount. The counting-meter includes a casing in which an electronic circuit for a microprocessor and a swing-link counting means for pedometer function is provided. Control keys for selecting a desired function and an LCD for showing counting result are provided at a front surface of the casing. The casing is also provided at a rear surface with a connecting means including an elastic clip located between two parallel rails. The clip is normally pulled by a restoring force thereof to flatly locate in a recess between the rails, so that the casing could be attached to a mating member mounted on a bicycle handlebar or a mini-step by engaging the rails with channels on the mating member, or to a user's belt by clamping the elastic clip onto the belt.

Abstract: The invention relates to a method for operating a positioner with a first input for an input variable W for prescribing a desired value, a second input for a controlled variable X, an output for a manipulated variable Y, and an actuator, which, dependent on the input variable W and the controlled variable X, generates an output signal for forming the manipulated variable Y, whereby the control method comprises detecting, during continuous monitoring, of an abnormal status of the signal representing the controlled variable X generating of an error signal that acts on a changeover unit. When an error signal of the error detection device is present, the method deactivates the actuator with respect to the signal of the positioner that represents the manipulated variable Y, and activates a controller by the changeover unit.

Abstract: A system and method of improving security during power-on-self-test (POST), particularly the ROM scan portion identifying ROM adapters, while selectively allowing user input. While a user input during ROM scan may be normally locked out to prevent the user from making changes to the configuration of the system, when the ROM scan during POST detects a ROM adapter which uses an input from the user, the system can override the lockout and allows for a user input. An optional control, such as a password or other personal identifier, can provide security, allowing the user input only when the user is authorized to provide the input (in response to an appropriate password or personal identifier such as a biometric identifier).

Abstract: An apparatus for estimating the time to failure acceleration factor of a large industrial includes a sensor, a clock for controlling sensor sampling times, and a memory address calculator for mapping output signals of the sensor to a memory address. A unit is provided for incrementing the content of a specified memory address by unity.

Abstract: A multi-purpose controller for variables which closely controls such variables to set point by making sequential corrections to the level of input to the system of the variable based on: system response time, relationship of controller output to the variable, deviation of the variable from set point, and change in system load as determined by change in error and change in system input. The controller has a self tuning capability and can provide generation of the set point according to a set of variable parameters. It can be configured as a stand alone controller, as an intelligent Input/Output device for another intelligent device, or be resident in another intelligent device such as a programmable controller, computer or other microprocessor based device.

Abstract: A management method capable of making an accurate decision about a malfunction of the semiconductor manufacturing equipment includes sampling a plurality of data of at least one parameter under normal operating conditions of the semiconductor manufacturing equipment; generating a Mahalanobis space A from a group of sampled data; calculating a Mahalanobis distance D2 from measured values of the parameter under ordinary operating conditions of the semiconductor manufacturing equipment; and deciding that a malfunction occurred in the semiconductor manufacturing equipment when the value of the Mahalanobis distance exceeds a predetermined value.

Abstract: A device for generating synchronous numeric signals, including a reference generating device supplying a reference signal and a first timing signal, both having a reference frequency; and a timed generating device supplying a synchronized signal having the reference frequency. The device further includes a synchronization stage generating a second timing signal having a first controlled frequency correlated to the reference frequency, and phase synchronization pulses having the first frequency and a preset delay programmable with respect to the first timing signal.

Abstract: A feedback compensating apparatus for adjusting the working condition of a working machine of a working system adapted to process working portions of successive workpieces under control of a machine controller, which determines the working condition from an extraneous signal. The apparatus is used with the controller and a measuring device for measuring the dimensions of the processed working portions of the workpieces, and includes a device for obtaining dimensional data based on outputs of the measuring device during and/or after a working operation of the machine on each workpiece. The dimensional data include a dimensional error of the processed working portions, and a variable indicative of a tendency of change in the dimensional error. The apparatus further includes a device for determining the extraneous signal based on the dimensional data, and applying the signal to the machine controller to adjust the working condition of the machine.

Abstract: The invention relates to a method for overload-free driving of an actuator, in which an activation counter is incremented or decremented each time an activation request signal occurs, in which, depending on each occurrence of an activation request signal, a drive signal for the actuator is generated if the counter reading of the activation counter is less than or greater than a predetermined maximum or minimum counter reading, in which the counter reading is in each case decremented or incremented if the time since the last generation of a drive signal or since the deactivation of the drive signal is greater than or equal to a predetermined or predeterminable interval time or if the time since the last decrementing of the activation counter is greater than or equal to the interval time.

Abstract: An item dispensing system having an item dispenser, a controller and a fault store for storing fault thresholds and faults. A true state of a fault is stored in the fault store in response to an operating state of the item dispensing system being equal to the fault threshold, and an alarm is generated in response to the true state of the fault. The fault thresholds can represent operating states that normally lead to the item dispensing system going out of service, for example, a low dispenser inventory. The item dispensing system is connected to a communications link and a computer and the alarm is provided to the computer to facilitate a servicing of the item dispensing system. A method or operating such an item dispensing system and associated network is also provided.

Abstract: A hardware architecture links control modules to a host computer in a high-speed serial bus network to achieve efficient distributed machine control. Each control module includes a communications unit and a function unit that are coupled to each other as a part of the control module. All communications units are similarly constructed with each having a unique identification set by a component thereof and provide communications between control modules and the host computer. The function unit of each control module is distinctly configured for executing functions specific to the particular control module to which it is attached. The high-speed serial bus provides deterministic synchronization of data transfers between control modules and the host computer using either an isochronous mode and protocol or an asynchronous mode with a fixed real-time clock issuing data requests at fixed time intervals. Data transfers do not require host computer involvement and can occur directly between control modules.

Abstract: An alarm event generation method and apparatus for signaling an alarm (436, 1400) for a process control system (100). The process control system (100) monitors a production run using a computer system (108). The computer system (108) collects process data corresponding to the production run from operator workstations (104, 106) and stores the process data in a process data database (110). The process data includes a plurality of process parameter counts (430) each corresponding to a process parameter type (428). The process parameter counts (430) are polled from the computer system (108). Each process parameter count (430) has a corresponding manufacturing limit (434) to which it is compared. When a polled process parameter count (430) exceeds its corresponding manufacturing limit (434), an alarm (436, 1400) is signaled. While an alarm (436, 1400) is being signaled, the computer system (108) is prevented from collecting and storing process data.

Abstract: A method of effecting communication in a computer system between off-chip circuitry and on-chip circuitry is disclosed, according to a message protocol in which four messages can be formulated: a data write request; a data read request; a response message; and a diagnostic message.

Abstract: A digital signal process of a plurality of functions is enabled by a common hardware constructed on one chip having input terminals t1, t2 and t2'; output terminals t3 and t4; and a control signal input terminal t5. The chip is constructed to include class sorting circuits 111a and 111b; delay and selecting circuits 112a and 112b; switching circuits 113a and 113b; switching circuits 114a and 114b; coefficient memories 115a and 115b; filter operating circuits 116a and 116b; a line delay circuit 117; a product sum operating circuit 118; and a switching circuit 119. Signal flow and circuit functions are selectively controlled by control signals. The functions of the chip can be consequently switched and a plurality of signal processes are realized by one chip.