Neutralization Patents (Class 71/43)
  • Patent number: 9139481
    Abstract: Agriculturally useful compositions comprise individual quantities of anhydrous ammonia, ammonia solution, and one or more agricultural actives different than anhydrous ammonia. The compositions may include polyanionic polymers, fertilizers, and/or biocidal agents. Preferably, the compositions are created in pressurized tanks and are applied in the same fashion as anhydrous ammonia.
    Type: Grant
    Filed: May 22, 2014
    Date of Patent: September 22, 2015
    Assignee: Verdesian Life Sciences, LLP
    Inventor: John Larry Sanders
  • Patent number: 8506670
    Abstract: A water insoluble micronutrient fertilizer, methods of producing, and methods of using the same are provided. The fertilizer may comprise at least one first micronutrient selected from the group consisting of chromium, cobalt, copper, iron, manganese, and zinc; a polyphosphate; and optionally at least one second micronutrient selected from the group consisting of boron, chlorine, iodine, molybdenum or selenium. The fertilizer compounds are preferably water insoluble, dilute acid soluble, and free-flowing powders.
    Type: Grant
    Filed: February 3, 2010
    Date of Patent: August 13, 2013
    Assignee: Agtec Innovations, Inc.
    Inventor: Chandrika Varadachari
  • Publication number: 20120024026
    Abstract: A water insoluble micronutrient fertilizer, methods of producing, and methods of using the same are provided. The fertilizer may comprise at least one first micronutrient selected from the group consisting of chromium, cobalt, copper, iron, manganese, and zinc; a polyphosphate; and optionally at least one second micronutrient selected from the group consisting of boron, chlorine, iodine, molybdenum or selenium.
    Type: Application
    Filed: February 3, 2010
    Publication date: February 2, 2012
    Inventor: Chandrika Varadachari
  • Patent number: 7175683
    Abstract: A process for transforming sludge into npk type granulated fertilizer in which the energy consume is reduced a 90% thanks to the addition of a special filtration step in which the water content is reduced a 50% and the remaining water is evaporated by the exothermic reaction occurring in the process. Additionally, the process of the present invention includes mechanisms that allow some of the by products generated by some of the reactions such as gypsum, to adsorb crystallization water and reduce the humidity of the mass without using external energy.
    Type: Grant
    Filed: February 13, 2003
    Date of Patent: February 13, 2007
    Assignee: Chemical Biosolids, Inc.
    Inventor: José Cabello-Fuentes
  • Patent number: 6042629
    Abstract: A process provides for the production of fertilizer solutions from brewery cleaning solutions. The process comprises the steps of combining a brewery caustic potash cleaning solution with a brewery nitrogen- or phosphorus-containing acid cleaning solution in mutually neutralizing amounts. This process results in the production of a fertilizer solution comprising a neutralized potassium salt solution having nitrogen-containing, organic, brewing materials entrained therein. If desired, spent grains and/or spent yeast from the brewing process can be added to provide further nutrients.
    Type: Grant
    Filed: December 31, 1997
    Date of Patent: March 28, 2000
    Assignee: Labatt Brewing Company Limited
    Inventor: Michael Jerome McGarrity
  • Patent number: 5824132
    Abstract: The wet process phosphoric acid evaporation, its clarifying, fertilizer production and fertilizer efficiency is improved in the presence of multi-component mixture of anionic surfactants and ammonium compound.
    Type: Grant
    Filed: February 12, 1997
    Date of Patent: October 20, 1998
    Inventors: Bronislava Kopyleva, Yuriy Shvartsman
  • Patent number: 5385596
    Abstract: Agricultural soil is acidified by applying fertilizer, especially in the form of a clear solution, having an undesirably low pH value. The invention provides for applying a liquid neutralizing reagent in the vicinity of the fertilizer, and in the same operation as applying the fertilizer. A device for treating the soil has a liquid container, a conduit and dispensing means for applying the neutralizing agent. The device can form part of a cultivating implement having fertilizer applying means, e.g. a seed planter.
    Type: Grant
    Filed: May 20, 1993
    Date of Patent: January 31, 1995
    Inventor: Andrew E. Makkink
  • Patent number: 5378258
    Abstract: A method and an installation for producing granulated triple superphosphate wherein a premixer for phosphate and a phosphoric acid solution includes unclogging means comprising in combination a flexible axial sleeve of non-vulcanized elastomer for injecting phosphate together with at least one sprayer for spraying the phosphoric acid solution and acting level with the free bottom end of the sleeve. The invention is applicable to the chemical industry.
    Type: Grant
    Filed: July 9, 1992
    Date of Patent: January 3, 1995
    Assignee: Maroc- Chimie
    Inventor: El Hadi Kendili
  • Patent number: 5308372
    Abstract: A method of processing vegetable oil in which non-toxic reagents are used, so that a waste stream is evolved suitable for use as a nutrient source and wherein the non-toxic reagents include nutrient components whereby the nutrient value of the waste stream is enhanced.
    Type: Grant
    Filed: August 4, 1992
    Date of Patent: May 3, 1994
    Inventor: Ralph S. Daniels
  • Patent number: 5211735
    Abstract: The invention aims at a process for preparing phosphated or nitrophosphated fertilizers through reaction of phosphate rock in aqueous pulp, with sulfuric and/or phosphoric acids, with addition, or not, of ammonia, so as to produce fertilizers of the types simple, double or triple superphosphates, nitrogen-bearing (or not) phosphated partially acidulated, and superphosphated ammoniated, the product being adequate for use as a fertilizer, either powdered or slurried.The invention allows for a more complete reaction due to the better contact between the liquid and solid reagents besides the complete utilization of the heat produced in the reaction as well as in the acid dilution in the aqueous medium, for the vaporization of the water present in the process.
    Type: Grant
    Filed: August 15, 1991
    Date of Patent: May 18, 1993
    Assignee: Petroleo Brasileiro S. A.
    Inventors: Fabio G. M. Costa, Alberto C. C. Da Silva, Paulo C. W. De Albuquerque, Alberto Laranjeira
  • Patent number: 5158594
    Abstract: Process for converting phospho-gypsum waste product from the wet process of manufacturing phosphoric acid from phosphate rock by ammoniating said product at a pH of 6.5 or less and adjusting the phosphorus and potassium values of said ammoniated product by addition of one or more sources of potassium and phosphorus.
    Type: Grant
    Filed: October 25, 1982
    Date of Patent: October 27, 1992
    Inventor: Ronald E. Oxford
  • Patent number: 5028252
    Abstract: A fertilizer composition and method for the detoxification and deacidification of soil threatened by acidic deposits which comprises at least one alkali-reactive component, selected from the group which consists of calcium, magnesium, potassium, sodium, ammonium and ammonia compounds in soil neutralizing amounts and at least one water soluble pyrophosphate or polyphosphate capable of forming water insoluble salts with aluminum and heavy metals of a similar magnitude as the diphosphates.
    Type: Grant
    Filed: September 16, 1986
    Date of Patent: July 2, 1991
    Assignee: Lang & Co., Chemisch-Technische Produkte Kommanditgesellschaft
    Inventor: Gertrude Kaes
  • Patent number: 5022913
    Abstract: An improved batch process for the production, in equipment readily available at the fertilizer dealer level, of high-analysis stable ammonium orthophosphate suspension fertilizers effected by the ammoniation of solid intermediates derived from wet-process orthophosphoric acids or combinations of the solid intermediates with such wet-process type acid or other impure phosphoric acids. Fluorosilicic acid, a by-product of the phosphate industry which is readily available and relatively inexpensive, is utilized as a source of fluoride. The fluorosilicic acid is added to the batch formulation prior to the ammoniation step thereby allowing the fluorosilicic acid to be converted to ammonium fluoride. Subsequently, the metallic impurities are allowed to precipitate as fluoride compounds instead of the usual troublesome impurity-phosphate-water gels which have been identified as causing complete destruction of suspension fluidity during storage.
    Type: Grant
    Filed: August 28, 1989
    Date of Patent: June 11, 1991
    Assignee: Tennessee Valley Authority
    Inventors: Ewell F. Dillard, James R. Burnell
  • Patent number: 5019148
    Abstract: A stepwise method of preparing homogeneous mineral granules for agriculture by coreaction of commodity acids and bases which have properties to chemically form a transient fluid adhesive which will harden to form a strong granule binding cement. Water may be added to improve the effectiveness of the adhesive. The transient fluid adhesive is comminuted by mechanically shearing, then particulate mineral solids are admixed mechanically to form a mass of plastic globules which is rolled to form spheroid granules and the fluid adhesive hardens to form the hardened binding cement. The method provides substantially dust-free and attrition resistant animal feed supplement, and plant food fertilizer and micronutrient granules. The commodity acids and bases include aqueous and anhydrous mineral and alkyl carboxylic acids and alkali and alkaline earth bases.
    Type: Grant
    Filed: June 14, 1988
    Date of Patent: May 28, 1991
    Assignee: Agrinutrients Technology Group, Inc.
    Inventor: William P. Moore
  • Patent number: 4932993
    Abstract: In the production of suspension fertilizers the addition of an additive comprising lignosulfonate to the wet-process acid prior to the ammoniation step prevents severe thickening of the suspension during its formation, which severe thickening is normally associated with in situ mass crystallization of monoammonium phosphate and which mass crystallization results in (1) the total prevention of further ammoniation of said acid or, at the very least, extremely slow further ammoniation thereof, and/or (2) excessive ammonia losses. Also, addition of said lignosulfonate to the acid prevents the formation of metallic impurity gel-like compounds which cause extremely high viscosities, nonpourability, and complete destruction of fluidity.
    Type: Grant
    Filed: November 7, 1988
    Date of Patent: June 12, 1990
    Assignee: Tennessee Valley Authority
    Inventors: James R. Burnell, W. Keith Rylant
  • Patent number: 4867930
    Abstract: A process for producing desired sized product granules characterized by dispensing on a flat moving horizontal bed product particulates from a heat exchange assembly, then mixing the product particulates with seed material by a mixing means for a period of time to produce the desired sized product granules.
    Type: Grant
    Filed: March 23, 1987
    Date of Patent: September 19, 1989
    Inventor: Norval K. Alfrey
  • Patent number: 4836843
    Abstract: A method of fertilizing soil comprising the steps of treating soapstock with an acid containing phosphorus compounds, separating the acid oil from the acid water, and using the resulting acid water as fertilizer, or fertilizer component. Such use is particularly effective in precision fertilizer delivery systems having small passages which would be adversely affected by insolubles.
    Type: Grant
    Filed: April 8, 1988
    Date of Patent: June 6, 1989
    Inventor: Ralph S. Daniels
  • Patent number: 4834787
    Abstract: A process providing solubilization of phosphate rock by contacting the rock with sulfurous acid in the presence of an oxidizing agent selected from the group consisting of hydrogen peroxide and ozone. Use of sulfurous acid in combination with a substoichiometric amount of hydrogen peroxide significantly enhances the solubilization of phosphate rock.
    Type: Grant
    Filed: April 3, 1987
    Date of Patent: May 30, 1989
    Assignee: Dolores R. Pircon
    Inventors: Jerome S. Ratliff, Ladislav J. Pircon
  • Patent number: 4832928
    Abstract: A method of continuously producing ammonium polyphosphate by the reaction of urea and polyphosphoric acid, over a wide range of molecular weights, in a pre-mix slurry, under controlled temperature of about 315.degree.+/-15.degree. C. The slurry is reacted on a hot, continuously moving surface and forms ammonium polyphosphate in an ammonia atmosphere. Preferably, the pre-mixed slurry is added to a screw-type extruder, where the material comes in contact with the ammonia along the preheated moving surfaces of the extruder. The ammonium polyphosphate is scraped from the extrusion screw into a container with minimum handling. The material can be ground to a finer consistency if desired.
    Type: Grant
    Filed: July 21, 1987
    Date of Patent: May 23, 1989
    Assignee: Thermal Science, Inc.
    Inventors: John A. Parker, Rubin Feldman, Robert L. Bryant
  • Patent number: 4792349
    Abstract: The present invention teaches a technique and provides for apparatus eminently useful for the econimic recovery of Fe, Zn, and S from waste galvinizer sulfuric acid and crystals of iron sulfate and zinc sulfate. The technique or method of the instant invention involves the ammoniation of the acid or a solution prepared from such crystals followed by the partial oxidation of the resulting ammoniated suspension to a point where the desired product magnetite is formed in the separated from a marketable solution of ammoniacal zinc sulfate. The effecting of the instant technique requires only a minimal amount of relatively inexpensive equipment and is simply and easily placed into practice by, for example, sparging anhydrous ammonia into a stirred tank of waste acid until the Ph is elevated to about 10. Air can be sparged through the resulting slurry to oxidize the iron in the acid. After a proper incubation period, the desired stable product, e.g.
    Type: Grant
    Filed: November 3, 1987
    Date of Patent: December 20, 1988
    Assignee: Tennessee Valley Authority
    Inventors: Joe R. Trimm, Louis A. Stumpe
  • Patent number: 4758261
    Abstract: Improved, simple, energy-efficient, and easy-to-operate process for producing granular diammonium phosphate (DAP) fertilizers from anhydrous ammonia, phosphoric acid, sulfuric acid, and water utilizing a rotating drum granulator and a pipe reactor in combination with a specially designed slurry distributor. The pipe reactor operates at pressures of more than 80 pounds per square inch gage and utilizes a special low-impact distributor to uniformly distribute a wide-angle spray of slurry onto the bed of recycled solids in the drum granulator and to provide for a minimum of bed disruption and deformation. This energy-efficient process produces dry, free-flowing granular DAP with little or no fossil-fuel heating requirements for drying and with low recycle ratios which allow for high production rates or increases in production rates when the process is retrofitted into existing plants.
    Type: Grant
    Filed: November 30, 1987
    Date of Patent: July 19, 1988
    Assignee: Tennessee Valley Authority
    Inventors: Byron R. Parker, Barry W. Curtis
  • Patent number: 4744965
    Abstract: A process is disclosed for the manufacture of granular diammonium phosphate (DAP) by reacting anhydrous ammonia with phosphoric acid in a reactor to form reaction product consisting of a partially reacted slurry of monoammonium phosphate and diammonium phosphate. The slurry is pumped to a rotary granulator-reactor where it is further reacted with anhydrous ammonia to form a solid granular diammonium phosphate mixture having a range of particle sizes consisting of undersize, oversize and product. After drying the diammonium phosphate mixture, a portion of the dried granular diammonium phosphate mixture is diverted back to the granulator-reactor prior to delivery to a classifying means. The portion of dried granular diammonium phosphate mixture not diverted to the granulator-reactor, is introduced to a classifying means set to a narrow separation to separate undersize and oversize granular particles from the desired product granular particles.
    Type: Grant
    Filed: August 28, 1986
    Date of Patent: May 17, 1988
    Assignee: Conserv, Inc.
    Inventor: William D. Fairchild
  • Patent number: 4721519
    Abstract: A stable ammonium polyphosphate liquid fertilizer is prepared from concentrated wet-process phosphoric acid of 54-62% P.sub.2 O.sub.5, which prior to concentration is treated with a cation exchange resin to remove magnesium and calcium without appreciable reduction of iron and aluminum. The liquid fertilizer will remain substantially sludge-free when stored at 25.degree. C. for six months without the addition of any sequestering or suspending agent.
    Type: Grant
    Filed: March 20, 1986
    Date of Patent: January 26, 1988
    Assignee: American Petro Mart, Inc.
    Inventors: William P. Thomas, William S. Lawton
  • Patent number: 4687651
    Abstract: A method of continuously producing ammonium polyphosphate by the reaction of urea and polyphosphoric acid, over a wide range of molecular weights, in a pre-mix slurry, under controlled temperature of about 315.degree.+/-15.degree. C. The slurry is reacted on a hot, continuously moving surface and forms ammonium polyphosphate in an ammonia atmosphere. Preferably, the pre-mixed slurry is added to a screw-type extruder, where the material comes in contact with the ammonia along the preheated moving surfaces of the extruder. The ammonium polyphosphate is scraped from the extrusion screw into a container with minimum handling. The material can be ground to a finer consistency if desired.
    Type: Grant
    Filed: October 15, 1985
    Date of Patent: August 18, 1987
    Assignee: Thermal Science, Inc.
    Inventors: John A. Parker, Rubin Feldman, Robert L. Bryant
  • Patent number: 4652295
    Abstract: An improved continuous process for the production of fertilizers, wherein the reactions, mixing, sizing, and moisture removal required to produce a resultant product are carried out on a simple, flat surface that moves horizontally, and wherein, in the reactor-mixing zone of said surface, the surface movement, the shearing action of moving blades, the moving spargers for distributing reactants and reaction products, the unusually wide dispersion of the reactants and reaction products, and the unusually long retention time and extensive aeration of the final reaction products and reacted product have the useful benefits of low consumption of energy, close product size control, elimination of the need for recycling produced materials as a means of wetness control in the reactor-mixing zone, and of achieving relatively simple, low cost processing.
    Type: Grant
    Filed: October 14, 1981
    Date of Patent: March 24, 1987
    Inventor: Norval K. Alfrey
  • Patent number: 4650682
    Abstract: Apparatus and process for chemically treating particulate solids material in free flowing condition with fluid reactants in a drum reactor having an acidifying chamber in which acid is introduced into the solids material and an ammoniation chamber in which ammonia is introduced into the solids material.
    Type: Grant
    Filed: February 23, 1983
    Date of Patent: March 17, 1987
    Assignee: Agro-Systems Inc.
    Inventor: Arthur R. Shirley, Jr.
  • Patent number: 4637921
    Abstract: An improved process of concentrating wet process phosphoric acid by continuously contacting an acid feed containing at least about 56 weight percent of P.sub.2 O.sub.5 based on the total weight of the feed with heated gases consisting of air and gaseous fuel combustion products thereby forming a mixture of said gases containing entrained superphosphoric acid particles, continuously coalescing said mixture in a coalescence zone forming coalesced superphosphoric acid and continuously removing the coalesced superphosphoric acid from said coalescence zone.
    Type: Grant
    Filed: April 19, 1985
    Date of Patent: January 20, 1987
    Inventors: James E. Sansing, Byron M. McCarver
  • Patent number: 4634533
    Abstract: A process is provided for the recovery of one or more useful products including fertilizer, animal feed supplements, iron oxide, magnesia, salt, purified brine, and purified water from brines. The source of the brines can be oil and gas field wastes, seawater or effluent from a seawater desalination plant, or other inland brine sources. Iron and magnesium are initially precipitated from the brine. Then phosphoric acid is added to the brine followed by an alkaline agent to produce precipitates useful as fertilizer and animal feed supplements. The remaining salt in the brine may then be removed and recovered along with purified water.
    Type: Grant
    Filed: April 26, 1985
    Date of Patent: January 6, 1987
    Inventors: Robert L. Somerville, Samuel F. Sweat, John L. Sullivan
  • Patent number: 4619684
    Abstract: Process for producing diammonium phosphate (DAP) fertilizer from phosphoric and sulfuric acids, anhydrous ammonia, and water in a specially designed reactor operated at high pressures to granulate diammonium phosphate at low recycle ratios and with relatively small fossil fuel requirement drying per ton of product. Previously operated reactors employed pressures ranging from 0 to 10 psig pressures. This reactor operates at 40 to 80 psig. The process substantially increases production in existing DAP granulation plants and has helped reduce grade deficiencies. Also, use of this reactor for DAP production results in about the same levels of ammonia loss to the scrubber as the prior-art tank preneutralizer, higher operating factors, less maintenance and no transfer pump plugging. Operation is at a temperature of 300.degree. or more .degree.F., while the tank preneutralizer operates normally at 240.degree. F.
    Type: Grant
    Filed: March 24, 1986
    Date of Patent: October 28, 1986
    Assignee: Tennessee Valley Authority
    Inventors: David G. Salladay, Frank P. Achorn
  • Patent number: 4604126
    Abstract: Granular fertilizer solids comprising ammonium phosphate, advantageously particulate NP/NPK fertilizers, are prepared by (i) granulating a liquid/dry solids admixture of fertilizer values in a granulation zone, (ii) next transferring said admixture to, and drying same, in a drying zone, (iii) while simultaneously injecting into said drying zone a jet spray of a slurry of ammonia neutralized acid values discharged from a pipe reactor, such that (iv) said jet spray directly impinges upon drying particles of wet solids transferred from said granulation zone, and whereby (v) dried final product simultaneously results therefrom, and (vi) then recovering a fraction of said dried final product, while (vii) recycling another fraction thereof, as dry solids, to said granulation zone.
    Type: Grant
    Filed: April 28, 1981
    Date of Patent: August 5, 1986
    Assignee: Generale des Engrais S.A.
    Inventor: Philippe Moraillon
  • Patent number: 4601891
    Abstract: An improved process for the production of granular ammonium polyphosphate fertilizer of a nominal 11-56-0 grade resulting from the pressure ammoniation of phosphoric acid without the use of a preneutralizer and using a specially designed pipe reactor to effect coating and granulation of an anhydrous melt onto cascading granules of ammonium polyphosphate with polyphosphate contents thereof ranging from about 15 percent to 30 percent of the total P.sub.2 O.sub.5. The instant invention defines the operating parameters which allow for the practice of a process wherein there is essentially no degradation in the amount of P.sub.2 O.sub.5 values produced as polyphosphate in the melt as said melt is further processed in the remaining steps therein through the step of product recovery, i.e., we have discovered the parameters for operating a process wherein essentially no hydrolysis of the polyphosphate P.sub.2 O.sub.5 values in the melt occurs.
    Type: Grant
    Filed: October 15, 1985
    Date of Patent: July 22, 1986
    Assignee: Tennessee Valley Authority
    Inventors: Kenneth E. McGill, Johnny R. Gamble
  • Patent number: 4592771
    Abstract: A novel method is provided to produce di-ammonium phosphate fertilizer by operating a DAP reactor and granulator in such a manner that part of the hot exhaust gases from the DAP reactor are diverted into a vaporizer where liquid ammonia is vaporized for use in the DAP reactor and the granulator. Considerable savings in energy and other advantages are achieved through such operation.
    Type: Grant
    Filed: August 29, 1984
    Date of Patent: June 3, 1986
    Assignee: Brunswick Mining and Smelting Corporation Ltd.
    Inventors: Loftus A. Benjamin, Donald T. Aikens, Thomas B. Gravestock, Herman Soehodho
  • Patent number: 4576627
    Abstract: A process is provided for the recovery of one or more useful products including fertilizer, salt, and/or purified process water from brines. The source of the brines can be oil field wastes, seawater, or other inland brine sources. Phosphoric acid is initially added to the brine followed by addition of ammonia or a basic form of potassium. The resulting precipitate is useful as a fertilizer. The remaining salt in the brine may then be removed and recovered along with purified process water.
    Type: Grant
    Filed: September 4, 1984
    Date of Patent: March 18, 1986
    Inventor: William B. Hughes
  • Patent number: 4537615
    Abstract: Processes and compositions of matter are disclosed for the production of liquid fertilizers wherein wastewater from a phosphorus smelting furnace is incorporated in liquid fertilizer processes. The wastewater replaces water evaporated and the wastewater dissolves fertilizer salts. A serious water pollution problem is avoided when wastewater is incorporated in liquid fertilizers. The invention discloses a process for making orthophosphate suspension fertilizer wherein impure phosphoric acid is neutralized in the condensing system, water from the condensing system is bled off, and a suspending clay is added to produce orthophosphate suspension fertilizer. In this process, phosphorus sludge made at phosphorus furnaces is used to produce suspension fertilizer, and wastewater from phosphate smelting furnaces is recovered. New compositions of matter are disclosed.
    Type: Grant
    Filed: June 10, 1983
    Date of Patent: August 27, 1985
    Assignee: James C. Barber and Associates, Inc.
    Inventor: James C. Barber
  • Patent number: 4536378
    Abstract: Processes for the preparation of phosphoric acid, such as merchant phosphoric acid, and for the provision of phosphoric acid suitable for the preparation of ammonium phosphates, are disclosed. Such processes comprise providing a source stream of phosphoric acid comprising more than about 30% P.sub.2 O.sub.5, said source stream having impurities, and removing from the source stream a minor proportion, 20% or less, to form a treatment stream. The level of impurities in the treatment stream is reduced employing any of the means known to those skilled in the art, especially solvent extraction. At least a portion of the treated treatment stream is combined with the balance of the source stream to form a product stream. The treated treatment stream and source stream are proportioned so as to render the product stream less susceptible to post-precipitation than the source stream.
    Type: Grant
    Filed: October 13, 1983
    Date of Patent: August 20, 1985
    Inventor: Edward A. White
  • Patent number: 4522638
    Abstract: A process for regulating the NH.sub.3 content in an organic liquid that acts as a physical scrubbing agent and is used in a procedure for absorbing sour gases from gaseous mixtures. To ensure undisturbed and reliable carrying out of the scrubbing process, an ammonia-precipitating precipitant is added to the scrubbing agent and the precipitate is then separated from the scrubbing agent. Preferred precipitants include sulphuric acid and phosphuric acid. The ammonia salts are effective fertilizers.
    Type: Grant
    Filed: May 22, 1984
    Date of Patent: June 11, 1985
    Assignee: Linde AG
    Inventor: Heinz Karwat
  • Patent number: 4512793
    Abstract: A process for direct granulation of unpurified urea phosphate from urea and merchant- or filter-grade wet-process phosphoric acid to produce a product with exceptional satisfactory physical and chemical properties for direct application to the soil or for use in production of fluid fertilizers. The process involves the utilization of sweep air in both the reactor and the granulator to remove water from the heat-sensitive urea phosphate mixture to enhance the granulation characteristics of the product. Product drying with applied heat after granulation is essentially eliminated. Moisture content of the urea phosphate is reduced to an acceptable level (about 1.0 percent) in the granulator; however, the granules are somewhat sticky. It has been found, however, that the resulting urea phosphate with about 1.0 percent moisture is less sensitive to heat than high (4 to 6 percent) moisture product. Consequently, heated air (up to about 200.degree. F.
    Type: Grant
    Filed: April 30, 1984
    Date of Patent: April 23, 1985
    Assignee: Tennessee Valley Authority
    Inventor: Cecil P. Harrison
  • Patent number: 4511388
    Abstract: An improved process for the production of highly concentrated (N-P.sub.2 O.sub.5) suspension fertilizers effected by the ammoniation of wet-process or other impure orthophosphoric acids in batch-type equipment. The underlying concept which goes to the gist of the instant invention involves the use of a heel of product from a previously prepared batch to provide nuclei and a suitable environment for the conversion of the metallic impurities therein into crystalline habits rather than the usual highly undesirable form of metallic impurity gel-like compounds, which gels cause extremely high viscosities, nonpourability, and complete destruction of fluidity in concentrated ammonium phosphate suspension fertilizers prepared by prior-art procedure.
    Type: Grant
    Filed: February 27, 1984
    Date of Patent: April 16, 1985
    Assignee: Tennessee Valley Authority
    Inventors: Thomas M. Jones, Lucian A. Kendrick, Jr.
  • Patent number: 4511389
    Abstract: To make and use nitrogenous fertilizer on a farm, nitrogen dioxide is prepared in a continuous process from air or from ammonia in a reactor, with the ammonia either being transported to the farm or being prepared on the farm in a continuous process from water and air. The nitrogen dioxide is mixed with a continuous flow of water to form a dilute solution of nitric acid, which may be applied to the field through the irrigation system as top dressing or mixed within the irrigation system with ammonia or other cations to form ammonium nitrate or other desired nitrogen solutions for application to the fields in a continuous process or concentrated without requiring storage of large amounts of gas or creating heat exchange problems in the manufacturing process. In the embodiment which burns ammonia, the nitrogen oxides are fixed on an 8 percent nickel stainless steel mesh in a column 10 feet high and one foot in diameter and oxidized while fixed to nitrogen dioxide.
    Type: Grant
    Filed: June 23, 1983
    Date of Patent: April 16, 1985
    Inventor: John A. Eastin
  • Patent number: 4505733
    Abstract: The process for producing liquid combined fertilizers according to the present invention comprises neutralization of extraction-type phosphoric acid with an excess of gaseous ammonia taken in an amount of 1-1.2 parts by weight relative to the content thereof in the final product at a temperature of the reagents of from 60.degree. to 250.degree. C., mixing of the resulting neutralization products with a liquid phase consisting of water or ammonia water and a portion of the final product recycled to the process; said mixing is conducted under a pressure of 0.05-0.7 atm and at an excess of water in the liquid phase of 1.05-2.0 parts by weight relative to the content thereof in the final product; the process is carried out at a ratio of circulation of the final product of 2 to 40 and at a pressure differential at the stages of neutralization and mixing of from 0.1 to 6 atm.The process according to the present invention may be useful in the agriculture.
    Type: Grant
    Filed: February 2, 1984
    Date of Patent: March 19, 1985
    Inventors: Mikhail V. Lykov, Vladimir M. Lembrikov, Svetlana I. Golovkina, Nadezhda N. Malakhova, Vladimir N. Sterlin, Viktor N. Kochetkov, Gennady M. Markovin
  • Patent number: 4500502
    Abstract: A method of preparing a purified ammoniated phosphoric acid composition, comprising, reacting an aqueous wet process phosphoric acid with an ammonium ion source at a N/P.sub.2 O.sub.5 weight ratio ranging from about 0.06 to about 0.15 in the presence of solid phase metal ion containing impurities for a time sufficient to precipitate the majority of the impurities in the acid, the impurity precipitation comprising at least several complex metal salts at least one of which contains magnesium, aluminum and fluorine, and obtaining the purified ammoniated phosphoric acid by separating the precipitated impurities therefrom.
    Type: Grant
    Filed: June 28, 1983
    Date of Patent: February 19, 1985
    Assignee: Mississippi Chemical Corporation
    Inventors: Daniel P. McDonald, James C. Wade
  • Patent number: 4493820
    Abstract: A process for the partial removal of impurities present in a wet process phosphoric acid used in the production of granulated mono- or di-ammonium phosphate fertilizers in order to control the grade of the final product. All or a portion of the liquid from the primary scrubbers is clarified to remove the precipitated impurities and the clarified flow is then fed into the reactor along with any unclarified portions of the primary scrubber liquid.
    Type: Grant
    Filed: October 1, 1982
    Date of Patent: January 15, 1985
    Assignee: Gardinier, Inc.
    Inventor: Herbert J. Clausen
  • Patent number: 4479923
    Abstract: Phosphate rock, including low grade phosphate ore, is treated to recover phosphoric acid and other valuable products by a series of steps including contacting phosphate ore with a weak phosphoric acid to form a suspension of at least a portion of the slimes contained in the ore so that the slimes can be separated from the ore, and separating the slimes to provide a deslimed phosphate ore. Deslimed phosphate rock is solubilized with phosphoric acid to convert at least a portion of the calcium contained in the rock and form a solution of monocalcium phosphate and phosphoric acid. After removal of solids, this solution can be treated with sulfuric acid in a gypsum crystallizer to form gypsum and the phosphoric acid product wherein filterable gypsum crystals are obtained by maintaining a total SO.sub.3 content of 1.5-4 wt. % in a first crystallizer and neutralizing the SO.sub.3 in a second crystallizer.
    Type: Grant
    Filed: July 6, 1983
    Date of Patent: October 30, 1984
    Assignee: Pennzoil Company
    Inventors: John B. Sardisco, Dysart E. Holcomb, Erhart K. Drechsel, deceased
  • Patent number: 4475940
    Abstract: A substantially dry, granulated, relatively dust free, and commercially valuable fertilizer product is obtained by treating the waste dross product from resmelting and purification of scrap aluminum with phosphoric acid.
    Type: Grant
    Filed: January 18, 1983
    Date of Patent: October 9, 1984
    Assignee: Michigan Standard Alloys
    Inventor: Harland H. Young
  • Patent number: 4469504
    Abstract: A rapid, low temperature process for solubilizing phosphate rocks having high content of foreign matter or a low phosphorus content to obtain: (a) a slow release fertilizer of the NP type; (b) phosphoric acid of high concentration plus MAP; and (c) DAP.
    Type: Grant
    Filed: August 24, 1982
    Date of Patent: September 4, 1984
    Assignee: Petroleo Brasileiro S.A. - Petrobras
    Inventors: Hossam Abdel-Hehim, Wagner C. Coelho, Gloria M. G. Soares
  • Patent number: 4457773
    Abstract: A 0-21-0-9 Mg liquid mixed fertilizer is prepared by adding powdered magnesium hydroxide and an equal amount of water to a dilute solution of phosphoric acid in a plurality of addition steps. A dispersing powder and an emulsifying agent are then added to increase the storage life of the fluidized fertilizer. In a second example dilute sulfuric acid is added to the mixture along with citric acid.
    Type: Grant
    Filed: June 21, 1983
    Date of Patent: July 3, 1984
    Assignee: Charles W. Helzer
    Inventor: George S. Sley
  • Patent number: 4451277
    Abstract: Processes and compositions of matter are disclosed for the production of liquid fertilizers wherein wastewater from a phosphorus smelting furnace is incorporated in lqiuid fertilizer processes. The wastewater replaces water evaporated and the wastewater dissolves fertilizer salts. A serious water pollution problem is avoided when wastewater is incorporated in liquid fertilizers. The invention discloses a process for making orthophosphate suspension fertilizer wherein impure phosphoric acid is neutralized in the condensing system, water from the condensing system is bled off, and a suspending clay is added to produce orthophosphate suspension fertilizer. In this process, phosphorus sludge made at phosphorus furnaces is used to produce suspension fertilizer, and wastewater from phosphate smelting furnaces is recovered. New compositions of matter are disclosed.
    Type: Grant
    Filed: September 30, 1982
    Date of Patent: May 29, 1984
    Assignee: James C. Barber and Associates, Inc.
    Inventor: James C. Barber
  • Patent number: 4445926
    Abstract: Phosphoric acids of significantly different content of soluble impurities, especially magnesium compounds, can be blended to produce a phosphoric acid with a decreased tendency for forming detrimental solids when converted to a liquid fertilizer or on storage, or during transportation as when the acid is transported by ocean vessel or railroad tank car. The blending can be effected either before or after a concentration step or steps (e.g., evaporation to "merchant grade" or to superphosphoric acid). For example, wet process phosphoric acid produced by a dihydrate or gypsum process can be blended with a phosphoric acid produced by a hemihydrate process.
    Type: Grant
    Filed: November 5, 1981
    Date of Patent: May 1, 1984
    Assignee: Occidental Chemical Co.
    Inventors: Harold E. Mills, David L. Murdock, Richard M. Ramer, Francis M. Sale
  • Patent number: T104201
    Abstract: Process for producing diammonium phosphate (DAP) fertilizer from phosphoric and sulfuric acids, anhydrous ammonia and water in a specially designed reactor operated at high pressures to granulate diammonium phosphate at low recycle ratios and with either no, or relatively small, fossil fuel requirement drying per ton of product. By operating at elevated pressures, it is possible to force ammonia into a high temperature (250.degree. to 300.degree. F.) melt without exceeding the recovery capacity of the acid fed to the scrubber. The high pressure slurry from the reactor is forced into the bed of materials in a rotary granulator. Previously operated reactors employed pressures ranging from 0 to 10 psig pressures. This reactor operates at 40 to 80 psig. The process substantially increases production in existing DAP granulation plants and has helped reduce grade deficiencies.
    Type: Grant
    Filed: October 3, 1983
    Date of Patent: May 1, 1984
    Inventors: David G. Salladay, Frank P. Achorn
  • Patent number: T104501
    Abstract: An improved process for the production of highly concentrated (N-P.sub.2 O.sub.5) suspension fertilizers effected by the ammoniation of wet-process or other impure orthophosphoric acids in batch-type equipment. The underlying concept which goes to the gist of the instant invention involves the use of a heel of product from a previously prepared batch to provide nuclei and a suitable environment for the conversion of the metallic impurities therein into crystalline habits rather than the usual highly undesirable form of metallic impurity gel-like compounds, which gels cause extremely high viscosities, nonpourability, and complete destruction of fluidity in concentrated ammonium phosphate suspension fertilizers prepared by prior-art procedures.
    Type: Grant
    Filed: October 28, 1983
    Date of Patent: August 7, 1984
    Inventors: Thomas M. Jones, Lucian A. Kendrick, Jr.