Abstract: A method and a former for necking and thickening a tube end. The former includes a hydraulic cylinder, a pusher, a concave die, a filler block, a plurality of heating rods and a heating device. The hydraulic cylinder is connected to a disc provided with a guide sleeve. The pusher is provided on the hydraulic cylinder and passes through the guide sleeve. The concave die is provided at a side of the pusher and includes a mold cavity and a plurality of heating holes. The filler block is provided in the mold cavity. The heating rods are provided in the heating holes connected to the heating device. The filler block includes a tapered portion provided at one end of the filler block and a diameter-reduced portion. The tapered portion is threadedly connected to the diameter-reduced portion. An ejector pin is provided at one end of the diameter-reduced portion.

Abstract: An instrument panel reinforcement includes a large-diameter pipe portion, a diameter-changing pipe portion, which extends to one end side continuously and integrally from one end of the large-diameter pipe portion, and a small-diameter pipe portion, which extends to the one end side continuously and integrally from one end of the diameter-changing pipe portion. By performing a process of drawing a circular tube-shaped element tube to the one end side while reducing a diameter of the element tube by ironing more than once, the large-diameter pipe portion, the diameter-changing pipe portion, and the small-diameter pipe portion are formed integrally, thereby manufacturing the instrument panel reinforcement.

Abstract: A support may include a hollow metallic tube extending over an axis and may include two opposing ends. The tube may include a plurality of sections disposed along the axis. A first section may be disposed at an end of the tube and include a first inner diameter, a first outer diameter, and a first wall thickness. A second section may be separated from the first section via a first transition zone. The second section may include a second inner diameter, a second outer diameter, and a second wall thickness. A third section may be disposed remote from the first section and be separated from the second section via a second transition zone. The third section may have a third inner diameter, a third outer diameter, and a third wall thickness. The wall thickness, inner diameter and outer diameter may vary along the tube between the plurality of sections.

Abstract: A device 10 for drawing a tubular workpiece is provided with a drawing die 20 and a drawing plug 30. The drawing die 20 includes a first curved surface section 1C from which the workpiece 40 is detached while being reduced in diameter, a die bearing section 2B arranged radially inward of and downstream of a workpiece separation point K of the first curved surface section 1C, and a guide section 2D having a second curved surface section 2C which smoothly continues to an upstream end of the die bearing section 2B and configured to again come into contact with the workpiece 40 detached from the first curved bearing section 1C to guide the workpiece to the die bearing section 2B while reducing a diameter of the workpiece 40. The drawing plug 30 has a plug bearing section 3B shorter than a length L4 of the die bearing section 2B. The plug bearing section 3B is arranged at a position corresponding to the die bearing section 2B.

Abstract: A method of making a core metal element for a medical guidewire comprising providing a wire of nickel titanium alloy having a length that includes a proximal portion having a first diameter and a distal portion having a second diameter. Applying cold work to the distal portion and not applying cold work to the proximal portion, thereby imparting to the distal portion a third diameter that is smaller than the second diameter; and then applying a reducing process to the wire whereby the proximal portion is reduced to have a fourth diameter that is less than the first diameter.

Abstract: An electrode wire for electro-discharge machining includes a core wire including a first metal including copper and having one of phases ?, ?+??, and ??, a first alloy layer formed at a boundary region between the core wire and a second metal plated on an outer surface of the core wire due to mutual diffusion between the core wire and the second metal and having a phase ??, and a second alloy layer formed due to diffusion of the first metal to the second metal and having a phase ? and/a phase ?. A core wire material is erupted onto a surface of the electrode wire for electro-discharge machining, which includes the core wire, the first alloy layer, and the second alloy layer, along cracks appearing on the second alloy layer, so that a plurality of grains are formed on the surface of the electrode wire.

Abstract: A steel pipe drawing apparatus, which can manufacture a drawn steel pipe which is a long object with high accuracy and at high speed as well as improves dimensional accuracy of respective thick-wall portions and cutting positions of the drawn steel pipe, is realized. When a stepped drawn steel pipe is manufactured by moving a die and a plug relatively in the same direction as a steel pipe drawing direction and in an opposite direction thereto, a first hydraulic cylinder moves the die relatively in a direction corresponding to the steel pipe drawing direction, and a second hydraulic cylinder moves the plug relatively in a direction opposite to a moving direction of the die. At this time, a position detecting sensor detects a stroke position of the second hydraulic cylinder, and a computer receives positional information detected by the position detecting sensor and controls a moving velocity of the second hydraulic cylinder.

Abstract: A method for forming a tubular structural member includes the steps of cold forming a tube blank to have a longitudinally variable but circumferentially constant wall thickness (t1, t2, t3) and forming the blank into the desired structural member. Preferably, the forming step involves hydroforming.

Abstract: A method for manufacturing a one piece axle tube housing with an integral spindle includes providing a tube blank, providing the blank with a region of increased thickness, inserting a mandrel having a reduced diameter profile, passing a reducing die over the tube to conform the tube to the shape of the mandrel; and extraction of the mandrel from the tube to cause outward deformation of the tube at specific locations. A further swaging step may be used to form the final spindle structure.

Abstract: A method for manufacturing a one-piece axle tube housing with localized sections of increased wall thickness includes providing a tube blank, inserting a mandrel having a reduced diameter profile, passing the tube through an extrusion die to conform the tube to the shape of the mandrel; and extraction of the mandrel from the tube to cause outward deformation of the tube at specific locations. A further reducing step may be used to form the final desired profile, including reduced inner and outer diameters along sections of the axle tube housing.

Abstract: A method for draw forming a desired contour to the outer diameter of a tubular work piece provides that the selected work piece have a wall thickness uniform throughout its length. The outer diameter of selected work piece is reduced along essentially only a part of the starting metal blank by drawing the metal blank only partly through a die or only partly through each one of a succession of dies. The resulting drawn reduced diameter will have essentially the same wall thickness as the starting blank. If a thinner wall thickness is desired on the reduced outside diameter, an internal mandrel can be inserted in the starting tube, which will work with the draw die to decrease the resulting wall thickness of the drawn tube to an amount less than the starting tube. The workpiece recovered after the drawing method is useful for producing an automotive fuel tank filler tube or an automotive instrument panel support beam.

Abstract: The invention concerns a Moineau type gear pump stator (1), comprising a stator cavity with global axial extension inside an elongated body, characterised in that the stator cavity is defined by a rigid-walled metal tubular element (3) having internall the shape and dimensions of the stator cavity such that, when it is assembled with a rotor, a positive clearance with the rotor is obtained.

Abstract: A method and apparatus for draw forming, from a tubular workpiece, a tube or hollow shaft having a variable wall thickness, using a reducing die without an internal mandrel. A tension force is applied to the workpiece at one axial side of the die and a compression force is applied at the opposite axial side of the die. Changing the relative magnitudes of the tensile and compressive forces produces corresponding changes in the wall thickness as the workpiece passes through the die.

Abstract: A method for draw forming a desired contour to the outer diameter of a tubular workpiece provides that the selected workpiece have a wall thickness uniform throughout its length or a combination of uniform thicknesses at end portions with a mid portion of a tapering wall thickness. The outer diameter of selected workpiece is reduced along essentially only a part of the starting tubular metal blank by drawing the metal blank only partly through a contoured die or only partly through each one of a succession of contoured dies.

Abstract: The subject matter of the present invention relates to perforating gun carriers and their methods of manufacture. In one embodiment of the present invention, high strength, uniform wall thickness carriers are manufactured through use of the electric resistance weld process.

Abstract: An apparatus and method for manufacturing small diameter ultrasonic probes capable of vibrating in a transverse mode that can be used in ultrasonic tissue ablation. The apparatus includes a die, a style puller which is used to engage a functional end of the medical device, and a die room puller which is used to draw the medical device through the die. The die includes a bell-shaped lead-in on a front side of the die and a bell-shaped lead-in on a back side of the die allowing for reversal of the direction of the draw. The method of manufacturing includes heat treating a large diameter medical device, drawing the large diameter device through a die and reversing the draw of the medical device through the die to provide a medical device having a varying diameter along a length of the device. The method is repeated until a final diameter is reached.

Abstract: A method of manufacturing a thick walled Moineau-style stator entails drawing a thick walled tube through rotatable internal and external dies to form a helical outer profile including crests and through on the tube. The tube initially has one end with a diameter smaller than the others, with the smaller diameter end being inserted between the inner and outer dies, where it is seized and drawn through the dies.

Abstract: A golf club 20 includes a shaft 22 having a club head 32 secured to a tip end section 24 thereof and a grip 34 secured to a butt end section 26 thereof. A central section 28 of the shaft 22 is formed with a plurality of segments 44 which are of successively smaller diameters between the butt end section 26 and the tip end section 24. The wall of the tip end section 24 has portions which are of a prescribed thickness. The wall of the butt end section 26 has portions which are of a thickness less than the prescribed thickness. The wall of the central section 28 has portions which are of a thickness less than the thickness of the portion of the wall of the butt end section 26.

Abstract: The method resides in profiling a part of a cylindrical pipe by drawing it through a moulding device, and reducing the pipe over its entire length for the diameter of the cylindrical part of the pipe to be substantially equal to the diameter of the circumscribed circle of its profiled part.The apparatus for performing the method comprises a drawing bench supporting a drawing die (2) accommodated in a housing (1) and a drawing carriage. Cams (6) are situated in front of the drawing die (2) at both sides of the path of the travel of a pipe (5) being manufactured, their one ends carrying deforming rollers (7) and their other ends carrying forked levers (8) cooperating with the drawing carriage through a tie (11) with slots (10) receiving therein lock pins (9) adapted to engage the forked levers (8). The apparatus further includes a pivoted lever (29) with a bearing roller (31), mounted on the housing (1).

Abstract: A die-drawing and/or extrusion device is described for producing uniform and tapered metal and composite tubes from flatstock and for reducing the size of solid stock and formed tubes therefrom, and lamination of compatable materials in one operation. The die comprises opposed die elements having curved helical tracks or grooves which follow a central orifice through which the flatstock, solid stock, tubes, etc., are pulled and/or pushed. Wedge-shaped shaping and alignment elements are positioned in the helical tracks in contact with the dies to align the feedstock with the die orifice, and to prevent the metal sheet or tube, rod, etc., from being drawn in between the tangential surfaces of the dies. The extent of product taper is determined by the pull rate applied to the feedstock in conjunction with the rotational rate of the dies, which can be varied continuously.

Abstract: A roller is characterized by an inexpensive and disposable construction for use in transporting and applying developer material in a developer system of a xerographic copier machine, and a method of fabricating such rollers. The rollers have an outside electrically-conductive surface for transporting and applying developer material and are constructed of a tubular fiber core, preferably spirally-wound and laminated paper plies, with an outside surface ply of aluminum foil spirally-wound on and laminated to the fiber core. At least those rollers which are utilized as applying rollers have spaced-apart grooves formed in the outside surface of the roller and formed therein without tearing or cracking the thin aluminum surface ply.

Abstract: A method of cold drawing seamless metal tubes each having an upset portion on each end. A draw bench used for carrying out the method of this invention comprises a die control device, a plug control device including a plug having large and small diameter bearing portions and a draw unit. The die control device and the plug control device are movable with each other for changing a cross sectional reducing area between the reducing die and the plug. The method is characterized in that the cross sectional reducing area between the reducing die and the plug is preferably changed in accordance with the desired forms of a mother tube to be drawn by longitudinally transferring the reducing die and the plug and fixing them at the selected positions.

Abstract: An improved telescoping torque transmitting connection and a method for making tubes used in the formation of this connection are disclosed. The tubes are formed with inwardly extending lobes and the lobes are formed so that the wall thickness of the tube in their vicinity is at least as great as it is in the remainder of the tube, whereby the strength of the tube is not reduced by formation of the lobes. The lobes are formed with substantially flat flanks for interaction with the lobes of the mating tube, whereby the contact between the two tubes is made at a plurality of planar surfaces rather than along a plurality of lines so that the end loading developed when the tubes are telescoped with respect to one another under load is not excessive.

Abstract: A method for producing tubing of variable wall thickness, and particularly for producing double-butted tubing, wherein the wall thickness or gage at the ends of the tube is greater than that in the intermediate portion of the tube. This is accomplished by threading the tube over a mandrel, usually having a removable plug at one end thereof, until a portion of the plug passes through a necked-down end of the tube, pushing the tube and the mandrel through a die, and thereafter pulling the removable plug and the tube from the mandrel while causing the outer periphery of the tube to pass through a die.

Abstract: A draw bench for cold drawing seamless middle tubes having upset portions on both ends. The draw bench includes a die control device, a plug control device including a plug having large and small diameter bearing portions and a draw unit. The die control device and the plug control device and the plug control device are moveable with respect to each other for changing the cross-sectional reducing area between the reducing die and the plug.

Abstract: A method of forming a rotor for a vane-type rotary pump. The rotor is generally cylindrical with a plurality of vane slots. A tubular member having generally flat sections separated one from the other by corner portions is formed into the rotor by forming the flat sections into slots by deforming the tubular member. The slots are thereafter formed into the vane slots with a die and the corner portions are formed into the outer peripheral surface of the rotor, also using a die.

Abstract: A method of producing a stepped tube, the method including the steps of preparing a straight mother tube with a stepped wall portion of a smaller inside diameter on the inner periphery thereof at a predetermined position in the longitudinal direction of the tube between opposite straight portions of a larger inside diameter; inserting the mother tube in a clearance a split die having a die cavity between bearing portions provided at opposite ends thereof and separable into first and second halves in the longitudinal direction at a median point of the die cavity and a plug member extensible through the die cavity; gripping a mouth portion of the mother tube by a carriage while positioning the plug member at one of the die bearing portions on the side of the carriage; moving the carriage in the longitudinal direction of the tube until the stepped wall portion on the inner periphery of the mother tube aligns with the die cavity, thereby expanding and stretching one of the straight portions; next moving the plug

Abstract: A novel metal tube corrugating die comprises a hollow die body with a plurality of die teeth in an internal cavity. The die teeth are flat with a curved edge extending diagonally into the die cavity providing a die corrugating tooth surface extending inward along a curved line. The die teeth are spaced uniformly around the interior of the die body. The die teeth are positioned somewhat on a helical line and are each tilted away from the other so that the planes of the individual teeth intersect substantially on the longitudinal axis of the die at a point foreward of a plane normal to the die body and passing through all of the die teeth. A mathematical equation expresses the optimum clearance between the die teeth. When a thin-walled, hollow tubing is inserted in the die, held against rotation, and the die body rotated relative to the tubing, the die teeth corrugate the tubing.

Abstract: A finned tube for a heat exchanger has an inner surface in which is provided raised portions which are in rows and extend in the longitudinal direction of the tube. The raised portions are arranged, within each row, at irregular intervals and each raised portion may either increase or decrease toward a radially inward tip. The raised portions may have a cross-section which is substantially triangular or trapezoidal or in the shape of a parallelogram and the lateral surfaces of the raised portions, together with the internal surfaces of the tube are roughened during drawing.In a process of making such a tube, an unhardened tube having a plurality of circumferentially disposed longitudinally extending fins is drawn through a die so as to subject the tube to a cross-sectional decrease of at least 50% to thereby fragment the fins to provide gaps between remaining raised portions of the fins.A drawing die for used in the process has an entry angle .alpha..gtoreq. 40.degree..

Abstract: A cable comprised of coated conductors, wound together and compacted, has an insulating strip interposed between the two layers in which the conductors are disposed, to ensure good insulation therebetween. Apparatus for producing the cable includes a stranding machine, with which a hollow mandrel is used for the purpose of introducing the insulating strip between the layers of conductors, and a method for producing the cable is also provided.

Abstract: A finned tube for a heat exchanger has an inner surface in which is provided raised portions which are in rows and extend in the longitudinal direction of the tube. The raised portions are arranged, within each row, at irregular intervals and each raised portion may either increase or decrease toward a radially inward tip. The raised portions may have a cross-section which is substantially triangular or trapezoidal or in the shape of a parallelogram and lateral surfaces of the raised portions, together with the internal surfaces of the tube are roughened during drawing. In a process of making such a tube, an unhardened tube having a plurality of circumferentially disposed longitudinally extending fins is drawn through a die so as to subject the tube to a cross-sectional decrease of at least 50% to thereby fragment the fins to provide gaps between remaining raised portions of the fins. A drawing die for use in the process has an entry angle .alpha..gtoreq.40.degree..

Abstract: A hollow, tubular blank is provided with annular, radially inwardly and/or outwardly extending protrusions by means of rolling or upsetting. These protrusions are provided with gearing teeth by means of an annular drawing die and a plug, one of these or both being provided with a gearing-forming profile.

Abstract: Multiple gauge metal strip is prepared by a process which comprises first shaving said strip by a process comprising drawing said strip through a shaving apparatus adjusted to achieve maximum stock removal in relation to the yield strength of said strip whereby said yield strength is not exceeded whereby surface reduction is confined to an area comprising 5 to 50% of total surface area and volume reduction ranges from 10 to 60% of initial strip cross sectional area, and drawing the strip through a die which defines the desired final cross sectional configuration to produce a reduction of said strip to final dimension, wherein said drawing is performed without direct surface-to-surface contact between said strip and said die.