Distinct Temperature Modifications At Distinct Locations Of Workpiece Patents (Class 72/342.6)
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Patent number: 11738417Abstract: A suspension strut fork that has an upper portion which is constructed in an integral, materially uniform manner in the form of a suspension strut receiving member. Members and fork arms protrude therefrom in an integral, materially uniform manner. A gap is provided between the members. Via this gap, the members can be moved toward each other so that a resilient and/or damper element which is arranged in the suspension strut receiving member is securely clamped.Type: GrantFiled: January 25, 2021Date of Patent: August 29, 2023Assignee: BENTELER AUTOMOBILTECHNIK GMBHInventors: Frode Paulsen, Stephan Meyer
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Patent number: 11135632Abstract: In certain embodiments described herein, a heated line forming system includes a heating coil system configured to produce a heated line on a surface of a metal part. The heated line forming system also includes an air knife cooling system configured to maintain a dry area for the heated line, and to direct a coolant (e.g., cooling water, liquified gases such as liquid argon, solidified gases such as carbon dioxide snow, and so forth) around the heated line via a spray mechanism such that the coolant does not flow or splash into the heated line on the metal part. In certain embodiments, the heated line forming system includes multiple induction coils arranged along a line and spaced a short distance apart, but which, when operated simultaneously together, form a heated line on a surface of a metal part.Type: GrantFiled: September 24, 2018Date of Patent: October 5, 2021Assignee: ILLINOIS TOOL WORKS INC.Inventors: Jerald Edward Jones, Valerie Lisa Rhoades, Adam N. Cuneo
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Patent number: 10478880Abstract: The invention relates to a method for induction bend forming a compression-resistant pipe (I) having a large wall thickness and a large diameter. According to said method, in an initial phase t1, an initial tangent (3) of the pipe (I) is heat-treated by pushing the initial tangent (3) through the inductor (20) without the intervention of the bending lock (31). At the end of the initial tangent (3) the advance of the pipe is stopped at a time t2, and the inductor (20) is moved along the pipe (I) counter to the advance direction while the bending lock (31) is closed on the pipe (I). In order to induce the bending process in a phase t3, the movement speed of the inductor (20) is reduced to zero and the latter is moved to its bending position. At the same time, the advance of the pipe (I) is started. In a phase t4, a pipe bend (4) is produced at a constant process advance speed of the pipe (I).Type: GrantFiled: April 21, 2016Date of Patent: November 19, 2019Assignee: AWS SCHAEFER TECHNOLOGIE GMBHInventor: August Wilhelm Schaefer
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Patent number: 10048013Abstract: A plate heat exchanger may include a cover plate, a base plate and heat exchanger plates, the heat exchanger plates arranged as a stack oriented between the cover plate and the base plate. The base plate may overlap an edge of the adjacent heat exchanger plate, the base plate having an edge which is arranged in the direction of the heat exchanger plate stack. The edge of the base plate may follow at least in part a contour of the heat exchanger plate stack. The edge of the base plate may be formed at least in part by a projection. The projection may be integrally formed with the base plate and may be bent along folding lines.Type: GrantFiled: July 26, 2012Date of Patent: August 14, 2018Assignee: Mahle International GmbHInventors: Andreas Gruener, Clemens Schupp
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Patent number: 8919171Abstract: A method for three-dimensionally bending a workpiece comprises feeding the workpiece by a feeding unit provided at an upstream side of the workpiece, supporting the workpiece by a supporting unit at a downstream side of the feeding unit, processing the workpiece by clamping the workpiece with a three-dimensionally movable unit that is provided downstream of the supporting unit, heating a local part of the workpiece in a temperature range which allows quenching to be performed, applying a bending moment to the heated local part of the workpiece by the three-dimensionally movable unit in association with the supporting position and/or the moving speed of the workpiece after the heating step, and rapidly quenching the heated portion. Even when a high-strength workpiece is bent, it is possible to effectively obtain a product having excellent shape fixability and uniform hardness distribution at low costs for wide application for bending sophisticated automobile parts.Type: GrantFiled: March 5, 2010Date of Patent: December 30, 2014Assignees: Nippon Steel & Sumitomo Metal Corporation, Nippon Steel & Sumikin Pipe Co., Ltd.Inventors: Atsushi Tomizawa, Fumihiko Kikuchi, Shinjiro Kuwayama
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Patent number: 8863565Abstract: A three-dimensionally bending machine comprises a supporting unit to support a workpiece and a feeding unit to feed the workpiece from an upstream side of the workpiece. A heating and cooling unit, provided around the outer circumference of a portion of the workpiece downstream of said supporting unit heats the portion of workpiece in a temperature range for plastic deformation and quenches and rapidly cools the deformed workpiece. A three-dimensionally movable unit, provided downstream of said heating and cooling unit, supports the metal material and controls the supporting position and/or the moving speed of the metal material to apply the bending moment in association with a feed amount, a heating amount, and a cooling amount of the workpiece. Even when a high-strength workpiece is bent, a workpiece having excellent shape fixability and uniform hardness distribution can be made, especially for application to sophisticated automobile parts.Type: GrantFiled: March 5, 2010Date of Patent: October 21, 2014Assignees: Nippon Steel & Sumitomo Metal Corporation, Sumitomo Pipe & Tube Co., Ltd.Inventors: Atsushi Tomizawa, Fumihiko Kikuchi, Shinjiro Kuwayama
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Patent number: 8833127Abstract: A lightweight hollow member having a high strength such as at least 780 MPa, a complicated shape which can be applied to automotive parts, a high stiffness, and excellent impact properties, and a manufacturing apparatus and method which can form the hollow member by simple steps and which use relatively small and inexpensive forming equipment are provided. The manufacturing apparatus 10 has a feed unit 11 which feeds a hollow steel material being worked 20 having a closed transverse cross-sectional shape in its lengthwise direction, a support unit 12 which supports the material being worked 20 while it is being fed at a first position A, a heating unit 13 which heats the material being worked 20 at a second position B, a transverse cross-sectional shape modifying unit 14 which carries out working to modify the transverse cross-sectional shape of the material being worked 20 at a third position C, and a cooling unit 15 which cools the material being worked 20 at a fourth position D.Type: GrantFiled: July 12, 2011Date of Patent: September 16, 2014Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Atsushi Tomizawa, Hiroaki Kubota
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Patent number: 8776568Abstract: A bent member having a bent portion with an extremely small bend radius is manufactured by supporting a rectangular tube by a first support means disposed at a first position A while performing relative feeding of the rectangular tube in its lengthwise direction, locally heating the rectangular tube by a heating means disposed at a second position B, cooling the rectangular tube by a cooling means disposed at a third position C, and at the time of working, applying a shear force to the heated portion of the rectangular tube with a shear force applying means 14 disposed in a downstream region D by moving the device 14 two-dimensionally or three-dimensionally simultaneously in the feed direction of the rectangular tube and in a direction generally parallel to a transverse cross section in the lengthwise direction of the rectangular tube which was heated by the heating means.Type: GrantFiled: February 24, 2012Date of Patent: July 15, 2014Assignees: Nippon Steel & Sumitomo Metal Corporation, Sumitomo Pipe & Tube Co., Ltd.Inventors: Atsushi Tomizawa, Hiroaki Kubota, Shinjiro Kuwayama, Saburo Inoue
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Publication number: 20140123722Abstract: An electrically heating device is provided with a pair of clamp units serving as electrodes for energization and applying tension to a workpiece to be heated clamped between the clamp units by moving the clamp units in the direction in which the clamp units separate from each other during energization heating. The clamp units each include a facing surface inclined with respect to the moving direction of the clamp units and form, by the facing surface, a preform including an inclined surface inclined with respect to the plane direction of the workpiece in a clamping portion clamped between the clamp units in the workpiece.Type: ApplicationFiled: July 19, 2011Publication date: May 8, 2014Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Isao Nojiri, Shinji Ishii
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Patent number: 8671729Abstract: A method for stamping a desired shape from a sheet blank includes providing the sheet blank. The method also includes locally cooling the sheet blank with a stream of fluid in a predetermined area of high stress concentration to be experienced during forming of the sheet blank into a desired shape. The method additionally includes forming the metal sheet blank into the desired shape in a stamping press with a punch. A system employing the method for forming a sheet blank is also disclosed.Type: GrantFiled: July 1, 2010Date of Patent: March 18, 2014Assignee: GM Global Technology Operations LLCInventors: Ravi Verma, Jon T. Carter, Paul E. Krajewski
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Publication number: 20130312478Abstract: Provided is a method of manufacturing a hot pressed product with which a heating coil of the induction heating device is moved in a feeding direction of the metal strip and in a direction opposite to the feeding direction of the metal strip so as to reduce variation in a feed velocity of the metal strip relative to the heating coil of the induction heating device.Type: ApplicationFiled: May 8, 2013Publication date: November 28, 2013Applicant: TOPRE CORPORATIONInventor: MASANORI KOBAYASHI
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Publication number: 20130298629Abstract: A method of forming a product via induction heating and forming of the product includes providing an induction heating coil for induction heating of a component and providing a die forming shell for supporting the component and for defining the final shape of a formed product formed from the component. The die forming shell includes a metallic material. A support structure is provided for supporting the die forming shell during the induction heating of the component. The support structure includes a metallic material. The support structure includes insulating portions to limit or substantially preclude inducement of electrical current through the support structure during the induction heating process. The component is inductively heated along its length while the component is in the die forming shell. The component is at least one of (a) heated before the formed product is formed and (b) heated while the formed product is formed.Type: ApplicationFiled: July 8, 2013Publication date: November 14, 2013Inventor: William C. Dykstra
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Patent number: 8567225Abstract: A bent member having excellent dimensional accuracy is manufactured by stably forming a high temperature portion uniformly in the circumferential direction of a steel tube and in a narrow region in the axial direction of the steel. The bent member is manufactured by supporting a steel tube at a first position while feeding it, performing induction heating of the steel tube at a second position with an induction heating coil, cooling the steel tube at a third position to form a high temperature portion which moves in the axial direction of the steel tube, and three-dimensionally varying the position of a gripping mechanism for the steel tube in a region to apply a bending moment to the high temperature portion.Type: GrantFiled: July 6, 2012Date of Patent: October 29, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Nobuhiro Okada, Atsushi Tomizawa, Naoaki Shimada
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Patent number: 8555507Abstract: As to the method for fabricating a member of a vehicle, after a member for the vehicle having high-rigidity of martensite organization is fabricated by a hot stamping forming, the martensite organization is transformed to a ferrite having a low-rigidity partially and improved toughness or to a metal organization heat treated by tempering process through induction heating or secondary heat treatment using laser beam of conduction area, and thereby collision absorption performance is improved by stabilizing the absorption directivity of the collision energy without additional reinforcement.Type: GrantFiled: July 27, 2009Date of Patent: October 15, 2013Assignees: Sungwoo Hitech Co., Ltd., Pusan National University Industry-University Cooperation FoundationInventors: Mun Yong Lee, Byung-Hun Jung, Chung-Yun Kang, Tae-Il Kim
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Patent number: 8555691Abstract: A metal plate material hot molding apparatus is provided for press molding a heated metal plate material. The apparatus may include supply piping for a cooling medium in a mold, and ejection holes penetrating from a molding surface of the mold to the supply piping. The exemplary apparatus may also include discharge piping for the cooling medium situated in the mold, and discharge holes penetrating from the molding surface of the mold to the discharge piping, and cooling piping. Molding procedure can be performed while the cooling medium is ejected from the ejection holes to a gap between the metal plate material and the mold.Type: GrantFiled: May 24, 2011Date of Patent: October 15, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventors: Yasushi Kurisu, Yoshiaki Shia, Kazuto Yamamura, Yuuichi Ishimori, Hiroyuki Mitake, Tetsuo Shima, Hiroshi Fukuchi, Norimasa Yamasaki
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Patent number: 8528380Abstract: A bending apparatus which manufactures a bent metal member with high productivity and excellent dimensional has a first support mechanism, which supports a steel tube while feeding it, a heating mechanism, which heats all or a portion of the steel tube, a cooling mechanism, which forms a high temperature portion in part of the steel tube by cooling a portion of the heater steel tube, a second support mechanism, which imparts a bending moment to the high temperature portion and bends the steel tube to a desired shape by moving two-dimensionally or three-dimensionally while supporting at least a portion of the steel tube, and a deformation preventing mechanism, which prevents deformation of the steel tube. At least one of the second support mechanism and the deformation preventing mechanism has a chuck which has a tubular member with a circular, polygonal, or special transverse cross section for gripping the steel tube.Type: GrantFiled: November 21, 2011Date of Patent: September 10, 2013Assignees: Sumitomo Pipe & Tube Co., Ltd., Nippon Steel & Sumitomo Metal CorporationInventors: Shinjiro Kuwayama, Atsushi Tomizawa, Saburo Inoue
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Patent number: 8511135Abstract: A bending apparatus for manufacturing a bent member from a steel pipe with high dimensional accuracy and high productivity can be installed in a small space with good maintainability. The apparatus has a feed mechanism for feeding a steel pipe in its lengthwise direction, a first support mechanism for supporting the steel pipe while feeding it, a heating mechanism for heating a part or all of the steel pipe being fed, a cooling mechanism for cooling the portion of the heated steel pipe being fed, a second support mechanism for imparting a bending moment to the heated portion of the steel pipe to bend the steel pipe into a desired shape by moving two-dimensionally or three-dimensionally while supporting the fed steel pipe in at least one location, and a deformation preventing mechanism for preventing deformation of the steel pipe. The feed mechanism is a vertically articulated robot having seven axes.Type: GrantFiled: November 21, 2011Date of Patent: August 20, 2013Assignees: Nippon Steel & Sumitomo Metal Corporation, Sumitomo Pipe & Tube Co., Ltd.Inventors: Shinjiro Kuwayama, Atsushi Tomizawa, Saburo Inoue
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Patent number: 8424356Abstract: A deep drawing apparatus is provided in which a sheet material is subjected to optimal heating and cooling, whereby the limiting draw ratio is increased and a product can be worked more deeply, and uniformity of the sheet thickness of the product can be controlled. This apparatus includes: a punch 2 for subjecting a sheet material 9 to deep drawing; a die 3, used along with the punch, for forming the sheet material and subject the same to deep drawing; an anti-wrinkling component 4 for preventing wrinkling around the periphery of the forming portion in the sheet material; an induction heating coil 5 for directly heating the sheet material at a portion supported by the anti-wrinkling component; a heating controller 6 for controlling the amount of heating of the sheet material by the induction heating coil; and cooling means 21 to 23 for cooling the sheet material at the portion formed by the punch.Type: GrantFiled: January 10, 2008Date of Patent: April 23, 2013Assignee: Nagaoka University of TechnologyInventors: Ikuo Tanabe, Hiroyuki Sugai
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Publication number: 20130059167Abstract: A bent member having a bent portion with an extremely small bend radius is manufactured by supporting a rectangular tube by a first support means disposed at a first position A while performing relative feeding of the rectangular tube in its lengthwise direction, locally heating the rectangular tube by a heating means disposed at a second position B, cooling the rectangular tube by a cooling means disposed at a third position C, and at the time of working, applying a shear force to the heated portion of the rectangular tube with a shear force applying means 14 disposed in a downstream region D by moving the device 14 two-dimensionally or three-dimensionally simultaneously in the feed direction of the rectangular tube and in a direction generally parallel to a transverse cross section in the lengthwise direction of the rectangular tube which was heated by the heating means.Type: ApplicationFiled: February 24, 2012Publication date: March 7, 2013Applicants: Sumitomo Pipe & Tube Co., Ltd., Sumitomo Metal Industries, Ltd.Inventors: Atsushi Tomizawa, Hiroaki Kubota, Shinjiro Kuwayama, Saburo Inoue
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Patent number: 8336359Abstract: A method for selectively forming at least one region of a gasket sheet metal layer made of a spring steel, wherein, for the purposes of facilitating the forming process, the region of the sheet metal layer that is to be formed is heated up inductively for reducing the hardness thereof and the electromagnetic alternating field serving for the inductive heating process is concentrated onto the region that is to be formed, wherein the application time of the electromagnetic alternating field on each part of said region of the sheet metal layer that is to be formed amounts to at most approximately 2 seconds.Type: GrantFiled: March 10, 2009Date of Patent: December 25, 2012Assignee: ElringKlinger AGInventor: Ulrich Werz
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Publication number: 20120291510Abstract: Disclosed are a hot press forming method and a product formed using the hot press forming method, able to process a plated steel blank under appropriate heat treatment conditions to prevent the volatilization of a plated layer and the formation of oxidized scale, and which divisionally heats the plated steel blank in a secondary heating process to provide different strengths and physical properties to the product. The hot press forming method includes primarily and entirely heating the plated steel material to a predetermined temperature and maintaining the plated steel material at the predetermined temperature, secondarily and rapidly heating at least one portion of the plated steel material after the high temperature maintenance of the plated steel material, and performing a hot press forming and cooling process on the secondarily heated plated steel material.Type: ApplicationFiled: December 28, 2010Publication date: November 22, 2012Applicant: POSCOInventors: Hong-Gee Kim, Yeol-Rae Cho, Jo-Kwan Jin, Han-Gu Cho
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Patent number: 8291740Abstract: A hot forming die according to an exemplary embodiment can be provided for a press forming apparatus which can press-forms a heated metal plate (e.g., a work material) and may cool the work material by ejecting a cooling medium onto the work material. The hot forming die can have a main supply path through which the cooling medium passes, a plurality of branch supply paths branching off the main supply path, injection ports for ejecting the cooling medium to the outside of the die, and nozzle members fixed on the ejection port side of the branch supply paths to restrict the passage amount of the cooling medium by using passage holes for allowing the cooling medium to pass there through. In a hot press forming method according to an exemplary embodiment, the cooling medium in the die can be held on standby after being pressurized to a degree at which the cooling medium is not ejected.Type: GrantFiled: March 1, 2007Date of Patent: October 23, 2012Assignee: Nippon Steel CorporationInventors: Yuuichi Ishimori, Tetsuo Shima
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Patent number: 8272245Abstract: When shaping a metal blank (P), the blank (P) is heated to a predetermined temperature, is then cooled using a cooling device (10), and is subsequently placed in a press and is shaped. According to the invention, at least one plate surface, and particularly both plate surfaces, of the blank (P) is/are brought in direct contact with a cooling element (16, 19) in the cooling device (10), and the blank is clamped especially between said cooling elements (16, 19). A corresponding cooling device for a metal blank (P) comprises a first cooling element (16) and a second cooling element (19) which are adjustable relative to each other and between which the blank (P) can be clamped.Type: GrantFiled: February 26, 2008Date of Patent: September 25, 2012Assignee: Schuler SMG GmbH & Co. KGInventors: Ulrich Salamon, Jens Aspacher
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Publication number: 20120085138Abstract: A bending apparatus which manufactures a bent metal member with high productivity and excellent dimensional has a first support mechanism, which supports a steel tube while feeding it, a heating mechanism, which heats all or a portion of the steel tube, a cooling mechanism, which forms a high temperature portion in part of the steel tube by cooling a portion of the heater steel tube, a second support mechanism, which imparts a bending moment to the high temperature portion and bends the steel tube to a desired shape by moving two-dimensionally or three-dimensionally while supporting at least a portion of the steel tube, and a deformation preventing mechanism, which prevents deformation of the steel tube. At least one of the second support mechanism and the deformation preventing mechanism has a chuck which has a tubular member with a circular, polygonal, or special transverse cross section for gripping the steel tube.Type: ApplicationFiled: November 21, 2011Publication date: April 12, 2012Applicants: SUMITOMO PIPE & TUBE CO., LTD., SUMITOMO METAL INDUSTRIES, LTD.Inventors: Shinjiro KUWAYAMA, Atsushi TOMIZAWA, Saburo INOUE
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Publication number: 20120079866Abstract: A bending apparatus for manufacturing a bent member from a steel pipe with high dimensional accuracy and high productivity can be installed in a small space with good maintainability. The apparatus has a feed mechanism for feeding a steel pipe in its lengthwise direction, a first support mechanism for supporting the steel pipe while feeding it, a heating mechanism for heating a part or all of the steel pipe being fed, a cooling mechanism for cooling the portion of the heated steel pipe being fed, a second support mechanism for imparting a bending moment to the heated portion of the steel pipe to bend the steel pipe into a desired shape by moving two-dimensionally or three-dimensionally while supporting the fed steel pipe in at least one location, and a deformation preventing mechanism for preventing deformation of the steel pipe. The feed mechanism is a vertically articulated robot having seven axes.Type: ApplicationFiled: November 21, 2011Publication date: April 5, 2012Applicants: SUMITOMO PIPE & TUBE CO., LTD., SUMITOMO METAL INDUSTRIES, LTD.Inventors: Shinjiro KUWAYAMA, Atsushi TOMIZAWA, Saburo INOUE
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Publication number: 20120023748Abstract: In a method of making a shaped metal part for a motor vehicle component, a blank is made from a steel alloy containing, in weight percent: carbon (C) 0.18% to 0.3%, silicon (Si) 0.1% to 0.7%, manganese (Mn) 1.0% to 2.5%, phosphorus (P) maximal 0.025%, chromium (Cr) 0.1 to 0.8%, molybdenum (Mo) 0.1 to 0.5%, sulfur (S) maximal 0.01%, titanium (Ti) 0.02% to 0.05%, boron (B) 0.002% to 0.005%, aluminum (Al) 0.01% to 0.06%, balance iron and impurities resulting from smelting, The blank is heated to a temperature between 900° C. and 950° C., and formed in a press tool into a formed part which is quenched and tempered while still being in the press tool. At least one region of the formed part is then annealed to become soft by a heating operation within a time interval of less than 30 seconds to thereby provide the region with higher ductility.Type: ApplicationFiled: January 14, 2011Publication date: February 2, 2012Applicant: Benteler Automobiltechnik GmbHInventors: MARTIN POHL, Otto Buschsieweke, Stefan Adelbert
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Patent number: 8056383Abstract: A steel part with regions of different ductility is made by first loading the part onto a heatable rack and then heating the rack with the part on it in a furnace to a temperature above the AC3 point of the part. The part is then removed from the rack and loaded while still above the AC3 point into a press where it is shaped and hardened. In the press the part is engaged by tools that deform it and that cool it quickly to well below the AC3 point. Finally, before the rack has cooled substantially, the shaped and hardened part is taken out of the press and placed on the rack with predetermined regions of the part in heat-conducting engagement with the rack such that the ductility of the predetermined regions is increased by transfer of the residual heat from the rack to the predetermined regions.Type: GrantFiled: April 22, 2009Date of Patent: November 15, 2011Assignee: Benteler Automobiltechnik GmbHInventor: Christian Handing
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Patent number: 7938949Abstract: The invention relates to a method for producing a hardened profiled structural part from a hardenable steel alloy with cathodic corrosion protection. The method includes applying a coating to a sheet made of a hardenable steel alloy, wherein the coating comprises zinc, and the coating further comprises one or several elements with affinity to oxygen in a total amount of 0.1 weight-% to 15 weight-% in relation to the total coating. After applying the coating, the coated sheet steel is roller-profiled in a profiling device, so that the sheet tape is formed into a roller-formed profiled strand. Thereafter, the coated sheet steel is brought, at least in parts and with the admission of atmospheric oxygen, to a temperature required for hardening and is heated to a structural change required for hardening. A skin made of an oxide of the element(s) with affinity to oxygen is formed on the surface of the coating.Type: GrantFiled: November 1, 2010Date of Patent: May 10, 2011Assignee: voestalpine Stahl GmbHInventors: Werner Brandstatter, Herbert Eibensteiner, Martin Fleischanderl, Josef Faderl, Gerald Landl, Anna Elisabeth Raab, Siegfried Kolnberger
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Patent number: 7832242Abstract: The invention relates to a method for producing a hardened profiled structural part from a hardenable steel alloy with cathodic corrosion protection. The method includes applying a coating to a sheet made of a hardenable steel alloy, wherein the coating comprises zinc, and the coating further comprises one or several elements with affinity to oxygen in a total amount of 0.1 weight-% to 15 weight-% in relation to the total coating. After applying the coating, the coated sheet steel is roller-profiled in a profiling device. Thereafter, the coated sheet steel is heated to a structural change required for hardening. A skin made of an oxide of the element(s) with affinity to oxygen is formed on the surface of the coating. After sufficient heating the sheet is cooled, wherein the rate of cooling is set in such a way that hardening of the sheet alloy is achieved.Type: GrantFiled: June 9, 2004Date of Patent: November 16, 2010Assignee: voestalpine Stahl GmbHInventors: Werner Brandstätter, Herbert Eibensteiner, Martin Fleischanderl, Josef Faderl, Gerald Landl, Anna Elisabeth Raab, Siegfried Kolnberger
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Publication number: 20100088882Abstract: A method and apparatus for three-dimensionally bending a metal material are provided. A product intermittently having a bent portion which curves three-dimensionally and a quenched portion is manufactured by a bending method which performs bending downstream of a support means while feeding a metal material which is supported by the support means from an upstream side towards a downstream side.Type: ApplicationFiled: October 2, 2009Publication date: April 15, 2010Inventors: Atsushi TOMIZAWA, Naoki SHIMADA, Fumihiko KIKUCHI, Shinjiro KUWAYAMA
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Publication number: 20100064759Abstract: In a method for press-hardening a metallic formed structure made of a hardenable steel sheet, the steel sheet is heated above a transition temperature Ac3 and then placed in a cooled press having a forming tool with at least one uncooled contour section for forming a region of reduced hardness. Marginal regions of the steel sheet are clamped with a sheet holder arrangement which has an inner sheet holder and an outer sheet holder. The inner sheet holder is hereby located closer to the forming tool than the outer sheet holder. The sheet holder arrangement is configured to slow down flow of the marginal regions into the forming tool. After closing the press tool, the steel sheet is formed in a first forming phase by holding the marginal region with the outer sheet holder and in a subsequent forming phase by holding the marginal region with the inner sheet holder.Type: ApplicationFiled: September 17, 2009Publication date: March 18, 2010Applicants: Benteler Automobiltechnik GmbH, Aisin Takaoka Co., Ltd.Inventors: KIYOHITO KONDO, Friedrich Bohner, Martin Pohl, Robert Stockter
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Patent number: 7607332Abstract: An apparatus for removing a dent in finished sheet metal heats a steel panel by applying a high frequency induced current thereto and simultaneously cools a clear coat by spraying a coolant to a surface of the sheet metal and a cooling pipe, wherein the finished sheet metal is composed of at least the ferromagnetic steel panel and the non-ferromagnetic clear coat having different thermal expansion coefficient and thermal damage temperature.Type: GrantFiled: October 11, 2007Date of Patent: October 27, 2009Inventors: Beom-Seok Choe, Hoon Kim
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Patent number: 7559221Abstract: A method of working metal in which the microstructure of metal body is rendered fine to thereby enhance the strength, ductility or homogeneity thereof; a metal body obtained by the metal working method; and a metal-containing ceramic body obtained by the metal working method. In this metal working method, the deformation resistance of metal body or metal-containing ceramic body (hereinafter referred to simply as “metal body”) is lowered locally to thereby form low deformation resistance regions in the metal body, and shear deformation of the low deformation resistance regions is effected so as to fine the microstructure of metal body. In particular, the metal body is formed in unidirectionally drawn configuration so as to produce low deformation resistance regions crossing the metal body.Type: GrantFiled: December 19, 2007Date of Patent: July 14, 2009Assignee: Rinascimetalli Ltd.Inventors: Zenji Horita, Katsuaki Nakamura, Koji Neishi, Michihiko Nakagaki, Kenji Kaneko
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Patent number: 7451630Abstract: A method of forming a vehicle component, particularly an elongated impact beam, having an open section structure, in a manner to provide predetermined strategically strengthened portions, comprising the steps of cold forming unhardened steel into a workpiece having mounting surfaces, selectively fixturing the mounting surfaces, static induction heating the workpiece with lengthwise surface eddy currents on selected portions, followed by quenching of the fixtured heated workpiece to form strengthened portions, and unfixturing the resulting component. Also disclosed is apparatus to accomplish this, and the resulting novel vehicle component.Type: GrantFiled: October 14, 2004Date of Patent: November 18, 2008Assignee: Benteler Automotive CorporationInventors: Todd W. J. Tjoelker, John D. Bowman, Alessandro Libriani, Joseph C. Kollaritsch
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Patent number: 7310981Abstract: The invention relates to a method for controlling and regulating the temperature of a metal strip in a finishing train of a hot rolling mill. A target function is formed by comparing a desired temperature gradient with an actual temperature gradient. The target function measures deviations from desired indications positioned in various places on the finishing train. The speed of the strip and the flow of the cooling agent are adjusted by predicting with the aid of a method of non-linear optimization with auxiliary conditions and are regulated and controlled online by solving a quadratic optimization problem with linear auxiliary conditions, preferably with the aid of an active set strategy.Type: GrantFiled: February 13, 2004Date of Patent: December 25, 2007Assignee: Siemens AktiengesellschaftInventors: Matthias Kurz, Michael Metzger
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Patent number: 7231798Abstract: A method for bending a tube in a pre-selected geometry includes deriving at least one processing parameter from the geometry, applying a thermal source circumferentially to the tube to heat the tube along at least one circumferentially directed path in accordance with the parameter and actively cooling the tube to a pre-selected temperature. The applying and active cooling steps are alternately performed a number of times. A system for bending the tube includes a thermal source for heating at least one region along the path on the tube, a tube advancing module for advancing the tube, an active cooling module for cooling the tube to a pre-selected temperature, a processing module to derive at least one processing parameter from the geometry and a control module configured to control the thermal source and active cooling module in accordance with the parameter. The alternate heating and cooling are performed a number of times.Type: GrantFiled: June 29, 2005Date of Patent: June 19, 2007Assignee: General Electric CompanyInventors: Wenwu Zhang, Marshall Gordon Jones, David Peter Mika, Brian Harlow Farrell, Michael Evans Graham, Judson Sloan Marte, Magdi Naim Azer
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Patent number: 7117707Abstract: A method of thermomechanically forming an aluminide part of a workpiece resistively heats at least a portion of the aluminide part, plastically deforms the heated portion of the aluminide part to a predetermined shape by applying pressure to the aluminide part positioned in a shaping member, and cools the aluminide part while applying pressure to maintain the aluminide part in the predetermined shape. The shaping member is movable mounted on a support base and a source of electricity provides an electrical current passing through the aluminide part for resistive heating of the part. The aluminide part can be a heater blade array for an electrically heated cigarette smoking system.Type: GrantFiled: January 27, 2005Date of Patent: October 10, 2006Assignee: Philip Morris USA Inc.Inventors: John M. Adams, Naohisa Tsukamura
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Patent number: 6868708Abstract: The invention relates to workpiece control shaping of metal, preferably in the form of plates or bands, which metal workpiece has a high tensile limit, preferably about 1000 N/mm2, and is intended to be further shaped. Along predetermined folding notches or zones across the workpiece, the tensile limit of the material is reduced by heating to a tensile limit, which is substantially lower than that of adjacent base material, and when the workpiece has cooled it is subjected to subsequent bending, folding, or shaping operations to provide a two- or three-dimensional shape/extension of the workpiece along the treated folding notches or zones.Type: GrantFiled: February 22, 2001Date of Patent: March 22, 2005Assignee: Avestapolarit ABInventors: Leif Carlsson, Hans Groth
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Patent number: 6742374Abstract: A method is disclosed for partly reinforcing a workpiece which is capable of reinforcing the reinforcement requiring part of the workpiece on which stress is liable to be concentrated upon use of the workpiece. A workpiece 1 made of metal having a reinforcement requiring part 10 and a forming die 3 are provided. The reinforcement requiring part 10 of the workpiece 1 is heated up to a higher temperature than the other part 18. The reinforcement-requiring part 10 is quenched and reinforced as compared to the other part 18 by bringing the forming surface area of the forming die 3 into direct contact with at least the reinforcement-requiring part 10 of the workpiece 1 which is then strongly pressed.Type: GrantFiled: February 19, 2002Date of Patent: June 1, 2004Inventor: Masashi Ozawa
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Patent number: 6732562Abstract: An apparatus and method is disclosed for drawing continuous metallic wire having a first diameter to a metallic fiber having a reduced second diameter. A feed mechanism moves the wire at a first linear velocity. A laser beam heats a region of the wire to an elevated temperature. A draw mechanism draws the heated wire at a second and greater linear velocity for providing a drawn metallic fiber having the reduced second diameter.Type: GrantFiled: May 8, 2001Date of Patent: May 11, 2004Assignee: University of Central FloridaInventors: Nathaniel R. Quick, Aravinda Kar, Yonggang Li, Raymond R. McNeice
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Patent number: 6622540Abstract: An apparatus for manufacturing a discrete curved product from a feed stock includes a source of heat that is adapted to impose a focused beam of light on at least one surface of a work piece to cause the surface of the work piece to expand and thereby move in the general direction of the heat source so as to impart a predetermined radius of curvature to the work piece. The apparatus is described in connection with one example where it may be employed to manufacture a curved backbone for a beam blade windshield wiper assembly from feed stock. In addition, a method of manufacturing a discrete curved product from feed stock, generally, as well as a discrete curved backbone for a beam blade windshield wiper assembly from feed stock, specifically, is also disclosed.Type: GrantFiled: July 6, 2001Date of Patent: September 23, 2003Assignee: Trico Products CorporationInventors: Jerald E. Jones, David E. Peck
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Patent number: 6619094Abstract: A drawing mold has a contoured mold surface receiving a metal sheet thereon. A tensile drawing machine applies a drawing tension to the sheet edges to deform the sheet onto the mold. Heated pressurized air supplied through air holes in the mold surface forms an air cushion between the sheet and the mold, to heat and support the sheet without friction. A forming method includes: a pre-stressing phase of pre-stressing and pre-bending the sheet at room temperature and atmospheric pressure; a heating phase of heating the sheet with the pressurized air at an elevated temperature and intermediate elevated pressure; a forming phase of maintaining the temperature and increasing the pressure to support the sheet on the air cushion, and drawing the sheet with the tensile drawing machine; and a cooling phase of cooling the sheet without further deformation, with the air at the intermediate pressure and cooled to room temperature.Type: GrantFiled: December 19, 2001Date of Patent: September 16, 2003Assignee: Airbus Deutschland GmbHInventor: Knut Juhl
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Patent number: 6536254Abstract: The invention relates to a process for the production of tailored blanks by the hot rolling of a strip and to an apparatus for the performance of said process. To obtain tailored blanks to be cut to length from the rolled strip, the hot strip is cooled or heated in portions, so that with a substantially constant rolling force the strip undergoes a differential decrease in thickness in the individual portions, which have been given a differential yield stress value by the differential temperature adjustment.Type: GrantFiled: June 18, 2001Date of Patent: March 25, 2003Assignee: Thyssen Krupp AGInventors: Rudolf Kawalla, Friedrich Behr, Hans-Peter Schmitz
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Patent number: 6401509Abstract: The present invention relates to a method for manufacturing a hollow body made of metal whose cross sectional shape changes in longitudinal direction, a tubular slug being sealed at its end and being placed into a mold that corresponds to the desired shape and that is placed in a tool, said slug being then put under high pressure from the inside by means of a pressure means, whereas the two ends of the tube are pressed against each other in axial direction during the process of deformation, the slug being submitted during deformation to a higher temperature in the area of these great deformations than in the area of smaller deformations in order to produce areas with great deformations in its cross sectional shape.Type: GrantFiled: August 25, 2000Date of Patent: June 11, 2002Inventor: Peter Amborn
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Patent number: 6334350Abstract: This invention relates to an automatic machine to form curved plates (100) of ship's hull-pieces in a shipbuilding process. This automatic machine has the following devices, ajig table (10) to support steel plates, a heating device (21) including a torch to heat one side of steel plates up to the required temperature (about 800 C.), a cooling device to cool down the heated plates by spraying out coolant from several nozzles (32), a measuring device (41) to measure the formed plates set up beside the cooling device. The measuring gauge (41) transmits data to the control system through A/D converter (42). A driving device includes a transverse guide rail (51), a longitudinal guide rail (52), motors, chains and belts, all of which enable the torch, cooler and measuring gauge to move in accordance with commands of the control system.Type: GrantFiled: August 30, 2000Date of Patent: January 1, 2002Inventors: Jong Gye Shin, Won Don Kim
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Patent number: 6309588Abstract: Process and apparatus for bending thin-wall thermoplastic tubing utilizing pressure inside the tube portion being bent to thereby maintain the shape of the tube during bending, and applying heat only in the zone of the tube that is stretched by pulling it axially during continuous incremental bending around a rotatable bend die to thereby maintain the original cross-sectional shape of the tubing. The tube inside radius surface is continuously supported during application of bending-induced tensile stress by causing the tube to track or wrap partially around a rotatable bend die in a generally linear (minimum slip) tracking mode.Type: GrantFiled: June 4, 1999Date of Patent: October 30, 2001Assignee: Dana CorporationInventors: Patrick Powell, Russell Manning