Abstract: A forging die device is configured in such a manner that die heating heater plates 11, 21 are disposed respectively between a die 1 which is held at the outer periphery by die holders 12, 22, and die holding means 14a, 24a composed of heat insulating plates 13, 23 and die plates 14, 24, and the die holders, the die holding means and the die plates are integrated together. After the preheated die 1 is placed on the heated die holding means, the die 1 is heated by heating means, and forming surfaces 10a, 20a of the die are heated to a required temperature immediately before forging.

Abstract: Systems and methods for uniformly expanding and heat setting medical devices. One method can include expanding a medical device by advancing the medical device over a preheated expander, the medical device being uniformly expanded as the medical device is advanced over the preheated expander; and heat setting the expanded medical device while the medical device is positioned over the expander, the preheated expander being maintained at a predetermined heat-setting temperature. The preheated expander can be positioned within a thermal chamber that maintains the preheated expander at the predetermined heat-setting temperature. The medical device can be physically separated from the preheated expander when the medical device is positioned over the expander and can be comprised of a shape-memory material. The preheated expander can remain heated during the expansion and heat setting of a plurality of medical devices.

Abstract: The present invention relates to an apparatus for attachment to a conventional sheet metal forming press. The apparatus allows the sheet metal forming process to be preformed fully submerged in an oil. Methods for sheet metal forming in oil are also provided.

Abstract: A metal forming process involves applying a lubricant, formed from a vitreous enamel mixed with particles of boron nitride, to at least one surface of a sheet metal blank, and without pre-heating the sheet metal blank, placing the sheet metal blank having the lubricant applied to the surface(s) thereof into a pre-heated forming tool so that the at least one surface contacts a surface of the forming tool. The method further involves, via the pre-heated forming tool, forming the sheet metal blank into a desired part shape, and during such forming, forming a lubricant layer on the surface(s) as the lubricant is heated from the pre-heated forming tool, the lubricant layer adhering to the surface(s) of the sheet metal blank.

Abstract: A component forming system has an induction heating coil for induction heating of a component and a die forming shell for supporting the component and for defining the final shape of the formed product. A support structure for supporting the die forming shell during the induction heating of the component may be formed of a metallic material, and/or may include insulating elements to limit or substantially preclude inducement of electrical current through the support structure during the induction heating process. The die forming shell may be formed of a metallic material and/or may include insulating elements to limit or substantially preclude inducement of electrical current through the support structure during the induction heating process.

Abstract: A manufacture method for a magnesium alloy product includes steps of: providing a mold comprising a upper mold and a lower mold, the upper mold having a punch, the lower mold having a cavity, the punch being adapted to be accommodated in the cavity; heating the mold so as to increase the temperature of the cavity to a determined degree; placing a magnesium alloy billet in the heated cavity; and compressing the upper and lower molds so as to drive the punch to deform the magnesium alloy billet to a magnesium alloy product having a shape corresponding to the cavity. The punch in the cavity and an inner wall of the cavity are configured to have a gap of 0.05 mm˜0.1 mm.

Abstract: A forging die heating or preheating apparatus comprises a burner head comprising a plurality of flame ports. The burner head is oriented to compliment an orientation of at least a region of a forging surface of a forging die and is configured to receive and combust a supply of an oxidizing gas and a supply of a fuel and produce flames at the flame ports. The plurality of flame ports are configured to impinge the flames onto the forging surface of the forging die to substantially uniformly heat at least the region of the forging surface of the forging die.

Abstract: A forging die heating or preheating apparatus comprises a burner head comprising a plurality of flame ports. The burner head is oriented to compliment an orientation of at least a region of a forging surface of a forging die and is configured to receive and combust a supply of an oxidizing gas and a supply of a fuel and produce flames at the flame ports. The plurality of flame ports are configured to impinge the flames onto the forging surface of the forging die to substantially uniformly heat at least the region of the forging surface of the forging die.

Abstract: A first layer is established on a second layer and an induction coil is disposed within induction proximity to the second layer. The induction coil is electrically energized thereby heating the second layer to a target temperature. A die having a die cavity is translated from a first location spaced substantially beyond an induction heating distance from the induction coil to a clamping location adjacent the second layer such that the induction coil surrounds a predetermined location on an external surface of the die. The die is heated by induction between the induction coil and the die while the die is translated toward the clamping location until the die reaches a predetermined die temperature. The induction coil is de-energized after the die has reached the predetermined die temperature. The first layer and the second layer are clamped between a binder and the die.

Abstract: An elevated temperature forming die apparatus comprising a lower die part having a first upper surface positioned to engage a lower surface of a first region of such a workpiece, an upper die part supported for reciprocal motion relative to the lower die part, the upper die part having a lower surface that engages an upper surface of a second region of a sheet material workpiece, heaters in thermal communication with the die parts, and a third die part having an upper surface that engages a lower surface of the second region of a sheet material workpiece whose first portion is positioned between the upper and lower die parts, the third die part being supported for reciprocal motion relative to the upper die part such that closure of the upper die part along the first stroke portion against the third die part will clamp the first portion of the workpiece between the upper and third die parts, and the third die part being supported for reciprocal motion relative to the lower die part such that, once the first p

Abstract: A metal forming process involves applying a lubricant, formed from a vitreous enamel mixed with particles of boron nitride, to at least one surface of a sheet metal blank, and without pre-heating the sheet metal blank, placing the sheet metal blank having the lubricant applied to the surface(s) thereof into a pre-heated forming tool so that the at least one surface contacts a surface of the forming tool. The method further involves, via the pre-heated forming tool, forming the sheet metal blank into a desired part shape, and during such forming, forming a lubricant layer on the surface(s) as the lubricant is heated from the pre-heated forming tool, the lubricant layer adhering to the surface(s) of the sheet metal blank.

Abstract: A feed device for a superplastic press-forming press has a slide that moves vertically and a base between which is held a tool having a cover and a bottom die enclosing a forming tool, which includes at least one heating shuttle to transport the bottom die, equipped with the forming tool and a cover, with the heating shuttle adapted to complete the press and constitute the base of the press during a hot-press forming operation.

Abstract: In a plated steel sheet having an aluminum-plating layer comprising at least Al formed on one side or both sides of the steel sheet, there is provided a plated steel sheet which, owing to the presence of a surface coating layer containing a compound having wurtzite crystal structure on the aluminum-plating layer, has excellent lubricity, prevents the plating thickness from becoming uneven during heating, and can improve formability and productivity in hot stamping, and a method of hot-stamping the plated steel sheet.

Abstract: A forging die heating or preheating apparatus comprises a burner head comprising a plurality of flame ports. The burner head is oriented to compliment an orientation of at least a region of a forging surface of a forging die and is configured to receive and combust a supply of an oxidizing gas and a supply of a fuel and produce flames at the flame ports. The plurality of flame ports are configured to impinge the flames onto the forging surface of the forging die to substantially uniformly heat at least the region of the forging surface of the forging die.

Abstract: Die for high temperature forging of metal components, in particular intermetal components, including and upper an a lower die, characterized in that provided to each die part, at room temperature and with some clearance, is a surrounding reinforcing ring against which each die part is positioned when heated due to its thermal expansion and via which a compressive stress is exerted onto each die part (4).

Abstract: A titanium sheet to be formed is heated in a sealingly closed tool by the radiation heat from the heating elements integrated into the tool to a forming temperature not exceeding 600° C., and is deformed towards a cold tool contour by the action of a non-oxidizing gaseous pressure medium introduced into the tool and heated to the hot-forming temperature, as well as by underpressure generated on the side of the workpiece facing away from the pressure medium.

Abstract: Magnesium and other metal alloy sheet materials are deformed at hot forming temperatures into vehicle body panels and other articles. Many such hot forming operations are improved in speed and product quality by predetermining a static recrystallization temperature of the sheet material. As the sheet material is being heated to its hot forming temperature, deformation is commenced below the static recrystallization temperature. As heating and deformation are continued, dynamic recrystallization of the workpiece occurs and deformation may proceed faster and to a greater extent.

Abstract: A feed device for a superplastic press-forming press has a slide that moves vertically and a base between which is held a tool having a cover and a bottom die enclosing a forming tool, which includes at least one heating shuttle to transport the bottom die, equipped with the forming tool and a cover, with the heating shuttle adapted to complete the press and constitute the base of the press during a hot-press forming operation.

Abstract: The present invention relates to a heating and forming apparatus for sheet material and method for rapid heating and shaping of sheet material. The apparatus comprises a first and second respectively movable forming dies, with the first forming die having a forming surface and defining a cavity with the second forming die. The apparatus is adaptable to receive a sheet material positionable within the cavity. A heating mechanism is placed within the cavity to heat the sheet material. The forming surface of the first forming die is not substantially heated. A pressurization mechanism is in communication with the cavity to move the sheet material into conformity with the forming surface of the first die. An improvement in the process of stretch forming a sheet material into a product by using quick plastic forming (QPF) or superplastic forming (SPF) is provided.

Abstract: A process for forming a tubular member is provided which includes a pre-forming process for tube-expanding (bulge) forming and bending forming a tubular material using first and second molds and a final forming process for crush forming a preformed tube using a third mold so as to give its cross section a desired shape, the pre-forming step being carried out using the first and second molds heated at temperatures equal to or higher than the recrystallization temperature of the tubular material and the final forming step being carried out using the third mold heated at temperatures equal to or lower than the recrystallization temperature of the tubular material. The process enables a tubular material of aluminum alloy to be formed into a tubular member of high precision and high quality which has expanded portions as well as bent portions and whose cross section varies across its length.

Abstract: The invention relates to an upsetting method for working a metal slug having a determined slenderness, characterized by the fact that the slug is at least partly positioned in the direction of its length, in an upsetting pot in a cylindrical housing provided for this purpose, and pressure is exerted on the slug in the direction of its length by means of a punch, until the slug fills the whole section of the housing, so as to reduce its slenderness, and to obtain a cylindrical slug with a section equal to that of the housing, in preparation for a forging operation. By this method, it is possible to upset slugs with large slenderness.

Abstract: A press oven, especially for the pressing of dental material, includes a press stamp via which pressure can be exerted on a blank in a matrix mass of a muffle. An intermediate body is positionable between the press stamp and the blank and the heat conducting capability of the intermediate body (28) is less than that of the blank (26), the press stamp (22) or the matrix mass of the muffle (12).

Abstract: A clamp ring for a forge die, the clamp ring comprising a substantially solid ring portion having a channel about the outer diameter and at least one flame aperture formed between the inside and the outside diameter and in fluid communication with the channel and a band portion having a inside diameter slightly larger than the outside diameter of the ring wherein the band portion is sized to fit over said ring portion, the ring portion having at least one aperture and a conduit attached thereto, whereby said band it attached to said ring such that combustible gas flows through said conduit into said channel and out of the at least one flame aperture.

Abstract: This present invention concerns a process for the heating of a forging machine tool, including an insert holder and an insert with one free face bearing a forging impression, in preparation for a forging operation in the said forging machine. The process is characterised by the fact that the insert holder includes a furnace element that has at least one burner and one flue for removal of the gases, forming, with the said face of the insert, a closed heating chamber, the said chamber being heated until the insert reaches a given temperature, when the furnace element is removed. The invention also covers the forging tool, including an insert with an impression, mounted in an insert holder, for implementation of the process, and a removable furnace element.

Abstract: A press and tooling apparatus for forming a preheated blank includes a heated upper tool and an opposing heated lower tool mounted within the press for relative closing movement to press the preheated blank there between. A binder ring assembly surrounds the lower tool and is mounted on the press for movement relative to the lower tool so at to bind the preheated blank to the upper tool in air tight sealing relationship in readiness for closure of the tools and application of pressurized gas to force the blank into contact with the upper tools. The binder ring assembly includes an upper ring that is heated so as to prevent the cooling of the preheated blank, and a lower ring that supports the upper ring and is fixedly connected to the upper ring by spaced apart connectors so as to minimize the heat transfer path from the heated upper ring to the lower ring.

Abstract: In forming a can body by processing a cup-shaped in-process material with a punch and a die, the die is not heated when the forming process is not carried out, and the die is heated when the forming process is carried out. Therefore, the temperature of the die is adjusted in accordance with the temperature rise of the punch result from the forming process, a clearance between the punch and the die can be maintained, misalignment of the punch and the die can be prevented, and slip and elongation becomes preferable. Therefore, nonuniformity in the wall thickness, breakage of the can body, and breakage of a flange can be suppressed.

Abstract: The invention relates to a forging press of the hot-die type with an operating temperature above a temperature T, comprising two dies between two die support elements, a thermal insulation means being placed between each die and its support element. The press is characterized in that the said means comprises at least two superposed layers (A, B), a first layer (A) comprising a first material having mechanical and thermal properties suitable for operation at a temperature above the temperature T, a second layer (B) comprising a second material having mechanical and thermal properties suitable for operating at a temperature below the temperature T, the thermal conductivity of which is lower than that of the first material and is approximately equal to 0.2 W/m·K, with a tolerance of 10%. Thanks to the invention, it is possible to obtain an effective thermal insulation means of small thickness.

Abstract: A hot forming tool is heated with multiple electrical resistance cartridge heaters. The heaters are located in the body of the tool so as to maintain the entire forming surface within a predetermined temperature range. Numerical thermal and optimization analyses direct the placement of the heaters so that when each heating element is simultaneously powered on for an identical fraction of the time, an acceptable temperature distribution will be produced within the tool at the tool operating temperature.

Abstract: A tooling assembly for hot stretch-forming of a sheet metal workpiece. A forming tool is attached to a plate and includes a shell having a forming surface, and support walls that extend away from the shell, that terminate in a rearward surface of the forming tool, and that define open cells between the support walls. Heating elements are embedded within the forming tool for integral and uniform heating thereof. To limit conductive thermal losses from the forming surface, through the forming tool, and to the plate and surrounding environment, the open cells are provided in the forming tool and insulative support posts are disposed between the forming tool and the plate within deep counterbores in the rearward surface of the forming tool. To limit radiative and convective thermal losses, thermal insulation is disposed within the cells and between the forming tool and plate.

Abstract: Die heater body assembly for continuous extrusion apparatus includes a die block of non-magnetic material for the extrusion of copper tube and a bucket portion forming a sliding fit in a die heater body. The die heater body includes a coil of copper tubing in a ceramic support material provided with electric power and cooling water connections to heat the bucket portion by electrical induction to a temperature of approximately 700° Celsius. To concentrate the electric induction heating effect at the bucket portion low reluctance magnetic members and magnetic material end blocks direct eddy current flow toward the bucket portion. Weakening of the shoe as a consequence of provided the heating is limited.

Abstract: The invention relates to a device for deformation, in particular for restoring deformed bodywork regions, having a pulling device to which an adhesive bolt can be fastened, the adhesive bolt being fastenable by adhesion to the bodywork region to be deformed.

Abstract: A machine and method for corrugating a metal foil strip utilizes an enclosure defining a chamber and a controllable heat source for heating the chamber. The chamber may optionally include at least one gas that is also heated by the heat source. At least one tool set received in the chamber forms corrugations in the metal foil strip. Foil entry feeder elements supply and guide the metal foil strip from outside the chamber into the chamber and to the tool set. A drive for the tool set is mounted outside the chamber and coupled to the tool set to actuate the tool set. Foil exit delivery elements guide the strip from the tool set and out of the chamber. Where required to prevent oxidation of the foil strip, a source supplying an inert gas to the chamber at a controlled rate is used.

Abstract: In metal stamping dies, by taking advantage of improved material flow by selectively warming the die, flat sections of the die can contribute to the flow of material throughout the workpiece. Local surface heating can be accomplished by placing a heating block in the die. Distribution of heating at the flat lower train central regions outside of the bend region allows a softer flow at a lower stress to enable material flow into the thinner, higher strain areas at the bend/s. The heating block is inserted into the die and is powered by a power supply.