Abstract: A forging die apparatus comprises a punch for applying a pressurizing force to a forging material arranged in a cavity, a cylindrical member installed to surround a part of outer circumference of the punch, for making displacement integrally with the punch, and a first ring member formed with a hole for forcibly inserting the cylindrical member therein when the punch applied the pressurizing force to the forging material.

Abstract: An expansion section for expanding the distance between longitudinal side surfaces of an opening of a tube when being inserted a predetermined depth into the opening is formed an expansion wedge body, and guide protuberances are protrusively formed on the respective longitudinal sides of the expansion section. The guide protuberances are inserted into the spaces provided on the respective sides of the opening of the tube, thereby guiding the expansion section into the opening.

Abstract: A process for making ratchet wheels includes a step of providing a work with a first end and a second end, a step of punching the work by means of a punch so as to define a large recess through the second end, a step of cutting away the first end of the work, a step of defining two annular grooves in a periphery of the work and a step of forming a plurality of teeth on the work. The process may include, before the step of cutting away the first end of the work, a step of punching the work in order to define a small recess with a diameter smaller than that of the large recess, a step of punching the work so as to define an opening with a diameter smaller than that of the small recess wherein the opening extends through the first end of the work. The process may include a step of defining a shallow recess in the second end of the work before the step of defining the large recess.

Abstract: In the metal billet to be used for hot dilation forming, a forward side with respect to the pressing direction has a quadrate section and its diagonal length is not more than an inner diameter of a container. Moreover, a backward side with respect to the pressing direction has a circular section and its diameter is substantially same as the inner diameter of the container. The metal billet is heated to a temperature suitable for press working and is set into a container for press forming. While a center of a workpiece of the metal billet is being bored by a boring punch to be operated by a pressing machine, the metal billet is hot-dilated so that a bottomed container for a cask is formed.

Abstract: There are disclosed an expanded tube processing method and expanded tube processing apparatus of a cylindrical tube, for inclining an opening end portion of a work formed of the cylindrical tube of metal with respect to an axis of a work to perform tube expansion, in which in order to simply perform an expanded tube processing, a punch is disposed on an opening end side of the work of the metal cylindrical tube and the punch is inserted from the work opening end to perform the tube expansion on a work end. A punch 18 is inserted from the work opening end at a predetermined angle to a tube axis A of a work 6. During insertion of the punch 18, the punch 18 and/or the work 6 are moved in a direction Y1-Y2 substantially crossing at right angles to an advancing/retreating drive direction Z1-Z2 of the punch 18 to perform the expanded tube processing.

Abstract: A forging die for forging a cylindrical rotor having a plurality of vane-accommodating grooves which extend toward the axis of the rotor, includes an upper die; a lower die having a mold cavity in its center portion, and a plurality of vane-accommodating-groove-forming portions which protrude inward from an inner wall which defines the mold cavity; and a spacer having a plurality of shell segments for determining a shape of a side wall of the cylindrical rotor which is segmented by the vane-accommodating grooves, and a flange for joining the shell segments is disclosed. The spacer is provided in the interior of the mold cavity of the lower die. A forging production system for producing the rotor; a method for producing the rotor; and the rotor are also disclosed.

Abstract: An improved rupture disk assembly and methods and apparatuses for forming a rupture disk are disclosed. The rupture disk assembly includes a rupture disk having a flange connected to a dome-shaped rupturable portion by a transition area. The rupturable portion includes a structural apex formation at or near the apex of the dome and is configured to rupture when exposed to a fluid having a predetermined pressure. Preferably, a safety member is disposed adjacent the rupture disk. The safety member includes a hinge about which the disk bends when the disk ruptures. The present invention is also directed to an apparatus and method for consistently, accurately, and repeatably forming a structural apex formation in a rupture disk before the formation of to the rupture disk dome, during the formation of the rupture disk dome, and after the formation of the rupture disk dome.

Abstract: A method of forming a tubular member with longitudinal slots along part of its wall, comprising the steps of: firstly, forming longitudinal zones of weakness along part of the wall of the tubular member, and secondly, expanding the said part of the tubular member radially to cause fracture of the wall of the member along the longitudinal zones, thereby to form longitudinal slots.

Abstract: A method of making a recess in a drive socket and the like includes forming a groove to extend along a face of an elongated drive opening in a metal workpiece from one end of its drive opening, moving material from the surface of the groove to increase its depth from its outer end along only a portion of its length and gathering the material so moved from the groove surface to form a ledge between ends of the groove, whereby a recess is defined by the groove extending beyond the ledge. In addition, a female drive device for socket wrenches and the like is disclosed having an elongated drive opening, a groove longitudinally extending from one end of the drive opening along a face of the drive opening, and a ledge between ends of the groove. The ledge protrudes radially inwardly such that a recess is defined by the groove extending beyond the ledge for retaining a male drive member.

Abstract: A method is provided for forming spline teeth on the walls of a press-formed sheet-metal article on which two peripheral walls of different diameters are disposed in a continuous manner via a step portion by means of a die with a plurality of steps of ironing surfaces, and a punch having a plurality of corresponding ironing surfaces. The punch is provided with a first punch and a second punch which are arranged in a split manner. The second punch first irons teeth on the larger diameter peripheral wall. While the first punch is next used to iron teeth on the smaller diameter peripheral wall, at least some of the pressurizing force on the second punch is maintained to avoid the creation of flaws in the step portion of the sheet metal article.

Abstract: The present invention relates to a large deformation apparatus for metal-based materials that comprises a mold (A), a support mechanism (B) for supporting the mold (A), and a rotary mechanism (C) for rotating the mold (A), wherein the mold (A) comprises a mold body (1), four holes (2) that pass through the mold body (1) and intersect in its interior, and engagement means (3a) for engaging the rotary mechanism (C), each hole (2) being provided with a punch (5) that can slide or otherwise move with friction in relation to the hole (2) and that extends from the end face of the mold body (1) to the intersection of the holes (2); the support mechanism (B) comprises restraint plates (6a), (6b), and (6c) for restraining the external end faces of the mold body (1) having holes (2), and holding plates (7a) and (7b) for holding the mold body (1); and the rotary mechanism (C) comprises engagement means (3b) for engaging the engagement means (3a), rotary means (8), connection means (9) for connecting the engagement means

Abstract: A molding tool is designed to make a cooling device and is formed of a lower mold, a lower mold housing, a punching head, and an urging plate. The lower mold is provided with a plurality of through holes. The lower housing is provided with a molding hole and is fixed on the lower mold such that the molding hole is corresponding in location to the through holes of the lower mold. The punching head is fastened with the bottom of the upper mold seat of a punching machine and is provided with a plurality of cavities and ribbed slots. The urging plate is provided with an opening and is disposed under the upper mold seat of the punching machine such that the punching head is put through the opening. The urging plate is further provided with an insertion slot extending along the edge of the opening.

Abstract: A separating/punching device is provided which can simultaneously separate an outer and inner cylindrical portion of a cylindrical piece from each other and remove a bottom from the inner cylindrical portion by punching as a single step. A fixed die assembly includes a die having a setting hole, and a tubular fixed punch for separation having its tip inserted in the setting hole of the die. A movable die assembly movable toward and away from the fixed die assembly includes a tubular movable punch for separation which can fit around the tip of the fixed punch, and a punch mounted coaxially in the movable punch for punching out the bottom of the cylindrical piece.

Abstract: A method and apparatus for cold forging a workpiece having a non-circular opening. The workpiece may be, for example, a ball joint housing having a non-circular opening in the bottom. The housing made be made of metal, such as carbon, alloy and stainless steels, aluminum, titanium, brass, copper, and high-temperature alloys that contain cobalt, nickel or molybdenum. The non-circular opening is preferably oblong in shape for providing uni-axial movement of a toggle or shaft. The workpiece is preferably cold forged using the backward extrusion process in which the metal flows back and around the descending punch or ram. The punch and stool are designed such that they are slightly more elongated in the transverse direction than the non-circular opening in order to compensate for the tendency for the finished workpiece to be elongated in the longitudinal direction due to the cold forging process.

Abstract: A crude work having a cylindrical boss formed integrally with a base plate is processed to a final product by a press work without using additional machining. An inner diameter of the boss is enlarged by a punch, and at the same time an outer diameter of the boss is shrunk by an outer die, while the work is supported on a cushion ring to which a force against the movement of the punch and the outer die is applied. Some of the material constituting the cylindrical boss is squeezed, and a bulge is formed at a foot of the cylindrical boss out of the material squeezed. Since the bulge is fromed in a confined space in the die structure, no crack or defect develops in or on the bulge. The bulge is further compressed by a press work to form a flat flange out of the bulge. The cylindrical boss having the flange formed integrally therewith is used as a center boss for holding a bearing of a rotary machine.

Abstract: In accordance with the present invention, the method of manufacturing a vacuum chamber which is used as a cluster tool, a vacuum film-forming apparatus, or the like of a manufacturing apparatus used for semiconductors, liquid crystals, solar cells, and the like, and which is formed by a vessel in which an opening (4A) is provided at one surface for forming a cover, and a hole (4) smaller than the opening (4A) is provided in an opposite surface to the opening (4A), includes the steps of:by using a forging press which is provided with an outer die (3) and an inner die (2) for die forging a material (1-1),cutting the material to dimensions suitable for the die forging of the material (1-1) which is made of a metal;heating the material (1-1) to a temperature for die forging;placing the heated material (1-1) in the outer die (3) of the press, and pressing the inner die (2) against the material (1-1) by the forging press to effect forging; andsubjecting the forged material to machining into a predetermined configur

Abstract: A upset forging machine assembly (20) including a pair of gripper dies (22, 24) for gripping forging stock in a closed position and movable to an open position for receiving stock and removing a forged part. A gripper drive mechanism (34) moves the gripper dies (22, 24) between the open and closed positions. A header (84) is removably clamped to a header support member (36) by multiple pairs of studs (72) extending from the header support member (36) with each stud (72) having a head (78) disposed in an associated channel (90) in the header (84). An actuation mechanism (92, 94) moves the studs (72) between a clamped position and a release position. A tool punch (142) is supported by the header (84) for upsetting the forging stock. Having the header (84) clamped to the header support member (36), a header drive mechanism (46) moves the header support member (36) to a forging position is when the gripper dies (22, 24) are in the closed position.

Abstract: An object of the present invention is to provide a very thin heat exchanging fin, having collars with tough flanges that are not deformed when the heat exchanging tubes are integrated therewith. The heat exchanging fin includes: a plate section having a plurality of through-holes through which a heat exchanging tube will be pierced; and a plurality of collars having a prescribed height, each of the collars extending from an edge of each of the through-holes and having a flange at a front end, characterized in: that an inner face of each collar is formed perpendicular to the plate section; and that thickness of a base end part of each of the collars, which is connected to the plate section, is thicker than that of a middle part thereof. With this structure, the strength of the base end part of the collars can be greater even if the collars are made higher and thinner. The deformation of the collars can be prevented when the heat exchanging tubes are pierced and integrated with the collars.

Abstract: The invention relates to thread formation and particularly to the formation of threads on deformed steel reinforcing rods. The method of forming a thread on the steel reinforcing rod comprises the steps of cold upsetting an end region (1) of a deformed steel reinforcing rod having a nominal diameter, the upsetting being arranged to increase the diameter of the end region to a new, upset, diameter greater than the nominal diameter, rolling a thread onto the end region (1) so as to produce a threaded region having a thread major diameter which is greater than the nominal diameter and a thread minor diameter which is less than the nominal diameter. The formation of such a thread enables the production of mechanical connections between pairs of rods, the connections having a strength greater than that of the rods being connected to one another.

Abstract: A method for and an apparatus of producing an outer member of a universal joint having cross-grooves are provided in order to increase replenishability of the inner peripheral portion of the outer member. The outer member 1 is provided in a preformed material including a shaft 1a and a cylindrical portion 1b. A punch set 5 is fitted within the cylindrical portion 1b. The punch set is expandable and constrictable in the radial direction and includes a plurality of protrusions 3 having a configuration complementary to that of the cross-grooves. The cylindrical portion 1b is pressed into a die bore 8, starting with its opening portion 9, for performing an ironing operation.

Abstract: Method for forming a double cylindrical pulley, in which a work piece placed in a die is pressed by a punch to cause the work piece to make a plastic deformation, for forming an inner ring and an outer ring of the pulley to have the same hardnesses and lengths, and a device suitable for forming the same, is disclosed, the method including: the steps of placing a piece of raw material on a counter punch mounted in a die of a built up metal mold; and, lowering a punch onto the piece of raw material, whereby the piece of raw material is caused to make a plastic deformation so that the piece of raw material flows into spaces between the die and counter punch to form an inner ring part and an outer ring part, and a flow of the material toward the outer ring part is controlled by a step part formed on the die to form an extended tip part, and the inner ring part and the outer ring part to have the same lengths and hardness: and the device including a die for placing a piece of raw material thereon; a counter punch

Abstract: A process of ironing a thread formation shaft portion of a work for bolt having a cylindrical portion and the thread formation shaft portion in axial alignment. The process comprises the steps of supporting the cylindrical portion of the work in radial directions and in a zero clearance state, and moving the thread formation shaft portion in the axial direction relative to a shaft portion ironing die, the supporting step and the moving step being executed simultaneously.

Abstract: A locating feature comprises a plate and a protrusion extending outwardly from the plate. The protrusion includes a substantially linear portion extending from the plate and a dome shaped portion extending from the linear portion.

Abstract: A method of forming relatively hard materials is disclosed. The method includes providing tooling for performing the forming operation on a strip (10) of relatively hard material. The tooling includes a forming tool (22) and a mating die (24) coupled to a high speed stamping and forming machine (70). The tooling and machine are arranged so that the forming operation is performed within a time period that is less than the stress relaxation time constant for the material being formed.

Abstract: A device for producing a hollow body according to an internal high pressure metal forming process has a tool which is divided along a mold joint into a stationary tool part and a liftable tool part. The tool has an impression for receiving a tube-shaped blank. A press opens and closes the tool. An axially movable slide is attached to an open end of the blank, through which a pressure medium is introduced into the blank. A hydraulic working cylinder which is angularly and vertically adjustable on a support member has a piston rod which holds the slide and which displaces the slide axially. A pair of pull rods connect the tool and the working cylinder and are arranged on opposite sides of the piston rod at the same level as the piston rod, each pull rod extending into the end-side portion of the mold joint and being releasably anchored to each of the stationary tool part and the liftable tool part in a form-locking manner in corresponding recesses along the mold joint.

Abstract: An extrusion assembly, which fits into a hydraulic press, includes an upper die plate and a lower die plate mounted to one another by die guide posts. A lead bar is coupled to the upper die plate at one end and to a mandrel at its other end and includes helical grooves on its surface that mate with helical protrusions on lead nuts. A die shell and insert are mounted concentrically with mandrel and receive a gear blank. As hydraulic press pushes lead bar axially toward gear blank, lead nuts impart a rotational motion to lead bar, which causes mandrel to move with a helical motion as it is pressed into and pulled out of gear blank.

Abstract: A cold forging apparatus for producing a metal tip for use, for example, in an electrode of a spark plug includes an intermediate die for receiving a metal blank, an upper die having a punch for forming a recess in the metal blank, and a lower die movable in a lateral direction. A press member is mounted on the lower die, and is retracted when a projection, extruded from the metal tip by the punch, is brought into pressing engagement with the press member. The punch is driven into the metal blank to form a recess and the projection respectively on upper and lower surfaces of the metal blank, and subsequently in a hydrostatic condition, the lower die is moved laterally to remove the projection from the metal blank.

Abstract: An apparatus for joining a plurality of metal sheets by first drawing and then laterally extruding the metal into an enlarged shape which will permanently and mechanically interlock the two metal sheets. The apparatus utilizes a novel die body construction in which the die body has a cavity wall provided with a plurality of longitudinally extending flutes which communicate with a depressed groove surrounding a centrally raised portion of an anvil. Upon compression and drawing, the material from the metal sheets will extrude from the raised central portion of the anvil into the depressed groove and the extrude laterally into the substantially longitudinally extending flutes which allow the finished assembly to be withdrawn from the die body along the path of the substantially longitudinally extending flutes. A method of forming a joint between metal sheets is also disclosed. Also disclosed is a die body which permits withdrawal of the finished product without requiring movable releasable portions in the die.

Abstract: A cold formed side wall terminal for a storage battery, the terminal being formed from a lead slug having a cavity at one end, a stainless steel nut positioned in the cavity and encapsulated therein on cold working the lead slug, the terminal further including a spline ring at the other end and a number of seal rings formed on the outside of the terminal intermediate the ends thereof.

Abstract: A forging die has an inner cylinder of a hard material which is composed of 8-40 vol. % of a metal phase including Ni and Mo as major components and the remaining amount of a ceramic phase including Mo.sub.2 NiB.sub.2 and/or (Mo, W).sub.2 NiB.sub.2, and an outer cylinder of metal, wherein the outer periphery of the inner cylinder is in a state of interference fit to the outer cylinder.

Abstract: A extrusion die assembly for cold extruding internally and/or externally toothed gears and the like, particularly internally toothed ring gears, with the mandrel for forming the internal teeth in the workpiece including axially successive sets of die teeth, with each set including a full complement of annularly arranged and equally spaced die teeth, and the die teeth from the leading set to the trailing set increasing progressively in diameter.In one embodiment, the die teeth from one set to the next on the mandrel extrude the gear teeth in equal radial depth, and in a second embodiment, the die teeth of each succeeding mandrel set extrude the gear teeth by displacing an equal volume of material from one set to the next.

Abstract: A method of burring includes a first step of forming, in a metal plate, a bottomed expanded portion expanded into a die hole with a punch and a die having the die hole into which the punch is inserted, the die hole being formed such that a predetermined gap is formed between an inner peripheral face of the die hole and an outer peripheral face of the punch so as to have a width larger than a thickness of the metal plate, a second step of swaging the bottom of the expanded portion of the metal plate between the punch and the bottom face of the die hole to render the bottom of the expanded portion thinner such that a material of the expanded portion bottom is caused to flow to a peripheral wall portion of the expanded portion positioned in the gap between the inner peripheral face of the die hole and the outer peripheral face of the punch, thereby thickening the peripheral wall portion of the expanded portion, and a third step of opening the bottom of the expanded portion.

Abstract: Containers of explosive liquids can be prevented from exploding by filling the containers with meshes made from metal foil which occupies a negligible fraction of the volume of the container although it must completely fill the container. In order to refill the containers, the rib mesh (1) must consist of sufficiently small, spherical bodies (24). The invention also deals with the production of these filling bodies (24) from aluminum strip expanded into a mesh. The aluminum strip is first passed through a calibration opening (4) which compacts it into a bar (2) of circular cross-section which is then compacted perpendicularly to its length and continuously transported in the longitudinal direction as it is being squeezed. The front piece of the bar is then detached and pressed in a mould with a hemispherical bottom (21) by a die with the same inner contour to form a spherical filling body.

Abstract: The present invention relates to a differential pinion for automobiles or the like, a metal mold for plastic working the differential pinion, and a method for plastic working with the above metal mold. And particularly the differential pinion of the present invention is provided with an end relief section which is effective to reduce a noise and has a continuous fiber flow from a tooth face to the end relief section providing a high pitting resistance. The metal mold for plastic working the differential pinion of the present invention can provide the internal pressure working area of the die in a position deep below the open end by a required distance therefrom, thereby providing the metal mold with higher rigidity and strength. Further, in the plastic working method of the present invention, it is very easy to position the punch under pressure stress in the axial direction.

Abstract: A method of forming a receiver tube for a motor vehicle trailer hitch assembly. The method involves a forming operation in which a length of square tube stock is mechanically formed to define a reinforcing bead around the hitch receiving end of the tube. The process further partially forms and sizes the inside surface of the tube. The resulting receiver tube improves over prior art multi-piece constructions in terms of appearance and corrosion resistance.

Abstract: A circular hole is defined in a top plate stock of thin sheet steel, and a peripheral edge of the circular hole is raised and radially outwardly expanded into a substantially frustoconical first flange blank. Then, a peripheral edge of a proximal portion of the first flange blank is raised and radially outwardly expanded into a substantially frustoconical second flange blank contiguous to the first flange blank, the second flange blank having a lower portion beneath the peripheral edge of the proximal portion. Finally, the third flange blank is drawn into a tubular flange which has a predetermined inside diameter and a predetermined height.

Abstract: The method includes a step of compressing a portion of a cylindrical stock into a third section of a cavity of a die. The cavity of the die includes a first section having a polygonal internal surface, a second section being narrower than the first section and having a first circle in cross section with a diameter substantially equal to the diameter of the stock which is fed in the second section and a third section between the first and second section. The third section has a second circle in cross section with a diameter gradually decreasing from the first section towards the second section.

Abstract: A die set for forms fins of heat exchangers and a manufacturing device using the die set. The die set for manufacturing fins of heat exchangers, comprising a punch and a die for forming a projected section, which is formed along an edge of a hole bored in a metal plate, into a collar with a prescribed height. The die has a hollow section into which the punch is capable of entering and the outer circumferential face of the punch is a tapered face in the form of a truncated cone. The tapered face faces the inner face of the die when the upper end section of the punch proceeds beyond the upper end of the projected section, which is held between the outer circumferential face of the punch and the inner face of the die, and the projected section so held is extruded by reduction of the distance between the outer circumferential face of the punch and the inner face of the die, which hold the projected section therebetween, caused by movement of the tapered face of the punch into the hollow section of the die.

Abstract: A billet is successively cold worked into a product such as a countershaft, an outer race for a constant-velocity joint, or the like by forming a chemically converted lubricating coating on a surface of the billet, forging the billet into an intermediate product at a temperature below a transformation temperature of the billet, covering a surface of said intermediate product with lubricating oil in a die cavity in a die assembly, and forging the intermdiate product at a temperature below the transformation temperature and before the intermediate product gains a predetermined hardness due to age hardening resulting from the first forging step.

Abstract: A closed-die forging having an annular flat surface portion and a corner portion at an outer periphery of the annular flat surface portion is made by a method consisting of a rough forging process and a finish forging process. In the rough forging process, a rough forged product is shaped so as to have an annular flat surface portion smaller in outer diameter than the first mentioned annular flat surface portion and a conical surface portion at an outer periphery of the second mentioned annular flat surface portion. The conical surface portion is so shaped as to extend increasingly outwards as it extend in the same direction of movement of a punch of a rough forging die for performing a forming operation.

Abstract: Ingots hot from rolling are pierced to form a hollow ingot by means of an internal tool of a press or skew-rolling line, and are subsequently elongated to form a tubular bloom by a stretching unit provided with a mandrel rod, and are finally finish-rolled. When inserting or withdrawing the internal tool into or out of the hollow ingot or the mandrel rod into or out of the tubular bloom, inert gas is introduced into the freed interior space in order to prevent scaling of the interior wall of the tubular bloom.

Abstract: During the forging step two metallic flows are generated in the metallic blank, one is an elongating flow toward the flange portion and another is an elongating flow toward the cylindrical portion. These metallic flow are generated simultaneously.Since the metallic blank elongates toward the cylindrical portion and the flange portion at the same time, the metallic structure of the product formed by the present forging method does not develop a slide surface, so that no weak portion is generated in the product.

Abstract: Press tooling for manufacturing an inner or outer member of a constant velocity universal joint, with non-undercut ball-receiving tracks and, between such tracks, a part-spherical cage guiding surface, comprises a first element with radially extending ribs for forming the tracks, and a number of second elements with portions which fit between the ribs of the first element and are shaped to form the part-spherical surface of the joint member between its tracks. For forming an outer joint member the first element may have outwardly extending ribs between which the second elements fit, or for forming an inner joint member for first element may be in the form of a sleeve with inwardly extending ribs between which the second elements fit.

Abstract: An accumulator system for establishing a clamping force on dies in a closed die forging device. The accumulator system includes an accumulator having a differential piston and a free piston. The small end of the differential piston forms a wall of the accumulator oil chamber hydraulically connected to variable volume oil chambers behind the dies. The big end of the differential piston and one side of the free piston form a low pressure gas chamber of the accumulator. The other side of the free piston forms a wall of a high pressure gas chamber of the accumulator. As the dies of the forging apparatus close, oil in the chambers behind the dies moves the differential piston against only the gas pressure in the low pressure gas chamber so that closure is essentially without impact.

Abstract: A closed die forging machine is disclosed in which the dies are clamped in their closed position by a hydraulically operated piston and cylinder means. A spacer is positioned between the clamping means and the movable die during the forging operation. Subsequent to the forging operation, the clamping means are released and the spacer is removed so that the movable die can be mechanically moved to its fully open position. By combining a removable spacer and hydraulic clamping means, it is possible to produce high die clamping forces without requiring substantial fluid flow to and from the clamping means. Therefore, pumping requirements are reduced and the tendency of the hydraulic fluid to become excessively hot is substantially reduced. Immediately after the completion of the forming operation within the closed die cavity, the hydraulic forces are released and a spring-powered system controlled by a cam-operated operator causes partial ejection of the finished workpiece from the stationary die.

Abstract: A press tool comprising a bottom plate onto which there are mounted a die with radial grooves and a profiled ejector inserted into the die and circularly oriented in it so that the grooves of the die and the ejector coincide, and over them, by means of guiding columns and guiding sleeves, there are mounted a top plate with a rigid insert attached to its bottom side, a rest and a punch-holder with radial grooves, in which there are fastened prismatic punches and a central core, and underneath the punch-holder there is provided a punch-guide, fastened to the guiding columns by means of guiding sleeves.

Abstract: An electrical battery pole or terminal (50) is cold-produced by means of a process comprising axial compression at room temperature of an essentially cylindrical metal element (42) between a first and a second portion of die (1) and (2), travelling one opposite to the other, of which the first (1) forms that part which will be the protruding part (13) of the battery pole or terminal and the second (2) portion of die, by subjecting the lower part of the metal block to compression, forms the electrical battery pole's lower part, which is provided with shaped portions (35) forming a number of ribs.

Abstract: A method of manufacturing a valve sleeve is disclosed which is adapted to construct an oil rotary valve together with a valve rotor, and a valve sleeve of a configuration which is suitably formed by carrying out the method is also disclosed. The valve sleeve has an axially extending groove in its inner surface, and the bottom surface of the groove has a portion which is disposed at an angle with respect to the axis. The method of manufacturing comprises shaping a cylindrical member having an inner and an outer diameter, both of which are greater than those of a valve sleeve to be manufactured, inserting a punch into the material, and applying a compression to the material from the radially outside thereof to cause the internal surface of the material to bear against the punch.

Abstract: A tool assembly for shaping workpieces, which comprises a reciprocable punch having a working end engageable with a die to shape a workpiece therebetween. The punch is mounted at its driven end on a reciprocable punch actuator and extends through a floating punch guide having an end adjacent the die which is axially and circumferentially engaged with a recess in the die to align the die and punch axes during the workpiece shaping operation. A workpiece feed tube opens laterally into the punch guide, and the punch guide is reciprocable in response to reciprocation of the punch to open and close the discharge end of the feed tube so as to assure singular feeding of workpieces to the die cavity.

Abstract: A method for producing a worm shaft for use in a rotation control valve of a power steering mechanism. The worm shaft is formed with grooves which receive a control body and form therewith a fail safe structure. The grooves are formed evenly so that the permitted range of movement on either side of a neutral position is uniform. A cylindrical member is plastically deformed in two steps to form the outer side of the control valve. Then, while in a die having in inner shape corresponding to the desired outer shape of the worm shaft, a punch, having an outer shape corresponding to the desired shape of the grooves on the inner surface of the worm shaft and an enlarged-diameter portion, is pressed into a hole in the interior of one end of the member to thereby plastically deform the member to the desired final inner and outer configurations.