Abstract: A manufacturing method for a muffler includes: a trimming step, of cutting out a dogleg shaped muffler body member; a bending processing step of processing the muffler body member into a tube by advancing the muffler body member between an upper roller and a lower roller of a bending machine while adjusting an advancing direction with a guide and by changing a relative position of the upper roller and the lower roller; a first joining step of joining two ends of the tubularly-processed muffler body member in a long side direction; an insertion step of inserting an inner structural member into the inside of the tubularly-processed muffler body member; a second joining step of joining caps to opening portions of the tubularly-processed muffler body member; and a third joining step of joining an air intake joint and an exhaust pipe to the sealed muffler body member.

Abstract: An electric wire shaping apparatus includes a pair of male and female shaping dies and a pressing mechanism. Each of the male and female shaping dies has a shaping surface that includes a plurality of straight parts and a plurality of bent parts. The pressing mechanism moves one of the male and female shaping dies toward the other, thereby pressing a turn portion of an electric wire between the shaping surfaces of the male and female shaping dies in a width-wise direction of the turn portion. Furthermore, the male and female shaping dies are so configured that when they are located closest to each other, a gap W2 between a corresponding pair of the bent parts of the shaping surfaces of the male and female shaping dies is different in size from a gap W1 between a corresponding pair of the straight parts of the shaping surfaces.

Abstract: A pipe bending shoe including a support frame, a pipe channel defined by a first bending frame connected with the support frame and by a second bending frame connected with the support frame, and a plurality of flexible straps spaced along the pipe channel and spanning the pipe channel transversely between the first bending frame and the second bending frame in order to provide a transversely segmented pipe sling, wherein the pipe sling maintains a constant convex longitudinal sling profile during bending of a pipe using the pipe bending shoe.

Abstract: In primary press forming process, a piece of blank sheet metal is draw worked so as to form a preformed work piece (Wb) provided with a bent portion (a) substantially conforming to a three dimensional contour of a leading edge of a blade to be protected and extending along a longitudinal direction, and a pair of planar portions (b and c) extending from either side of the bent portion. In a secondary press forming process, the planar portions (b and c) of the preformed work piece are stretch formed into a final shape that conforms to the corresponding profile of the blade while the bent portion (a) of the preformed work piece is clamped and protected from deformation.

Abstract: A die on which a fabricated body to be press-formed is mounted includes a mounting surface on which the fabricated body is mounted, a punch that forms a hole in the fabricated body, a first receiving portion that at least partially receives the punch, and a second receiving portion which is formed in the mounting surface and receives a deformed portion of the fabricated body that is formed by the pressure of the punch on the fabricated body.

Abstract: In primary press forming process, a piece of blank sheet metal is draw worked so as to form a preformed work piece (Wb) provided with a bent portion (a) substantially conforming to a three dimensional contour of a leading edge of a blade to be protected and extending along a longitudinal direction, and a pair of planar portions (b and c) extending from either side of the bent portion. In a secondary press forming process, the planar portions (b and c) of the preformed work piece are stretch formed into a final shape that conforms to the corresponding profile of the blade while the bent portion (a) of the preformed work piece is clamped and protected from deformation.

Abstract: A pressing apparatus includes a lower die (24) fixed to a lower plate (11), and first and second plate (11), and first and second upper die punches (33 and 34) capable of being lifted and lowered along with an upper plate (12). The first upper die punch (33) supported by a spring (49) is capable of being lifted and lowered relative to the second upper die punch (34). The upper plate (12) is lifted and lowered, while intermittently feeding a band-shaped work (W) one pitch by one pitch from the right to the left along an upper surface of the lower die (24), thereby pressing the work (W) to form grooves in the work (W) continuously. When the groove is formed in the work (W) by pressing the work (W) by the second upper die punch (34), the groove formed at the last time by pressing the work (W) by the second upper die punch (34) is retained and positioned between the first upper die punch (33) and the lower die (24).

Abstract: An improved pipe bending apparatus comprising a plurality of belts supporting the minor radius of the bend. The belts cannot support stresses sufficient to allow concentrated stress to cause the pipe walls to collapse. The belts are affixed to a framework that forces the belts into the sides of the pipe, thereby providing support to maintain ovality of the pipe cross-section.

Abstract: The invention relates to apparatus and methods for manufacturing a bent product by press bending a malleable material. The bent product is bent along the lengthwise axis and has a bottom wall and at least one sidewall in cross section. The apparatus preferably includes a die having within its surface a recess. The recess is bent along the lengthwise axis. The apparatus also includes a punch that may be inserted into the recess of the die. The die and the punch substantially correspond to each other such that the die and the punch include a first portion having a first bend radius corresponding to a lengthwise bend in the bent product and a second portion having a second bend radius corresponding to a linear region of the bend product. If the first bend radius is smaller than the second bend radius, chamfered faces formed in the die and punch are shallower and narrower in the first bend radius than the second bend radius.

Abstract: In a method and apparatus for press bending a metal plate, a punch is inserted into a recess of a die to bend a plate. The punch has a first edge formed away from a die and a second edge formed near the die. A corner of the recess of the die opposed to the punch is chamfered. The chamfered face has a third edge formed at the border of the top side of the die at the chamfered recess. In a first half of the press bending, the plate is bent with the first and third edges serving as lines of contact. Subsequently, the plate is further bent with the second edge serving as a line of contact. A portion of the punch between the first and second edges is held in a non-contact state with the plate throughout steps of press bending the plate.

Abstract: A flexible shoe for a bending machine which includes a pair of flexible resilient spring-like shafts. A flexible web extends between and is secured to the pair of shafts.

Abstract: In the configuration wherein a metal thin plate is pressed by dies 2 to a punch 1 having unload channels 1b and 1c which elongates from one end of the punch 1 to the position corresponding to a tab-bent portion 60a of a workpiece 60, the edge portions of the punch 1 are chamfered as curved faces R or formed into an obtuse angle of 90.degree. or more. After the metal thin plate is bent along the punch, the angle of the edge portions is formed by pressing the metal thin plate toward the punch, and the workpiece 60 is unloaded in the direction along which the dimensions of the unload channels 1b and 1c formed on the punch 1 can be shortened.

Abstract: A compression molding tool comprises an upper part (3) and a lower part (2) connected by guides (4). A die (5) arranged in the lower part (3) of the tool cooperates with a force plug (6) arranged on the upper part (2) of the tool. The die (5) contains a mold cavity (7) the side walls of which are formed by two regions (12, 13). The outer region (13) of the side walls is inclined outward, i.e., divergent. A frame (14) guided on the columns (4) can be connected to the force plug (6) via a coupling device (15). Mounted on the frame (14) are spring-loaded elements (16) the free ends (17) of which cooperate with the inclined region (13) of the side walls of the mold cavity (7) in the die (5). The spring-loaded elements serve to produce a circular folded seam around the multilayer molded plates.

Abstract: A bending apparatus can preclude the generation of an undesired flaw in a workpiece during the bending of the workpiece and can readily cope with workpieces of various thicknesses. The apparatus has a die having a top groove of a W-shaped sectional profile, and a pair of blades disposed on top of the groove. The blades are supported for rotation and movement by mounting plates, and a spring biases the blades to horizontal positions atop the groove. The blades can be rotated and moved by a punch until the blades become seated in the groove. Spacers that constitute extensions of side wall surfaces of the die defining opposite sides of the groove are removable from the die and replaceable to vary the distance by which the side wall surfaces are extended in correspondence with the thickness of the workpiece to be bent.

Abstract: A punch and die assembly including a punch having an outer surface conforming generally to a configuration desired for a sheet metal part to be produced and adapted for rectilinear movement in a given direction between retracted and extended positions, the punch having a rear portion with a cross-section of given width and a front portion with a cross-section of predetermined width greater than the given width; and a die body defining a cavity comprising an outer portion defining an opening for receiving the punch and an inner portion communicating with the outer portion. The inner portion has a cross-section with substantially uniformly spaced side walls dimensioned so as to closely accommodate the front portion of the punch and a sheet metal workpiece, and to provide between said rear portion of the punch and the side walls a gap greater than twice the thickness of the workpiece when the punch is in its extended position within the outer portion of said cavity.

Abstract: A die for use with a punch for bending flat metal stock and including a body defining a support surface adapted to support a piece of flat metal stock, a cavity disposed in a path of movement of the punch and intersecting and projecting below the support surface, and a stop surface forming a bottom wall of the cavity and having first and second surface portions; and a mounting retained by the body. A first elongated die bar is supported by the mouting for both translational and pivotal movement on a first axis in the cavity on one side of the path of movement; the first die bar defining upper and lower surfaces having a wedge shaped cross-section. A second elongated die bar also is supported by the mounting for both translational and pivotal movement on a second axis in the cavity on an opposite side of the path of movement; the second die bar defining upper and lower surfaces having a wedge shaped cross-section. This combination eliminates scoring during the bending of flat metal stock.

Abstract: A method for fabricating a direct-heated cathode structure comprising a bending process wherein the bending is carried out by a plurality of hollow punches, those are assembled around a center shaft with each cushion springs of different elastic moduli inside the hollows thereof and press a filament material with time intervals between each punches thus making the filament material corrugate-ended; and a welding process wherein an end of corrugate-ended filament is put on an upper end of bended lead bar, then electrodes of an electric resistance welder are put on the filament end and beneath said lead bar end respectively to carry out the welding. Also, an apparatus which is suitable to carry out the method comprising a corrugate bender assembly and a welding jig assembly so being prepared to perform said bending process and said welding process respectively.

Abstract: An arrangement for profiling forwardly indexed material webs for producing e.g. parallel, transverse undulations in a sheet metal web (6) of uniform width which is forwardly indexed through a forming space (5) located between a lower bed (1) having a die (3) with an upwardly turned forming surface (4, 21) above which is a holding device (8) carrying a punch mechanism (7) reciprocatingly driven relative to the die (3) and executing a forming stroke while engaging the web and the forming surface of the die. An inclined ramp (22) guides the incoming web obliquely downwards towards the forming location (21) on the forming surface.

Abstract: A method of and apparatus for press forming sheet metal into articles, such as roof cladding element (10), having intersecting fold lines. A strip of metal is advanced through a forming die which has first (20) and second (21) stages and a press forming operation is performed on the metal strip in each stage of the die during each closing stroke of the die. One portion of the metal strip is formed in the second stage (21) of the die during a first time interval of each closing stroke of the die and a further portion of the metal strip is movably clamped in the first stage (20) of the die during the same time interval in order that it may be pulled into said second stage (21) of the die during the first time interval. During a second time interval of each closing stroke the metal strip is immovably clamped in both stages (20 and 21) of the die.

Abstract: A helical baffle for shell and tube type heat exchangers is fabricated by stamp forming a plate in the form of a partial circular section into a helical section between opposed, mating helically-shaped faces of two forming dies. The plate contains a series of apertures in the form of a pattern for receiving heat exchanger tubes. The dies contain sleeves and opposed reaming rods which form lips on the apertures during stamping of the plate. Lips can also be formed on the outer edge of the plate and the edge of a central passage during stamping. The lips prevent the helical plate from twisting or returning to a flat configuration. The leading and trailing edge of the helical plates are then joined such as by riveting or welding into a continuous helical baffle with sets of heat exchanger tube apertures aligned along a common axis.

Abstract: A female die for use in press forming workpieces comprises a longitudinally hingeable plank which hinges under the action of a male die to wrap the workpiece around the male die to conform to the shape thereof. The plank is provided with reinforcing ribs at a portion thereof whereby they do not interfere with a bearing surface for the workpiece.

Abstract: The invention relates to a method of embossing heat exchanger plates in several steps by a pressing tool, in that after a portion of the sheet blank has been embossed a subsequent portion of the blank is embossed, after this has been positioned and fixed in place between the punch and the die of the press. The positioning and clamping takes place in such a manner that a groove with zigzag extension pressed at the preceding embossing step in the sheet is caused to engage between a groove and, respectively, a bead arranged in the punch and the die which prior to the embossing are moved against each other and inside of the plane of the punch and, respectively, die by spring force.

Abstract: Bending and forming apparatus comprises an anvil adapted for use in a press in conjunction with a die connected to an opposed portion of the press, to form and bend material interposed therebetween as the press closes during its cyclic operation. The anvil includes a plurality of elements each of which is normally fixed to form an extension of another by an embodied locking device. In its extended condition the anvil is a rigid unitized structure of substantially fixed length. The locking device is constructed and arranged to release to provide the elements as hard tooling of reduced length as bending and forming of the material worked thereby proceeds, to set the bent and formed configuration of the material worked. A trigger device is included for triggering the release of the locking device to provide for reduction in length of the anvil. The bending and forming apparatus provides hard tooling in both its original condition and when reduced in length.

Abstract: A method of pressing sheet material utilizing counterpad pressure to eliminate springback is disclosed. The sheet material is sequentially bent at pairs of bend radii during first and second increments of striking. The first increment of striking is carried out with little or no counterpad pressure to permit a curvilinear section to form immediately beneath the male punch member due to the bending moment. The second increment of striking is carried out with a positive counterpad pressure effective to flatten the curvilinear section and thereby space the second pair of bend radii from the first pair. Residual springback from the first bending action subtracts from the springback of the second bending to reduce the resultant springback in the product.

Abstract: Method and apparatus for forming a multi-pole winding for a dynamo-electric machine wherein a skein of magnet wire is wound and mounted on spaced retaining jaws biased outwardly to keep the wire under light tension during a subsequent forming process. Forming tools are moved inwardly against the wire between the retaining jaws to produce a petalled, serpentine form with a series of apices between the retaining jaws. Holding pins are inserted between the wire and the forming tools at the apices, and the forming tools are retracted. While the wire is held between the retaining jaws and holding pins, it is loaded onto a fingered transfer tool.

Abstract: A pipe bending apparatus for bending thin wall pipe used in oil and gas pipelines. The apparatus includes a housing section with an upper bending die connected to its frame. Mounted within the housing section are a pair of flexible external bending shoe assemblies for clamping around the external surface of that section of pipe to be bent. The apparatus further includes a flexible mandrel aligned between the external bending shoe assemblies and adapted for being inserted into the pipe and expanded during bending operations. A positioning assembly is also connected between the mandrel and the housing section for accurately positioning the mandrel in the pipe and moving the pipe with respect to the apparatus while insuring that the bend is properly aligned. The mandrel further includes a series of slidably mounted shoe assemblies which move in a toggle-like manner to engage the inner surface of the pipe.

Abstract: A novel punch and die assembly is disclosed wherein an intermediate punch-and-die member having an aperture defined therein floats between a punch member and a die member. Upon activation, the pucnh-and-die member remains stationary while the punch member deforms a workpiece portion into the aperture. As the deforming operation effected by the punch member is completed, the punch member seats on the punch-and-die member to clamp the workpiece therebetween, after which the biasing of the punch-and-die member into its stationary position is overcome and the punch member, punch-and-die member and workpiece move in unison towards the die member to complete the forming process.

Abstract: Proposed in this specification is a method for fixing a multitude of blades or vanes onto inner concaved surface of an outer shell of a turbine wheel for a fluid or hydrodynamic coupling made by sheet metal stamping, in which a plurality of slots, each having a size sufficient to receive in it a projected part of each blade, are formed by means of an array of punches held on a die in the inner concaved surface of the outer shell of the turbine wheel at an equal space interval provided between adjacent slots, and in an arrangement of a plurality of concentric rings, then the projections provided on each blade are fitted into the slots in a manner to cause the blade to extend in the radial direction from the center of the concentric rings of the arrays of the slots, and finally one of the edge portion of each slot is staked or caulked by means of the array of punches which have been shifted for a thickness of the blade so as to cause one of the side surfaces of each of the projections on each blade to be urged

Abstract: The invention relates to a machine for processing metal in sheet or plate form, and especially for bending metal sheets, which includes a machine frame, a table base and a ram vertically displaceable in relation to the table base. An upper tool is mounted on the ram and a lower tool cooperating therewith is disposed on the table base over the U section filled with oil with the sheet therebetween, these two tools bending the metal sheet. One of the tools is supported by a compliant support member for the tool. The compliant support member supporting the tool comprises a plurality of individual elements which are disposed tightly besides each other in the oil in the U section and are independently displaceable in a vertical direction so that, in operation, only those elements are displaced towards the supporting means on which the work sheet rests.

Abstract: A bending apparatus for bending individual sheet and strip blanks and having a bending punch curved to a radius less than the desired bending radius. Tip-supports are arranged at either side of the punch and are pivotable in the bending plane. Each support has a supporting pad for holding the blank and the pivotal articulations of the supports are arranged beneath the pads and spaced horizontally from the edges of the pads facing the punch.