Abstract: A press mold for forming a panel, may include an upper die for vertically operating by an upper press, and having a mounting recess recessed upward at a lower surface central portion, a lower die disposed under the upper die, and configured to the vertically operate by a lower press, an upper pad disposed in a center portion of the mounting recess, and formed with an upper forming surface at a lower surface edge portion, a lower steel disposed under the upper pad, mounted on the lower die, and formed with a lower forming surface at an upper surface edge portion of the lower steel corresponding to the upper forming surface, and an upper steel mounted on the upper die at a position exterior to the lower forming surface.

Abstract: A manufacturing apparatus for a hat-shaped cross-section component includes a die having first molding surfaces, a pad having a second molding surface, a punch having a third molding surface, a holder having fourth molding surfaces, and a first restraint portion. An upright wall is molded between a top and each of flanges by moving the pad and the punch relative to the die and the holder, or moving the die and the holder relative to the pad and the punch. The first restraint portion is configured to, during a period from when a top forming part is sandwiched by the second molding surface and the third molding surface to when the upright walls are molded, suppress displacement of the top forming part in a longitudinal direction of the top forming part relative to the second molding surface and the third molding surface.

Abstract: A die 20 used to form a metal tube into a tubular twist beam part 22 having a U-shaped torsion section 66 is provided. The die 20 includes a punch 44 and side form blocks 34 which simultaneously engage a metal tube and form the metal tube into the tubular twist beam part 22. The form blocks 34 have a curved profile which depends on the desired profile of the tubular twist beam part 22 to be formed. The die 20 includes horizontal spacer blocks 38 and vertical spacer blocks 32 restricting movement of the punch 44 and form blocks 34. The spacer blocks 32, 38 can have various different dimensions and can be easily removed and replaced to adjust the closing position of the die 20 and thus form multiple tubular twist beam parts 22 each having a different dimension and different roll rate.

Abstract: A tool includes first and second tool parts that move toward one another, at least one processing device provided on the first tool part, and at least two counter devices provided on the second tool part. The processing device and the counter devices are rotatable relative to one another about at least one positioning axis, and the counter devices are aligned relative to one another along a direction of relative rotational movement of the processing device and the counter devices. The processing device and a first counter device are allocated to one another by at least a first defined processing parameter, and the processing device and a second counter device are allocated to one another by at least a second defined processing parameter. The first processing parameter is different than the second processing parameter.

Abstract: An electrical connector for a composite core conductor and a method of controlling crimping thereof includes a coupling portion and a tubular portion extending from the coupling portion. A conductor has a non-metallic core surrounded by electrically conductive strands and has a connecting portion of the core extending axially beyond the strands. The connecting portion is received in the tubular portion. A crimped portion on the tubular portion radially engages the connecting portion and secures the conductor to the tubular portion. The crimped portion is formed by concave surfaces on internal surfaces of crimping dies. The concave surfaces have different radii of curvature than remaining portions of the internal surfaces.

Abstract: A molded casing suitable for a handheld electronic device is provided. The handheld electronic device includes a body and the molded casing, and at least one part of the body is covered with the molded casing. The molded casing is in a uniform thickness and has a continuous mosaic surface. The mosaic surface is composed of a plurality of non-coplanar polygons, wherein an intersection line is formed between any two adjacent polygons. An end of any one of the intersection lines is connected to an end of another intersection line or an edge of the mosaic surface, and an equivalence radius of a vertex angle at each intersection line is less than or equal to 0.1 millimeter. A mold assembly and a forming method for fabricating the molded case are also provided.

Abstract: A slide fastener slider has a body including an upper wing, a lower wing and a coupling pillar mutually coupling the respective upper and lower wings. The slide fastener slider has been cast molded to have a configuration where the post to which a pull is attached extends over the upper wing substantially in parallel with the upper wing, and then a logo or a pattern or the like has been engraved on the upper surface of the post.

Abstract: A hand tool, such as a duct seamer. The hand tool may include a first handle; a second handle connected to the first handle for pivoting movement about a handle pivot point; a first jaw operably connected to the first handle and having a first inner surface; a second jaw operably connected to the second handle and having a second inner surface; a first groove and a second groove on each of the first inner surface and the second inner surface; and a first shoulder created by the first groove and a second shoulder created by the second groove on each of the first inner surface and the second inner surface, the first shoulders providing a first stop and the second shoulders providing a second stop for the work-piece. The jaws may provide the shoulders at a distance of ? inch and 1 inch from a front of the jaws.

Abstract: A slide fastener slider has a body including an upper wing, a lower wing and a coupling pillar mutually coupling the respective upper and lower wings. The slide fastener slider has been cast molded to have a configuration where the post to which a pull is attached extends over the upper wing substantially in parallel with the upper wing, and then a logo or a pattern or the like has been engraved on the upper surface of the post.

Abstract: A die set for crimping operations includes first and second die members having raised areas including a plurality of knurls and character areas. The die set combining knurls and character areas on the operative areas of the die members allows a single die set to be used to condition a surface for crimping operations as well as crimping connectors and marking them with relevant indicia without having to change die sets.

Abstract: A method for making a projection on a metal panel includes providing a lower die having a recess in the shape of the desired projection, laying the metal panel atop the lower die, positioning a filler material atop the metal panel, and lowering an upper die onto the filler material so that the filler material is forced into the metal panel and in turn forces the metal panel into the recess of the lower die whereby a projection is formed and the projection is filled with the filler material.

Abstract: The present invention relates to a B-shaped crimping die for a crimping tool. The crimping tool and the crimping die are used for crimping a plug with an electrical cable located therein into a B-shape. The crimping die comprises a first crimping die half and a second crimping die half. A B-shaped crimping contour is defined by the crimping die halves in a closed state. A first crimping contour part of the first crimping die half and a second crimping contour part of the second crimping die half together build the crimping contour. Two transition points are located at the transitions between the two crimping contour parts. According to the invention an opening angle of a contour of the second crimping die half increases at said transition points in moving direction of the first crimping die half during the crimping process.

Abstract: A floor support for a grain bin floor made from a sheet of galvanized steel having a top surface, a bottom surface and flat ends. The floor support has a plurality of flanges and notches disposed within the top surface and a plurality of openings disposed through the sheet of galvanized steel. Positioned between each opening is a first bend. Positioned on either side of selected first bends is a second bend thereby forming a z-shaped floor support.

Abstract: Embodiments herein relate to a heat sink having nano- and/or micro-replication directly embossed in a bulk solidifying amorphous alloy comprising a metal alloy, wherein the heat sink is configured to transfer heat out of the heat sink by natural convection by air or forced convection by air, or by fluid phase change of a fluid and/or liquid cooling by a liquid. Other embodiments relate apparatus having the heat sink. Yet other embodiments relate to methods of manufacturing the heat sink and apparatus having the heat sink.

Abstract: A translating die apparatus and method for forming a piece of material into a part having complex contours. The translating die apparatus may comprise upper and lower mounts, fixed upper and lower dies fixed to the upper and lower mounts, respectively, and movable upper and lower dies translatably coupled with the mounts and configured to translate laterally toward and away from the fixed upper and lower dies. The piece of material may be placed between the upper and lower dies and one of the mounts may be actuated toward another of the mounts to sandwich the piece of material between the upper and lower dies. Simultaneously, the movable upper and lower dies may translate toward the fixed upper and lower dies, until the movable and fixed dies abut each other when the upper and lower dies are fully pressing the piece of material therebetween.

Abstract: A system and method forming a ground bonding strap. A length of cable is measured to determine a segment of cable to stamp to form a pair of connectors. The segment is heated. The segment is stamped to form the pair of connectors. The pair of connectors defining an indentation and a pair of receptacles disposed through the cable. The pair of receptacles being each adjacent to and separated by an indentation. The indentations being positioned to allow a user to cut between the pair of connectors to form a ground bonding strap of a length selected by the user.

Abstract: An evaporator plate made of a metal plate having a plurality of shaped dimples thereon, the dimples each being defined by a pair of opposing pyramid shaped end faces and a pair of trapezoidal shaped left and right side faces adjoining the pair of pyramid shaped end faces. An evaporator assembly comprising first and second evaporator plates and tubing arranged in a serpentine path sandwiched therebetween, each plate including a plurality of parallel fins extending from a first surface, a pair of end flanges parallel to the fins, and a plurality of the shaped dimples. A tool for making the plate and a method of making the assembly are disclosed.

Abstract: The present invention relates to a bending device of which a beam is inserted between laminated moldings formed by slidably layering a plurality of molding plates, and the bending device of which deformation of the laminated moldings may simultaneously realize bending of up and down directions and side directions of a curved portion of a beam, and thus the bending device may realize a 3-dimensional bending process at once.

Abstract: A bending press system is disclosed. The bending press system may include: at least one guide post; a slide plate mounted at a slider so as to be slidable upwardly or downwardly along the guide post; a bending die including a lower die having an upper surface and an upper die having a lower surface corresponding to the upper surface of the lower die and mounted on a lower surface of the slide plate, and adapted to bend an object supplied between the lower die and the upper die to have a predetermined curvature; and a pair of clamping means mounted respectively at both sides of the bending die corresponding to the bending die and adapted to clamp both end portions of the object.

Abstract: [Problem] There is provided a pipe end shape correcting apparatus capable of improving the roundness without loss of work efficiency and the mechanical damage to a weld bead even in the case where the pipe ends of UOE metal pipes having various outside diameters are worked.

Abstract: Forming processes such as hot creep forming or superplastic deformation require a die former. This die former includes a lower die and an upper die within which an initial roughly shaped component is placed and then shaped by downward pressure between the die parts. Previous arrangements have included a simple stop to engage edges of the component to define position. In use, due to the nature of the forming process, movement of the component can occur, and in such circumstances it may be necessary for the operator to adjust the position of the component during the forming process. By utilising pegs about the periphery at least of leading and trailing edges of a component, a better edge definition is created, thereby reducing the requirement for interim positioning of the component in use.

Abstract: A device for configuring foil comprising a first portion comprising a first configuration; a second portion comprising a second configuration; the foil dispenser adapted to dispense foil between the first and second portions, the first and second portions imparting a configuration to the foil as the foil exits the dispensing device. A method of creating a cross sectional configuration in foil comprising: passing the foil through an opening; the opening having first and second portions which impart a configuration to the foil; the first and second portions being configured to create elevated portions along the longitudinal axis of the foil.

Abstract: The invention relates to a method for producing a blank, which is composed at least substantially of material that can be embossed, in particular aluminum or an aluminum alloy, for closing a container along the edge thereof, in particular by means of adhesive bonding or sealing, the blank having an embossed surface and being stamped from a continuous material. The invention is characterized in that markings are embossed on the continuous material when the surface of the blank is embossed, said markings being used for the position determination during the stamping process.

Abstract: A system and method forming a ground bonding strap. A length of cable is measured to determine a segment of cable to stamp to form a pair of connectors. The segment is heated. The segment is stamped to form the pair of connectors. The pair of connectors defining an indentation and a pair of receptacles disposed through the cable. The pair of receptacles being each adjacent to and separated by an indentation. The indentations being positioned to allow a user to cut between the pair of connectors to form a ground bonding strap of a length selected by the user.

Abstract: A method of making metal target blank using circular groove pressing includes pressing a metal or metal alloy target blank in a first circular grooved pressing die set into a first concentric corrugated shape while maintaining an original diameter of the target blank to create concentric rings of shear deformation in the target blank. Forces are then applied to the concentric corrugated target blank sufficient to substantially flatten the target blank with a flat die set while maintaining the original diameter of the target blank to restore the target blank to a substantially flat condition. The target blank is pressed in a second circular grooved die set into a second concentric corrugated shape while maintaining the original diameter of the target blank, wherein the second die set has a groove pattern offset from a groove pattern of the first die set so as to create concentric rings of shear deformation in areas of the target blank which were not previously deformed.

Abstract: An electric wire shaping apparatus includes a pair of male and female shaping dies and a pressing mechanism. Each of the male and female shaping dies has a shaping surface that includes a plurality of straight parts and a plurality of bent parts. The pressing mechanism moves one of the male and female shaping dies toward the other, thereby pressing a turn portion of an electric wire between the shaping surfaces of the male and female shaping dies in a width-wise direction of the turn portion. Furthermore, the male and female shaping dies are so configured that when they are located closest to each other, a gap W2 between a corresponding pair of the bent parts of the shaping surfaces of the male and female shaping dies is different in size from a gap W1 between a corresponding pair of the straight parts of the shaping surfaces.

Abstract: The corrugated fin production equipment is capable of easily separating a corrugated fin having high ribs from a die after forming the ribs. The corrugated fin production equipment comprises: a lower block; an upper block being moved to and away from the lower block; the die being provided to the lower block and having a concave section; a punch being inserted into the concave section so as to form the rib when the lower block and the upper block are closed; and a movable die constituting a part of the die including the concave section, the movable die being upwardly moved above other parts of the die so as to lift a part of the corrugated fin, in which the rib has been formed, from the underside after the lower die and the upper die are closed to form the corrugated fin.

Abstract: Method of forming depressions (e.g. dimples) in a sheet material to form a textured surface thereon involves pressing one or more tool tips into a metallic or non-metallic sheet material while the sheet material is supported by a support layer that is relatively softer (e.g. having a lower Young's modulus) than the sheet material so as to allow plastic deformation and reduce pile-up of raised displaced material of the sheet material at the edges of the depressions.

Abstract: A tooling assembly for scoring a can end is provided. First and second opposing tool members cooperate to create a depression in the can end, and to form a scoreline within the depression. A conversion press for converting a can end shell into a can end, and a method for scoring a can end are also provided. The method includes engaging a first side of the can end with a score knife, supporting at least a portion of a second side of the can end with a score anvil, depressing the can end into a cavity of the score anvil to form the depression, and forming the scoreline within the depression. The depression and scoreline are formed substantially simultaneous within the same tool station of the conversion press. A sealant, which is applied to the scoreline, forms a pool within the depression, thereby completely covering the scoreline.

Abstract: In an apparatus and a method for producing diffraction- and interference-active structures by micro-pattern stamping a metal object, a micro-stamping arrangement is provided including a micro-stamping station with a micro-pattern stamp for generating a diffraction-active structure on the metal object, an application station for applying a protective layer to the diffraction-active structure and a macro-stamping station for applying a macroscopic image relief over the diffraction active structure while it is protected by the protective layer.

Abstract: Disclosed herein is a sheet metal stamping device and methods for reducing the size of a blank required for producing a stamped part therefrom than is conventionally possible. The device utilizes an intermediate clamp section with projections having clamping formations located thereon which complement clamping formations located on a first die section. The intermediate clamp section projections allow for the use of a smaller blank size as less addendum material is required to secure the blank during the stamping process. The blank is secured using the intermediate clamp section and the first die section prior to the second die section engaging the blank to stamp the part. In some embodiments, retention beads resultant from the clamping process may remain in the stamped part, that being inside a trim line. Furthermore, in some embodiments, a blank shifter may be provided to locate the blank between the die sections prior to clamping.

Abstract: A hydraulic pressing and/or cutting tool (1) comprises an electric motor (6), a converting mechanism (8) suitable to convert the rotary motion of the motor (9) to an oscillating translational motion, a hydraulic pump (11) suitable to carry out, in response to the oscillating translational motion, an increase in the pressure of a pressure fluid acting on an operating piston (12) such that the operating piston (12) is displaced, a stationary jaw (13) and a movable jaw (14) connected to the operating piston (12) such that, in response to the displacement of the operating piston (12), the movable jaw is displaced to the stationary jaw (13) to carry out pressing or cutting operations. The converting mechanism (8) comprises an epicycloidal gear (16) and a thrust unit (17) co-axial with the epicycloidal gear (16).

Abstract: A thin walled body is deformed in a process in which the body is gripped securely in a holding station and, while gripped in the holding station, tooling engages to deform the peripheral wall of the body at a predetermined wall zone. The tooling is provided at a tooling station which is adjacent the holding station during deformation. The predetermined wall zone is co-aligned with the tooling by rotation of the body about an axis prior to securing at the holding station.

Abstract: Disclosed is a press system having advantages of preventing a molded product panel from bursting or being torn due to a difference in molding depth caused by a protrusion shape to improve the moldability and marketability of the product panel when press molding is performed on a material panel. An illustrative press system comprises: a lower die punch provided on a bolster and having a lower surface shape of a product panel; a blank holder provided on the outside of the lower die punch and mounted on the bolster through cushion pins; an upper die having an upper surface shape of the product panel, mounted on the slider, and pressing a material panel together with the lower die punch to mold the product panel; and a sub blank holder unit provided inside the lower die punch by performing the molding while holding a portion of the material panel to be molded into a protrusion shape together with the upper die such that a difference in molding depth is compensated when molding is performed.

Abstract: The forming recesses of a lower die and an upper die are formed to have a semi-oval profile so as to provide a forming space almost oval in section with the dies closed. The parting line between the lower die and the upper die is deviated as much as h from the major axis of the forming space toward the upper die side, and the opening width of the forming recess of the lower die is set to be slightly larger than the opening width of the forming recess of the upper die. A metal bent tube is plastic-deformed into an almost oval shape in section by closing the dies while being compressed in a peripheral direction by the lower and upper dies to eliminate spring-back caused by bending, whereby the buckling and pinching toward the outer side of the tube wall is prevented by the expanded portion of the lower die and buckling toward the inner side of the tube wall is prevented by a step difference formed by the difference in opening width between the lower die and the upper die.

Abstract: A bending apparatus for corrugating a sheet-like material can comprise a support member, a feed mechanism, a bending member, a hold-down member, and a driving mechanism. The support member can comprise a support surface formed with desired corrugations. The feed mechanism can be configured to feed the support member in increments corresponding to one pitch of the corrugations formed on the support member. The bending member can be configured to be reciprocated between an actuated position mating with a corrugation on the support surface such that a sheet-like material laying on the support surface is bent along the corrugation formed on the support member and a retracted position. The hold-down member can be configured to be reciprocated between an actuated position holding the sheet-like material against the support surface and a retracted position.

Abstract: A method is disclosed for marking a socket. The method includes the steps of providing a socket, pressing the socket to make an indented mark, executing thermal treatment on the socket, coloring a portion of the socket near the indented mark to form a printed layer, vibrating and grinding the socket to remove the printed layer from the socket except the indented mark, and electroplating the socket to form a coating on an external side and an internal side of the socket.

Abstract: An apparatus and method for imprinting a pattern on a medical device to provide a surface with greater surface area and improved adhesion properties.

Abstract: Thread lug forming systems form thread lugs (36) on container necks or necked end domes. A continuously rotating cam system (100) has multiple sets of thread lug forming tools (135) which are driven to recirculate about stationary cams (130). The cams actuate inner and outer forming tools (150, 152) of the tool sets as they progress around the cams to form the thread lugs. A second system uses generally the same tool sets in a multiple-station reciprocating press (203), and the container bodies are indexed through the tool stations (252) in which the thread lugs are formed.

Abstract: In an apparatus and a method for producing diffraction- and interference-active structures by micro-pattern stamping a metal object, a micro-stamping arrangement is provided including a micro-stamping station with a micro-pattern stamp for generating a diffraction-active structure on the metal object, an application station for applying a protective layer to the diffraction-active structure and a macro-stamping station for applying a macroscopic image relief over the diffraction active structure while it is protected by the protective layer.

Abstract: An apparatus and method for imprinting a pattern on a medical device to provide a surface with greater surface area and improved adhesion properties.

Abstract: A system and method for reconfiguring an airfoil of a turbine vane segment. In at least one embodiment, the system may be used to straighten an airfoil of a turbine vane segment to remove lean, twist, or racking, or any combination thereof. The airfoil may be straightened by applying a load to an inner shroud in a direction that is generally tangential to an outer shroud of the turbine vane segment. Orifices may be cut into the airfoil suction side, inboard of the outer shroud, to facilitate the straightening process. The orifices may be sealed upon completion of the process.

Abstract: The present invention provides an apparatus and method for manufacturing a metal separator for a fuel cell, which can manufacture large-sized metal separators in large quantities using metal plates such as stainless steel by thermoplastic deformation using an incremental and synchronized rubber molding process.

Abstract: A crimping apparatus and method are provided that enable secure crimping of objects to one another even when the objects are subject to thermal or stress cycling. Specifically, an apparatus for crimping a work-piece includes a die pair with a first die that defines a first groove characterized by a first cross-sectional shape as well as a second die opposing the first die. The second die defines a second groove characterized by a second cross-sectional shape different than the first cross-sectional shape. When the dies are moved together for crimping the work-piece, the first and second grooves are aligned to define a die cavity with a compound cross-sectional shape for crimping the work-piece.

Abstract: A fixing apparatus of the present invention for an electronic induction heating system includes a heat roller and a magnetic excitation coil that generates Joule heat within the heat roller. The fixing apparatus includes a coil positioner that positions the magnetic excitation coil around a portion of a periphery of the heat roller, a fixing roller that fixes toner image on a recording medium, and a belt that contacts a portion of a periphery of the heat roller and the fixing roller to conduct the generated heat from the heat roller to the fixing roller. The coil positioner further has a surface of first curvature substantially identical to a curvature of a periphery of the heat roller at an opposition area, the opposition area being opposite to a contact area where the heat roller makes contact with the belt. The coil positioner is spaced from the belt by a predetermined distance.

Abstract: In primary press forming process, a piece of blank sheet metal is draw worked so as to form a preformed work piece (Wb) provided with a bent portion (a) substantially conforming to a three dimensional contour of a leading edge of a blade to be protected and extending along a longitudinal direction, and a pair of planar portions (b and c) extending from either side of the bent portion. In a secondary press forming process, the planar portions (b and c) of the preformed work piece are stretch formed into a final shape that conforms to the corresponding profile of the blade while the bent portion (a) of the preformed work piece is clamped and protected from deformation.

Abstract: Expanded metal machine includes a fixed blade, a displaceable blade, displaceable in a vertical and a transverse direction and which has a cutting edge with cutting projections interspaced in the transverse direction. Conveying device for conveying a flat material in a direction of conveyance between the blades. Ram for effecting a periodic vertical movement of displaceable blade, and a transverse displacing device for effecting a transverse displacement of displaceable blade that is synchronized with reciprocating motion. To enable a precise fine adjustment of the cutting gap, fixed blade is held in a fixed one-piece or multiple piece blade holding fixture vertically adjustable by a depth of cut adjusting device for adjusting a vertical depth of cut between the blades. Depth of cut adjusting device has at least two oppositely tapering wedges, displaceable in a coupled manner and having parallel sloped surfaces held in blade holding fixture in a sliding manner.

Abstract: The invention is directed to a method of working a small recess portion. In the method, prior to press-forming small recess portions arrayed in a row by pressing a predetermined number of pieces of aligned male dies to a metal base plate, the metal base plate is previously formed with a highly rigid portion at a predetermined portion at a vicinity of an imaginary line extending in a row direction along end portions of predicted press portions to which the respective male dies are pressed.

Abstract: A method for producing a wrench socket includes forging a metal blank to form a socket. An end of the socket includes an engaging hole for coupling with a wrench and an outer periphery surrounding the engaging hole. A support rod is inserted into the engaging hole of the socket. The support rod received in the engaging hole has a shape corresponding to that of the engaging hole. The outer periphery of the end of the socket is pressed to form size indicia on the outer periphery of the end of the socket. Surface treatment is carried out on the socket after the support rod is removed from the engaging hole of the socket.

Abstract: A tool is provided for forming a dimple on the edge of a metal sheet to facilitate projection welding of the sheet to an adjacent metal sheet. A reversible drill motor has a housing and chuck. A mounting bracket clamps onto the housing and a base is attached to the mounting bracket. A frame is attached to the base and has spaced apart arms. A first dimple forming die is mounted on one of the arms and a second dimple forming die is slidably mounted on the other of the arms. A driveshaft has a threaded end engaged in a threaded aperture of the second dimple forming die and a drive end captured in the chuck. Rotation of the driveshaft in one direction advances the second dimple forming die toward the first dimple forming to form a dimple in a sheet edge interposed between the dies.