Abstract: Apparatus for calibrating an ultrasound transducer providing B-scans for two-dimensional (2D) images, includes: an ultrasound probe for providing B-scans; a position sensing device, the position sensing device being attached to the ultrasound probe and operating as part of a position sensing system in cooperation with a fixed sensing control unit, for labeling the B-scans with their respective relative positions and orientations (pose); a phantom marker for being imaged by the ultrasound probe for providing measurements which together with known physical properties of the phantom marker are used to derive calibration information for relating measurement data from the position sensing device to the poses of the B-scans to construct a 3D image; and the phantom marker comprising an encoded line object with distinctive calibration characteristics indicative of position along the line object, wherein the line object is disposed in a generally circumferential manner about a common axis with the probe.

Abstract: Ultrasonic measurements of porosity in manufactured parts or materials are calibrated using reference standards in which parallel holes are drilled in the backside of a body of material. The holes simulate voids in a part which attenuate incident ultrasonic energy. The number, size and location of the holes determine the simulated level of porosity that may be used to calibrate an ultrasonic tester. Multiple reference standards representing different levels of porosity can be produced in the form of individual coupons, or in a single body having multiple groups of holes.

Abstract: The invention relates to pseudo porosity standards, and methods for their manufacture and use, which substantially mimic the effect porosity has on ultrasonic sound as it passes through a cored composite laminate having porosity. An ultrasonic inspection reference standard for cored composite laminates having porosity may include a member having at least one thickness, at least one core, and at least one mesh. The member may be manufactured from a fiber-free polymer resin using a stereo lithography process. Use of the mesh may produce a standard which transmits ultrasonic energy, with the mesh scattering and attenuating the energy. Use of the core may aide in modeling a cored composite laminate. The manufactured reference standard may replace more costly porous, cored, composite laminate reference standards in the aircraft industry and in other non-aircraft applications.

Abstract: A calibration system is provided for calibrating acoustic transducers such as phased array acoustic transducers and time of flight acoustic transducers. In one embodiment, a calibration block is provided with predetermined calibration features defined therein. The calibration block may be provided with guide surfaces or engagement surfaces utilized to position the transducers accurately with respect to the calibration features so that the same acoustic scanning views are consistently produced. In one embodiment, the guide surfaces define a recessed region for acoustic couplant. The outputs can be combined to produce an image and compared to a known image to verify that the acoustic transducers are all oriented properly and calibrated for operation.

Abstract: The disclosure relates to pseudo porosity standards, and methods for their manufacture and use, which may substantially mimic the effect porosity has on ultrasonic sound as it passes through a composite laminate. An ultrasonic inspection reference standard for composite materials having porosity may include a member having at least one thickness and at least one discrete wire. The member may be manufactured from a fiber-free polymer resin using a stereo lithography process. The discrete wire may scatter and attenuate ultrasonic energy. The reference standard may replace more costly, porous, fiber-reinforced, composite reference standards in the aircraft industry and in other non-aircraft applications.

Abstract: A calibration block for use in calibrating a thickness gauge having a diameter d, wherein the block has a measurement face and a recess extending inwardly of the block from a face opposite the measurement face, the recess having a maximum transverse dimension at the opposite face which is not less than 3d, and in that the bottom of the recess is inclined relative to the measurement face in all directions from a central region of the bottom of the recess, the measurement face comprising a reference feature, the location of which corresponds to a specific point on the bottom of the recess.

Abstract: Tissue mimicking materials for elastography phantoms have elastic, ultrasound, and magnetic resonance characteristics that are characteristic of human soft tissues and well suited for the calibration and performance assessment of elastography imaging systems. In one embodiment, the material is formed from a base material containing an oil dispersed within a gel matrix and at least one inclusion formed from a gel. In another embodiment, the material is formed from a gel-forming material suffused throughout an open-cell reticulated mesh matrix.

Abstract: A porosity reference standard for ultrasonic inspection of composite materials includes a right prism manufactured from a solid isotropic material and a porosity created within the right prism. The porosity reference standard may be a glass block that encloses a plurality of simulated voids created through laser etching. The porosity reference standard may be manufactured by using a sub surface laser engraving process. By creating a porosity within the glass block, the level of the porosity can be exactly determined and is spatially constant over a desired area within the glass block. The laser-etched porosity reference standard is suitable for, but not limited to, ultrasonic porosity inspection of composite laminate parts, such as wings, empennage and fuselage skins, sub-skin structures, frames stringer, and shear ties, used in the aircraft airframe industry, both commercial and defense.

Abstract: An ultrasonic inspection reference standard for composite materials having porosity may include a member, having at least one thickness and defined by a plurality of holes, that is manufactured from a fiber-free polymer resin. The ultrasonic inspection reference standard may have similar acoustic properties to prior art, porous, fiber-reinforced, composite reference standards, at lower manufacturing cost. A photo-polymer resin reference standard, having at least one thickness and defined by a plurality of holes, may be created using a stereo lithography process. The polymer resin reference standard may replace more costly porous, fiber-reinforced, composite reference standards. The ultrasonic inspection reference standard, manufactured from a polymer resin, may be used for ultrasonic inspection of porous, fiber-reinforced composite parts in the aircraft industry and in other non-aircraft applications.

Abstract: A method of determining the extent of a lateral shadow zone corresponding to an edge of a part in a method of inspecting the part in immersion by means of an ultrasound beam, the method consisting in determining the extent of the shadow zone from the edge of the part by measuring the effective section of the ultrasound beam at the surface of the part, and in determining said effective section from variations in the amplitude of an echo of the beam as a function of the distance between the axis of the beam and the edge of the part.

Abstract: The invention relates to pseudo porosity standards, and methods for their manufacture and use, which may substantially mimic the effect porosity has on ultrasonic sound as it passes through a composite laminate. An ultrasonic inspection reference standard for composite materials having porosity may include a member having at least one thickness. The member may be defined by at least one hollow, non-spherical shaft. The member may be manufactured from a fiber-free polymer resin using a stereo lithography process. The non-spherical shaft may scatter and attenuate ultrasonic energy. The reference standard may replace more costly, porous, fiber-reinforced, composite reference standards in the aircraft industry and in other non-aircraft applications.

Abstract: The invention relates to pseudo porosity standards, and methods for their manufacture and use, which substantially mimic the effect porosity has on ultrasonic sound as it passes through a cored composite laminate having porosity. An ultrasonic inspection reference standard for cored composite laminates having porosity may include a member having at least one thickness, at least one core, and at least one mesh. The member may be manufactured from a fiber-free polymer resin using a stereo lithography process. Use of the mesh may produce a standard which transmits ultrasonic energy, with the mesh scattering and attenuating the energy. Use of the core may aide in modeling a cored composite laminate. The manufactured reference standard may replace more costly porous, cored, composite laminate reference standards in the aircraft industry and in other non-aircraft applications.

Abstract: The invention relates to pseudo porosity standards, and methods for their manufacture and use, which may substantially mimic the effect porosity has on ultrasonic sound as it passes through a composite laminate. An ultrasonic inspection reference standard for composite materials having porosity may include a member having at least one thickness and at least one discrete wire. The member may be manufactured from a fiber-free polymer resin using a stereo lithography process. The discrete wire may scatter and attenuate ultrasonic energy. The reference standard may replace more costly, porous, fiber-reinforced, composite reference standards in the aircraft industry and in other non-aircraft applications.

Abstract: An ultrasonic inspection reference standard for a composite material includes a block comprising the composite material. The block further comprises a first plurality of parallel rectangular-shaped channels within the block and a second plurality of parallel rectangular-shaped channels within the block, wherein the second plurality of channels extend at about a ninety degree angle to the first plurality of channels and wherein the second plurality of channels is located on a separate plane as the first plurality of channels.

Abstract: A tuning device (23) and an apparatus that incorporates the tuning device (23) for use in testing the integrity of a railway line (30) to obtain an improved test signal, the tuning device (23) including an elongate member (23) adapted to be attachable at one end of the railway line (30) being tested in situ or is attachable to an attachment member (21) coupled to the section (10) of railway line (30), and wherein a vibration signal measuring means (24) is adapted to be secured to the other end of the elongate member (23).

Abstract: The invention provides a test device or “phantom” for use in conjunction with medical imaging modalities. In one embodiment, the phantom replicates the attenuation and absorption properties of joint articular cartilage. The phantom is useful for quality assurance of images of joints obtained using an array of medical imaging modalities.

Abstract: An apparatus for measuring the viscosity and temperature of a fluid, for example an engine oil, comprises a transducer, which is arranged to vibrate when provided with a drive signal to produce an ultrasonic shear wave; an impedance matching layer that is inserted into the fluid and which couples at least a portion of the ultrasonic waves produced by the transducer into the fluid and from which at least a portion of the wave is reflected back to the transducer; a detector which is adapted to detect a measurement signal produced by the transducer when the reflected wave is incident upon the transducer; a control circuit which varies the frequency of the drive signal applied to the transducer and hence the frequency of the ultrasound signal; a processing means which determines the optimum frequency of the drive signal at which the measurement signal output from the transducer has its minimum amplitude; and a temperature determining means which estimates the temperature of the fluid as a function of the optimum

Abstract: A system is provided for calibrating an acoustic hull integrity sensing system by providing a coupon attached to the interior surface of the hull, in which the coupon has a stepped calibration block, with one of the steps approximating the thickness of the hull to be measured at the position of the coupon. The stepped calibration block is made of a material with the same acoustic properties as that of the hull. Acoustic energy is propagated towards the hull and passes through the hull, the interface between the hull and the block and to the interface between the stepped surface and the surrounding material, with reflected acoustic energy having a time of arrival at a sensor measured through the use of zero crossing detectors, in which the thickness of the stepped block that most closely approximates that of the hull is multiplied by a ratio that is the time for energy to propagate through the hull, divided by the time for the energy to propagate through the stepped block.

Abstract: A base member formed of rubber or the like, which transmits ultrasound waves, includes a storage portion with a small width connected with a storage portion with a great width, wherein internal organ models, formed of animal internal organs or the like, such as an esophagus model, stomach model, and the like, are stored in these storage portions. A jelly-like member, which transmits ultrasound waves, is filled in around the internal organ models. An ultrasonic endoscope or the like can be inserted through an inserting hole so as to obtain ultrasonic images generally the same as with a case of inserting the ultrasonic endoscope or the like into a human body, thereby providing a training device which can be easily used.

Abstract: An ultrasonic fluid level sensor for use in a fluid container, preferably a vehicle fuel tank. The fluid level sensor generally includes a single transceiver having measurement and reference sections, an impedance layer and a housing having a reference element and an aperture. The measurement and reference sections are independent ultrasonic transceivers that are disk-shaped and ring-shaped, respectively, and are generally concentric. The reference element is a ring-shaped portion of the housing that is axially spaced from the reference section at a known distance, and the aperture is a disk-shaped opening in the housing that is axially spaced from the measurement section. In operation, the sensor is able to provide signals to an electronic controller that enable the controller to determine a signal velocity calibrated measurement of the fluid level that is compensated for temperature, fluid composition, and other velocity affecting factors.

Abstract: The invention provides a test device or “phantom” for use in conjunction with medical imaging modalities. The phantom mimics the properties of joint particular cartilage. The phantom is useful for quality assurance of images of joints obtained using an array of medical imaging modalities.

Abstract: Apparatus and methods for measuring characteristics of a metallic target as well as other interior surfaces of a sputtering chamber. The apparatus includes a sensor configured to emit an energy beam toward a surface of interest and to detect an energy beam therefrom, the detected energy beam being indicative of parameters of a characteristic of interest of the surface of interest. Quantitative and qualitative characteristics of interest may be determined. A sputtering system including the apparatus and operable according to the methods of the invention is also disclosed.

Abstract: The present invention is for a simple, reliable and inexpensive method to calibrate a defect signal to determine the size of a defect in a pipe. A first reflected signal is received from the test area of the pipe. After attaching a clamp, a second reflected signal is received from the test area of the pipe. If defects are in the test area, by appropriate calculations using the first reflected signal and the second reflected signal, the size of the defect can be determined.

Abstract: The calibration device includes a guide surface and an angle gauge supported relative to the guide surface on a first side of the guide surface. The angle gauge is adjustable to measure a skew angle of the ultrasonic transducer on the guide surface. The angle gauge is slidable along a length of the guide surface. The angle gauge is rotatably supported parallel to the guide surface. A gauge block rotatably supports the angle gauge.

Abstract: An ultrasonic diagnostic apparatus capable of quantitatively checking its performance. The ultrasonic diagnostic apparatus includes: an ultrasonic transmission unit; an ultrasonic reception unit; a signal processing unit for processing detection signals output from the ultrasonic reception unit to generate data; a first storage unit for storing data, which has been obtained by transmitting ultrasonic waves to a predetermined object and receiving ultrasonic echoes, as management data; a second storage unit for storing data, which has been obtained by transmitting ultrasonic waves to the predetermined object and receiving ultrasonic echoes when performance of the ultrasonic diagnostic apparatus is checked, as check data; a comparison unit for generating comparison data on the basis of both the management data and the check data; and an image display unit for displaying an image on the basis of the comparison data.

Abstract: The present invention is for a simple, reliable and inexpensive method to calibrate a defect signal to determine the size of a defect in a pipe. A first reflected signal is received from the test area of the pipe. After attaching a clamp, a second reflected signal is received from the test area of the pipe. If defects are in the test area, by appropriate calculations using the first reflected signal and the second reflected signal, the size of the defect can be determined.

Abstract: Tissue mimicking materials for elastography phantoms have elastic, ultrasound, and magnetic resonance characteristics that are characteristic of human soft tissues and well suited for the calibration and performance assessment of elastography imaging systems. In one embodiment, the material is formed from a base material containing an oil dispersed within a gel matrix and at least one inclusion formed from a gel. In another embodiment, the material is formed from a gel-forming material suffused throughout an open-cell reticulated mesh matrix.

Abstract: A base member formed of rubber or the like, which transmits ultrasound waves, includes a storage portion with a small width connected with a storage portion with a great width, wherein internal organ models, formed of animal internal organs or the like, such as an esophagus model, stomach model, and the like, are stored in these storage portions. A jelly-like member, which transmits ultrasound waves, is filled in around the internal organ models. An ultrasonic endoscope or the like can be inserted through an inserting hole so as to obtain ultrasonic images generally the same as with a case of inserting the ultrasonic endoscope or the like into a human body, thereby providing a training device which can be easily used.

Abstract: Tissue-mimicking material suitable for phantoms for use with at least ultrasound and MRI have sections of material in contact with each other which mimic ultrasound and magnetic resonance imaging properties of human tissues, and preferably also computed tomography properties, so that the phantom can be used for the testing of imaging by various types of medical imagers. A suitable tissue-mimicking material for use in phantoms of this type includes an aqueous mixture of large organic water soluble molecules, a copper salt, a chelating agent for binding the copper ions in the salt, and a gel-forming material. Small glass beads may be intermixed therewith to provide a selected ultrasound attenuation coefficient without substantially affecting the MRI properties of the material. Larger glass beads may be used in a section to control primarily the ultrasound backscatter coefficient without significant effect on the ultrasound attenuation coefficient.

Abstract: An ultrasonic Doppler flow phantom is described which is formed of tissue-mimicking material containing a plurality of fluid flow paths through which fluid is pumped. The fluid flow paths are made of tubing and each extends over a different portion of the depth of the phantom and at a different angle. Each path is individually accessible by a probe located on the simulated skin surface at the top of the phantom, enabling the performance of the probe to be evaluated over a wide range of depths from shallow to very deep and over several flow angles.

Abstract: A method for stimulating a sensor and measuring it's output over a frequency ranges starting at a frequency f1 and ending at a frequency f2 is disclosed, which can include the following steps: (a) placing an assembled sensor on a shaker table; (b) setting the shaker table at a specified frequency and exciting the sensor by moving the sensor up and down at an amplitude at least approximately equal to a reference “g” level of acceleration; (c) measuring the sensor's output and recording the measured output as a first value; (d) incrementally changing an excitation frequency of the shaker table and adjusting the amplitude to achieve the reference “g” level; (e) measuring the sensor's output and recording the measured output as a second value; and (f) repeating steps (d) and (e) for one or more discrete frequencies within the frequency range to provide a frequency response curve for the sensor over the frequency range.

Abstract: A detector equipped with force feedback for detecting detonatable devices such as land mines is disclosed. The detector includes a rod having a tip for placing beneath the surface of the ground and for contacting unknown objects. The tip ultrasonically provides an indication of the presence of a metal or plastic material. Means for providing a plurality of ultrasonic signals, each signal of a different frequency, to the unknown object via a single rod is used to compensate the device during use against unknown pressures applied to the rod beneath the surface of the ground.

Abstract: An array of dual-element transducers for automated, ultrasonic inspection of a weld seam in austenitic material is configured through the use of a schematic representation of the weld seam. The weld is divided into zones, and separate transducers are selected to inspect each zone. A creep-wave transducer is used to inspect the uppermost zone, and an L-wave transducer is used to inspect a lower zone. The L-wave transducer is connect to a computer processor to serve “double-duty” : it is used with one set of gate and gain settings to process direct reflections of the emitted sound, and with another set of gate and gain settings to process indirect, mode-converted reflections of the sound. Gate settings are determined by measuring sound path distances from the schematic. Test plates are used to determine sensitivity settings, and to confirm adequate width of field for each transducer.

Abstract: An ultrasound phantom simulating hard and soft tissue of a vertebrate and methods of production and use of same. The ultrasound phantom includes a hard tissue derived from a second vertebrate organism and a material covering at least a portion thereof. The material has ultrasonic properties similar to those of soft tissue. Also disclosed is a method of producing an ultrasound phantom simulating hard and soft tissue of a first vertebrate organism. The method includes the steps of removing a hard tissue from a second vertebrate organism and covering at least a portion thereof with a material. Also disclosed is a method of testing an ultrasonic diagnostic system. The method includes the steps of transmitting a train of ultrasonic energy towards a phantom of the present invention, receiving a portion of the train of ultrasonic energy and analyzing the received portion.

Abstract: An ultrasonic diagnostic apparatus capable of quantitatively checking its performance. The ultrasonic diagnostic apparatus includes: an ultrasonic transmission unit; an ultrasonic reception unit; a signal processing unit for processing detection signals output from the ultrasonic reception unit to generate data; a first storage unit for storing data, which has been obtained by transmitting ultrasonic waves to a predetermined object and receiving ultrasonic echoes, as management data; a second storage unit for storing data, which has been obtained by transmitting ultrasonic waves to the predetermined object and receiving ultrasonic echoes when performance of the ultrasonic diagnostic apparatus is checked, as check data; a comparison unit for generating comparison data on the basis of both the management data and the check data; and an image display unit for displaying an image on the basis of the comparison data.

Abstract: A universal calibration apparatus for use with an ultrasonic transducer is described. The calibration apparatus is fabricated from an elongate block of metal. The calibration apparatus includes a first portion having a first curved section, located at a first end of the apparatus, and a second curved section adjacent the first curved section. The first curved section having a thickness less than the thickness of the second curved section. The calibration apparatus also includes a second portion, located adjacent to the first portion, that includes a flat elongate section having a plurality of calibration holes extending therethrough and a plurality of scribe lines located on a first surface. The calibration apparatus further includes a third portion, located at a second end, that includes a plurality of step sections and a plurality of notches. The notches extend from a first edge to a second edge of the apparatus. Each step section has a different thickness from the other step sections.

Abstract: The invention provides a device that generates predictable and reproducible sounds. The device according to the invention serves as a standard to calibrate ultrasonic measuring equipment through either a gaseous medium or a solid medium. The device according to the invention is similar in basic shape to an hourglass or venturi (e.g., a sand-type egg-timer), but instead of using fine particles, such as sand, the device includes identical media particles (e.g., marbles, balls, beads, etc.) which drop from an upper chamber to a lower one. The media particles are pre-sorted so that those sealed within the hourglass structure are uniform. An impingement post (e.g., a bell or sounding plate) is positioned in the path of the falling media particles so that each will hit the sounding plate, resulting in a reverberating sound. The impingement post is cantilevered and supported from a side of a chamber of the hour glass structure.

Abstract: An array of dual-element transducers for automated, ultrasonic inspection of a weld seam in austenitic material is configured through the use of a schematic representation of the weld seam. The weld is divided into zones, and separate transducers are selected to inspect each zone. A creep-wave transducer is used to inspect the uppermost zone, and an L-wave transducer is used to inspect a lower zone. The L-wave transducer is connect to a computer processor to serve “double-duty”: it is used with one set of gate and gain settings to process direct reflections of the emitted sound, and with another set of gate and gain settings to process indirect, mode-converted reflections of the sound. Gate settings are determined by measuring sound path distances from the schematic. Test plates are used to determine sensitivity settings, and to confirm adequate width of field for each transducer.

Abstract: A correlation sample of scanning probe microscope enable to detect correctly each force performing as a standard without influence of irregular data of surface of the sample. Photo-resist film is applied on surface of a silicon substrate, and the resist mask is patterned. Hollow portions having vertical wall face are formed at the silicon substrate by carrying out anisotropic etching using the resist mask for etching mask. After that, metal is deposited from upper side of resist mask by deposition method, the metal upper than the resist mask by lift off process is removed, and a correlation sample in which the metal is buried in the hollow portions of the silicon substrate is formed. Surface of the sample can be flattened by coating DLC film on surface of the correlation sample.

Abstract: The invention provides a device that generates predictable and reproducible sounds. The device according to the invention serves as a standard to calibrate ultrasonic measuring equipment through either a gaseous medium or a solid medium. The device according to the invention is similar in basic shape to an hourglass or venturi (e.g., a sand-type egg-timer), but instead of using fine particles, such as sand, the device includes identical media particles (e.g., marbles, balls, beads, etc.) which drop from an upper chamber to a lower one. The media particles are pre-sorted so that those sealed within the hourglass structure are uniform. An impingement post (e.g., a bell or sounding plate) is positioned in the path of the falling media particles so that each will hit the sounding plate, resulting in a reverberating sound. The impingement post is cantilevered and supported from a side of a chamber of the hour glass structure.

Abstract: Tissue-mimicking material suitable for phantoms for use with at least ultrasound and MRI have sections of material in contact with each other which mimic ultrasound and magnetic resonance imaging properties of human tissues, and preferably also computed tomography properties, so that the phantom can be used for the testing of imaging by various types of medical imagers. A suitable tissue-mimicking material for use in phantoms of this type includes an aqueous mixture of large organic water soluble molecules, a copper salt, a chelating agent for binding the copper ions in the salt, and a gel-forming material. Small glass beads may be intermixed therewith to provide a selected ultrasound attenuation coefficient without substantially affecting the MRI properties of the material. Larger glass beads may be used in a section to control primarily the ultrasound backscatter coefficient without significant effect on the ultrasound attenuation coefficient.

Abstract: A probe 12 is correctly fixed to a calibrator body 1, and the calibrator body 1 is mounted on the base stand 22. With the surfaces thereof abutted against a block 14, and it is positioned in X-axis, Y-axis and Z-axis directions. Under this condition, image data is calibrated which is provided with the aid of an ultrasonic wave generated by the probe according to the spatial position data of the magnetic field receiver 27.

Abstract: An improved ultrasound phantom includes a container having a window covered by an ultrasound transmitting window cover that seals and protects a water based tissue mimicking material within the container. The window cover includes a multi-layer film formed of at least a layer of metal adhered to a layer of plastic. The metal layer is essentially impervious to moisture and air molecules, preventing both desiccation of the water based material within the phantom and oxidation or contamination of the tissue mimicking material. Multiple windows may be formed in the container which are closed with the multi-layer film cover, and the container may be formed entirely or partially as a flexible sack of multi-layer film.

Abstract: A transducer position adjustment method, performed to compensate for initial ultrasonic beam alignment error, includes the steps of providing a manipulator of an ultrasonic immersion testing system having a pointing direction and supporting a transducer generating an ultrasonic beam, providing a calibration body defining a target thereon, immersing the transducer of the manipulator and the calibration body in a coupling fluid in an immersion tank of the system, setting the manipulator initially at a first position such that the pointing direction of the manipulator is aligned with the calibration body target at known coordinates, and adjusting the manipulator subsequently to a second position such that the ultrasonic beam of the transducer is brought into alignment with the calibration body target at the known coordinates for initiating an inspection of a test object after replacing the calibration body with the test object.