Transducer Forms Wheel Or Is Within A Wheel Patents (Class 73/639)
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Patent number: 12163924Abstract: An ultrasonic testing apparatus structured to perform an ultrasonic inspection on a workpiece. The ultrasonic testing apparatus comprises an ultrasonic testing probe structured to generate an ultrasonic output directed toward the workpiece and to receive an ultrasonic input from the workpiece that is responsive to the output; a couplant delivery system comprising a couplant supply, the couplant delivery system further comprising an actuator which, when operated, is structured to apply from the couplant supply an amount of a couplant to at least one of the workpiece and the ultrasonic testing probe; and a control apparatus electrically connected with the ultrasonic testing probe and with the couplant delivery system, the control apparatus being structured to receive the ultrasonic input and being further structured to operate the actuator. A couplant delivery system that is operable with an ultrasonic testing apparatus that is structured to perform an ultrasonic inspection on a workpiece.Type: GrantFiled: October 29, 2020Date of Patent: December 10, 2024Assignee: Westinghouse Electric Company LLCInventors: Jacques L. Brignac, George R. Rowland, Glenn G. Hart, Jr., Bruce A. P. Farver
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Patent number: 12000800Abstract: A system and method passively normalize an ultrasonic dry coupled wheel probe as the probe traverses a surface of a structure to inspect the structure, such as a flat structure or a curved pipe. At least a pair of arms are configured to passively maintain normalization of the probe in a detection direction normal to the surface.Type: GrantFiled: April 12, 2023Date of Patent: June 4, 2024Assignees: SAUDI ARABIAN OIL COMPANY, King Abdullah University of Science and TechnologyInventors: Fadl Abdellatif, Hesham A. Jifri, Sahejad Patel, Ali Alrasheed, Amjad Felemban, Jeff S. Shamma
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Patent number: 11959786Abstract: Systems and methods described herein provide a water meter assembly that includes a main case, which may be permanently situated in-line with a monitored piping system, and an interchangeable measuring element installed within the main case. The measuring element may include solid state ultrasonic components to measure fluid flow through the measuring element. Installation and/or replacement of the measuring element is enabled without removal of the main case and without additional calibration. One measuring element may be swapped out with another measuring element (e.g., a replacement or upgrade) without disconnecting from pipe sections to which the main case is attached. The measuring element cover includes an underside cavity and a bleed hole located at a high point of the underside cavity. The underside cavity releases entrapped air from the measuring channel through the bleed hole, after starting a fluid supply through the meter assembly.Type: GrantFiled: May 23, 2022Date of Patent: April 16, 2024Assignee: NEPTUNE TECHNOLOGY GROUP INC.Inventors: John R. Scarborough, III, J. Davis Garth
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Patent number: 11828728Abstract: An apparatus for inspecting a railroad track may include a first sensor, a second sensor, and a controller. The first sensor may detect a first signal while the second sensor may detect a second signal. The first signal may correspond to a response of the railroad track, at a first location on the railroad track, to a motion of a rail car wheel on the railroad track. The second signal may correspond to the response of the railroad track, at a second location on the railroad track, to the motion of the rail car wheel on the railroad track. The controller may generate, based on the first signal and the second signal, a transfer function corresponding to the response of the railroad track at the second location to stimuli applied at the first location. Defects in the railroad track may be detected by analyzing the transfer function.Type: GrantFiled: December 5, 2017Date of Patent: November 28, 2023Assignee: The Regents of the University of CaliforniaInventor: Francesco Lanza di Scalea
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Patent number: 11815495Abstract: The present disclosure relates to a device for emission and reception of ultrasonic signal to and from a surface under survey, the device includes a stationary shaft part; and two or more wheel assemblies attachable to a stationary shaft part. Each wheel assembly includes an orbital inner ring, an orbital outer ring, and one or more transducers mounted on the outward facing surface of the orbital inner ring protruding radially from the orbital inner ring. The orbital outer ring being arranged radially outside the transducer modules with the orbital inner ring and is rotating together when the wheel assembly is rolled along a surface to be surveyed.Type: GrantFiled: June 14, 2022Date of Patent: November 14, 2023Assignee: ELOP ASInventors: Terje Melandsø, Werner Bjerke, Frank Melandsø, Kamal Raj Chapagain, Sanat Wagle
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Patent number: 11774406Abstract: The present invention provides a highspeed advanced system to identify and classify the area of anomalies in a railroad rail. This is achieved by using a novel linear array solution that employs parallel transmission of an ultrasonic beam and the use of a virtual synthetic aperture to receive reflected echoes. This integrated system has the capability to locate and classify near surface horizontal defects at speeds more than 40 km/h and at the same time maintaining a constant pulse density of at least 4 mm or less per incremental longitudinal movement.Type: GrantFiled: September 28, 2021Date of Patent: October 3, 2023Assignee: Plasser American CorporationInventor: Dominick A. Pagano
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Patent number: 11719053Abstract: A rod positioning device for aligning a drilling rod with a rod string having complementary mating threads, comprising a base, an arm mounted to the base about a first rotation axis, and a rod-gripping device mounted on the arm. The arm is for displacement about the first rotation axis between a rod loading position and a rod alignment position. The rod-gripping device is for operating between a rod-gripping configuration and a rod-releasing configuration. The rod-gripping device comprises jaws for gripping the drilling rod while the rod-gripping device is in the rod-gripping configuration and the arm is in the rod loading position, and guiding elements mounted on the jaws, the guiding elements aligning the drilling rod with the rod string and enabling longitudinal displacement of the drilling rod to contact the rod string. A method of use is further provided.Type: GrantFiled: September 17, 2021Date of Patent: August 8, 2023Assignee: DR FABRICATION INC.Inventor: Daniel Roy
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Patent number: 11474079Abstract: An ultrasonic dry coupled wheel probe with radial transducers emit ultrasound in substantially all radial directions relative to a longitudinal axis. The probe does not require normalization and is efficient in directing ultrasound to a surface being inspected. The probe has a wheel composed of rubber or other materials for acoustically dry coupling the transducer to the surface. A first transducer is composed of a piezoelectric material so that the transducer receives an electrical signal, vibrates, and generates and transmits sound, such as ultrasound. Similarly, a second transducer receives sound such as ultrasound, vibrates, and generates a corresponding electrical signal. The transducer arrangement both transmits ultrasound to the surface and receives the reflection of the ultrasound from the surface. An acoustic barrier separates the transmitting component from the receiving component. The transducer has annular electroplates adjacent to the piezoelectric material.Type: GrantFiled: May 4, 2020Date of Patent: October 18, 2022Assignee: Saudi Arabian Oil CompanyInventors: Fadi Abdellatif, Sahejad Patel
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Patent number: 11408858Abstract: A system includes: an acoustic exciter; a compliant material applied to the acoustic exciter to configure the acoustic exciter for triggering acoustic excitation of at least part of a substrate; a sensor configured to receive an acoustic response of the acoustic excitation; and circuitry configured to determine at least one characteristic of the substrate using the acoustic response.Type: GrantFiled: February 26, 2018Date of Patent: August 9, 2022Assignee: Brigham Young UniversityInventors: Brian A. Mazzeo, William Spencer Guthrie
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Patent number: 11268936Abstract: A sensor for ultrasonically measuring a portion of a structure having a temperature significantly above room-temperature, the sensor comprising: a high-temperature portion for intimate contact with the structure, the high-temperature portion comprising at least: at least one transducer for converting a first signal to an ultrasonic transmit signal, and for converting an ultrasonic reflected signal to a second signal; a low-temperature portion comprising at least: at least one digital sensor interface (DSI) to which the transducer is electrically connected, the DSI being configured to transmit the first electrical signal and receive the second electrical signal, and to generate an A-scan signal based on the first and second electrical signals; a wireless interface for transmitting a digital signal based directly or indirectly on at least said A-scan signal; and a battery for powering the DSI and the wireless interface; and an elongated member containing one or more electrical conductors for conducting the firsType: GrantFiled: January 9, 2018Date of Patent: March 8, 2022Assignee: SENSOR NETWORKS, INC.Inventors: James Barshinger, Mark Feydo, Jeffrey Anderson
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Patent number: 11092521Abstract: Methods and systems for acoustically treating material using an acoustic energy system having a movable outer surface that contacts a sample holder. The outer surface may be cylindrical and rotate about a central axis, e.g., so that a sample holder may be driven to move by the outer surface. Acoustic energy may be emitted from within the outer surface to a treatment area outside of, and near, the outer surface. Thus, a sample holder in contact with the outer surface may have a sample exposed to acoustic energy while rotation of the outer surface may move the sample holder relative to treatment area. One or more additional rollers or other components may bias the sample holder into contact with the outer surface, e.g., so the sample holder is squeezed between the outer surface and a roller or other biasing component.Type: GrantFiled: August 20, 2014Date of Patent: August 17, 2021Assignee: Covaris, Inc.Inventors: James A. Laugharn, Jr., Xiaoyin He
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Patent number: 10945706Abstract: A portable ultrasound probe is described having a mechanical transducer, rotating mirror and mirror motor. The transducer can be used for diagnostic imaging and procedural guidance imaging. The probe has a light weight design for easy one handed use, and can use external processors to provide proper image display with accompanying software.Type: GrantFiled: October 16, 2017Date of Patent: March 16, 2021Inventors: Jari Huhtamaki, Tuomo Liedes, Tanar Ulric, Craig Bockenstedt, Blake Little, Trygve Burchardt
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Patent number: 9791418Abstract: A structural health monitoring system capable of maintaining electrical contact with sensors affixed to a rotating structure. One such structural health monitoring system comprises a rotatable structure, a plurality of sensors each affixed to the rotatable structure, and an interface. The interface has an inner housing and an outer housing, and maintains a plurality of individual electrical connections, each of the individual electrical connections being an electrical connection between one of the sensors and an electrical contact maintained on the outer housing, the electrical connections configured to be maintained during rotation of the structure. The inner housing is affixed to the structure and the outer housing is rotationally coupled to the inner housing, so that the inner housing is free to rotate with respect to the outer housing during rotation of the structure and the sensors, while maintaining the electrical connections.Type: GrantFiled: October 25, 2013Date of Patent: October 17, 2017Assignee: Acellent Technologies, Inc.Inventors: Patrick Joseph Pollock, Howard Hungchi Chung, Roger Huang, Fu-Kuo Chang, Irene Li, Jeffrey Dean Bergman
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Patent number: 9423381Abstract: An inspection apparatus and method for inspecting an inner surface of a hollow composite part. The inspection apparatus may have a support frame, at least one transducer attached to the support frame, an ultrasound gel pad attached to an outer surface of the transducer, and a sponge attached to the support frame. The transducer may send and receive ultrasound waves and the sponge may be positioned to leave a trail of water when moved along the inner surface of the hollow composite part, such that the water rests between the ultrasound gel pad and the inner surface once the inspection apparatus reaches a location to be inspected. The ultrasound waves may thus be transmitted through the ultrasound gel pad and then through the water before bouncing off of the inner surface of the hollow composite part. The ultrasound waves bounced off of the inner surface may be detected by the transducer and analyzed to determine if there is a defect in the composite part.Type: GrantFiled: March 14, 2013Date of Patent: August 23, 2016Assignee: Spirit AeroSystems, Inc.Inventors: Todd Brian Jaramillo, Kendall Ford Koerner, Allison Jean Wright
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Patent number: 9341598Abstract: An ultrasonic testing apparatus includes an array probe 3 disposed to face a flange-side rim face 16 of a wheel 1. The ultrasonic testing apparatus also includes an array flaw detector having a function of transmitting transmission-reception control signals to the array probe, and a personal computer having a function of setting various parameters for the array flaw detector, and receiving signals from the array flaw detector so as to generate images such as an A-scope image and a B-scope image. When detecting a flaw, the array probe is disposed in such a manner that a transducer face thereof faces the flange-side rim face. At this time, an angle between the transducer alignment direction of the array probe and the radial direction of the wheel 1 is set to be 20 to 60° when viewed in the axial direction, and the flaw detection is carried out at this angle.Type: GrantFiled: June 5, 2012Date of Patent: May 17, 2016Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Hitoshi Murakoshi, Kenta Takahashi
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Patent number: 9027406Abstract: According to one aspect of the invention, a transducer apparatus is provided that includes a core section, a transducer disposed in the core section, the transducer configured to transmit or receive signals and a tubular member mounted to the core section for relative rotation, wherein a fluid is disposed in the tubular member. The apparatus further includes a weight reduction device disposed inside the tubular member to occupy a volume inside the tubular member, wherein the weight reduction device is configured to provide a transmission path from the transducer to the tubular member via the fluid.Type: GrantFiled: May 16, 2011Date of Patent: May 12, 2015Assignee: General Electric CompanyInventors: Dane Eugene Hackenberger, Robert Charles Shaffer
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Patent number: 9010187Abstract: An ultrasonic scanner has an encoder contacting a drum containing an array. The scanning assembly can be replaced via a snap fit formation. The encoder and drum are resiliently biased and movable relative to the chassis. The array can also be movable relative to the chassis.Type: GrantFiled: April 7, 2009Date of Patent: April 21, 2015Assignee: Airbus Operations LimitedInventor: Andrew Bond-Thorley
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Patent number: 9003880Abstract: A system includes a non-destructive testing (NDT) system having an NDT probe and a processor. The NDT probe includes a testing sensor and a motion sensor. The testing sensor is configured to capture sensor data from an inspection area, and the motion sensor is configured to detect a measurement speed at which the NDT probe moves relative to the inspection area. The processor is configured to determine a speed comparison between the measurement speed and a reference speed range.Type: GrantFiled: December 31, 2012Date of Patent: April 14, 2015Assignee: General Electric CompanyInventors: Scott Leo Sbihli, Jason Howard Messinger, Francois Xavier De Fromont, Robert Carroll Ward
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Patent number: 8813567Abstract: An inspection scanner [1000] is described that has a low profile construction designed to fit into tight spaces and inspect structures [10] such as weld joints [13]. Wheel frame assemblies [1100, 1200] carry a probe holder assembly [1110] with an ultrasonic (US) array [1400] that emits US beams through the structure [10] and receives reflected sound waves. The probe holder assembly [1110] extends and US beam is angled away to inspect in tight locations. The wheel frame assemblies [1100, 1200] roll on wheels [1140, 1240] that drive an encoder [1250]. Encoder [1250] provides the specific locations for the received sound waves with respect to the weld. The locations and received sound waves are used to reconstruct a signal showing imperfections inside of structure [10]. The wheels [1140, 1240] may be magnetic to hold it to the structure [10] being inspected. A brake system [1600] may be employed to hold the inspection scanner [1000] at a given location.Type: GrantFiled: December 10, 2012Date of Patent: August 26, 2014Assignee: ALSTOM Technology LtdInventor: Jacques L. Brignac
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Patent number: 8804458Abstract: The invention relates to a nondestructive testing device for detecting possible thickness anomalies (Ve) of a wall (P), this device comprising a sensor (1) including means (11) for emitting and receiving ultrasonic waves, and acoustic coupling means (2). The sensor according to the invention comprises a rigid enclosure (12, 13) sealingly defining a free internal volume (10), and the coupling means (2) comprise a solid coupling body (21) belonging to the enclosure, and a coupling liquid (L) disposed in the free internal volume (10) and in which the emitting and receiving means (11) soak.Type: GrantFiled: April 19, 2011Date of Patent: August 12, 2014Assignees: GDF Suez, Institut de SoudureInventors: Dominique Gueugnaut, Stéphane Raze, Daniel Chauveau, Didier Flotte
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Patent number: 8739631Abstract: A rolling search unit including an ultrasonic device and a heat exchanger mounted within a fluid-filled tire may be utilized to perform ultrasonic testing on an underlying railroad rail. The ultrasonic device may transmit or receive ultrasonic beams into or from the railroad rail, and the heat exchanger may be utilized to maintain the temperature of the fluid within the tire at a preferred level or within a preferred range. In such a manner, the results of testing obtained using the rolling search unit may be standardized regardless of the ambient temperature in the environment where the testing is being performed, and regardless of any heat gained or lost by the rolling search unit during operation.Type: GrantFiled: February 28, 2012Date of Patent: June 3, 2014Assignee: Sperry Rail, Inc.Inventors: Robert Mark Havira, Anthony Iorfino
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Patent number: 8567252Abstract: An automatic sonic/ultrasonic data acquisition device that is constructed and arranged to be moved across the surface of a concrete structure, to collect data from the structure. There is a frame, a number of wheels carried by the frame, one or more sensors carried by a wheel and constructed and arranged to contact the structure as the wheels roll along a surface of the structure, and an energy source for initiating compressional and/or shear waves in the structure that are sensed by the sensors. The wheels rotate properly timed and in unison so that the pressure transducers are in contact with the surface when the sound waves are initiated.Type: GrantFiled: December 2, 2010Date of Patent: October 29, 2013Inventor: Paul Fisk
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Patent number: 8424387Abstract: An apparatus for detecting defects in a railway rail includes a search unit and preferably a roller search unit (“RSU”) mounted on a test vehicle and in rolling contact with the running surface of the rails to inspect each rail. The RSU includes a tire filled with a liquid and a transducer assembly mounted within the tire. The transducer assembly includes one or more arrays of ultrasonic transducers directed toward the running surface of the rail. A laser profiler mounted on the test vehicle in combination with a linear encoder provide profile data which is communicated to a system controller to dynamically adjust the focal laws for the one or more arrays of transducers to dynamically steer the transmitted beams to produce the ideal inspection beam sets while the test vehicle is in motion.Type: GrantFiled: August 21, 2012Date of Patent: April 23, 2013Assignee: Herzog Services, Inc.Inventors: Jeffrey B. Wigh, Richard L. Ebersold, Troy L. Elbert, Timothy J. Coolman
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Patent number: 8347724Abstract: An inspection scanner [1000] is described that has a low profile construction designed to fit into tight spaces and inspect structures [10] such as weld joints [13]. Wheel frame assemblies [1100, 1200] carry a probe holder assembly [1110] with an ultrasonic (US) array [1400] that emits US beams through the structure [10] and receives reflected sound waves. The probe holder assembly [1110] extends and US beam is angled away to inspect in tight locations. The wheel frame assemblies [1100, 1200] roll on wheels [1140, 1240] that drive an encoder [1250]. Encoder [1250] provides the specific locations for the received sound waves with respect to the weld. The locations and received sound waves are used to reconstruct a signal showing imperfections inside of structure [10]. The wheels [1140, 1240] may be magnetic to hold it to the structure [10] being inspected. A brake system [1600] may be employed to hold the inspection scanner [1000] at a given location.Type: GrantFiled: March 5, 2009Date of Patent: January 8, 2013Assignee: ALSTOM Technology LtdInventor: Jacques L. Brignac
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Patent number: 7987719Abstract: The invention relates to a device for the ultrasound testing of hot rolling material during the rolling procedure in one of a plurality of rolling stands in a rolling train which are arranged one behind the other, comprising at least two rolls which leave a roll gap between them, there being associated with the rolls ultrasound testing heads which are arranged such that parts of the roll body itself serve as the path along which the ultrasound waves pass on their way to the rolling material to be tested in the roll gap, which is characterised in that the rolls provided with the ultrasound testing heads are adjustable, have a straight transverse profile and a diameter which is a multiple of the width of the roll gap, with the result that a large rolling angle (?) is provided, and these rolls are arranged in one of the first rolling stands of the rolling train.Type: GrantFiled: July 27, 2006Date of Patent: August 2, 2011Assignee: Georgsmarienhütte GmbHInventors: Axel Stüber, Peter Van Hüllen
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Patent number: 7849748Abstract: An ultrasonic railroad rail inspection system, apparatus and method for in situ rail inspection including a wheel assembly containing a fluid-filled tire and an ultrasonic transducer mounted within the wheel assembly. The transducer is supported in the tire such that the ultrasonic beam generated by the transducer has a beam axis that intersects a head of a railroad rail at a position offset from the longitudinal median plane of the rail to the side of the head penetrated by the ultrasonic beam. The ultrasonic beam is reflected by flaws in the rail in the form of echoes. The echoes return to the transducer identifying the location of flaws.Type: GrantFiled: May 15, 2008Date of Patent: December 14, 2010Assignee: Sperry Rail, Inc.Inventor: Robert Mark Havira
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Publication number: 20100224001Abstract: An inspection scanner [1000] is described that has a low profile construction designed to fit into tight spaces and inspect structures [10] such as weld joints [13]. Wheel frame assemblies [1100, 1200] carry a probe holder assembly [1110] with an ultrasonic (US) array [1400] that emits US beams through the structure [10] and receives reflected sound waves. The probe holder assembly [1110] extends and US beam is angled away to inspect in tight locations. The wheel frame assemblies [1100, 1200] roll on wheels [1140, 1240] that drive an encoder [1250]. Encoder [1250] provides the specific locations for the received sound waves with respect to the weld. The locations and received sound waves are used to reconstruct a signal showing imperfections inside of structure [10]. The wheels [1140, 1240] may be magnetic to hold it to the structure [10] being inspected. A brake system [1600] may be employed to hold the inspection scanner [1000] at a given location.Type: ApplicationFiled: March 5, 2009Publication date: September 9, 2010Applicant: ALSTOM Technology LtdInventor: Jacques L. Brignac
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Patent number: 7730785Abstract: An ultrasonic sensor is provided with a substrate unit where a thin-walled portion is arranged and a piezoelectric oscillator which is formed at the substrate unit. The piezoelectric oscillator includes two electrodes and a piezoelectric film positioned between the two electrodes. The thin-walled portion and the piezoelectric oscillator construct a membrane structure which will resonate at a predetermined frequency.Type: GrantFiled: April 24, 2007Date of Patent: June 8, 2010Assignee: Denso CorporationInventors: Hiroyuki Wado, Makiko Sugiura
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Patent number: 7654144Abstract: In a nondestructive testing apparatus for testing normality of a blade root in a steam turbine installed in a nuclear plant or a thermal plant, an ultrasonic probe and an encoder can be mounted at the outside by only removing a casing of the steam turbine, without the necessity of withdrawing a turbine rotor, so that an automatic testing can be performed by rotating the steam turbine. Since the testing result can be digitally stored, reliability of the testing is improved. Furthermore, size of the testing apparatus is highly reduced for a tester to conveniently carry and install the testing apparatus alone. As a result, installation time and the whole testing time can be minimized.Type: GrantFiled: December 13, 2007Date of Patent: February 2, 2010Assignee: Korea Electric Power CorporationInventors: Byung Sik Yoon, Yong Sik Kim, Hee Jong Lee, Se Kyoung Kim, Seung Han Yang
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Patent number: 7584062Abstract: An ultrasonic stimulus pulse is emitted incident to a laminar structure and recorded as pulse data. Echoes resulting from the stimulus pulse are recorded as echo data. One or more vectors are derived by way of time-shifting the recorded pulse data by respective amounts and a matrix ? is defined including the one or more vectors. An echo vector Y is defined using the recorded echo data. A solution vector X is determined in accordance with: Y=?*X, typically within a predetermined tolerance. B-scan display or other analysis of one or more distinct solution vectors enables user and/or automated identification and measurement of any anomalies within the laminate material.Type: GrantFiled: June 20, 2008Date of Patent: September 1, 2009Assignee: The Boeing CompanyInventors: Hong H. Tat, Richard H. Bossi, Yuan-Jye Wu, John-Paul N. Sabino
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Patent number: 7562578Abstract: The invention relates to a method, device and a circuit for detecting surface defects such as cracks, fractures and the like on a roller (2) for a rolling mill (1), in particular on the working rollers (2a) which are mounted with support roller (2b) on a vertical stand (3). The rollers (2) are verified for detecting defects in the operation position thereof, transversal ultrasonic waves (4a) whose frequency is approximately equal to 0.5-2 MHz are transmitted to the first end of the roller (2c) and are received on the second end (2d) thereof and during a measuring process an ultrasound transducer (5) and an ultrasound receiver (6) are pressed against the cylinder (2e) surface for a test time.Type: GrantFiled: October 19, 2005Date of Patent: July 21, 2009Assignee: SMS Demag AGInventor: Dieter Figge
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Publication number: 20090151458Abstract: In a nondestructive testing apparatus for testing normality of a blade root in a steam turbine installed in a nuclear plant or a thermal plant, an ultrasonic probe and an encoder can be mounted at the outside by only removing a casing of the steam turbine, without the necessity of withdrawing a turbine rotor, so that an automatic testing can be performed by rotating the steam turbine. Since the testing result can be digitally stored, reliability of the testing is improved. Furthermore, size of the testing apparatus is highly reduced for a tester to conveniently carry and install the testing apparatus alone. As a result, installation time and the whole testing time can be minimized.Type: ApplicationFiled: December 13, 2007Publication date: June 18, 2009Inventors: Byung Sik Yoon, Yong Sik Kim, Hee Jong Lee, Se Kyoung Kim, Seung Han Yang
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Patent number: 7395714Abstract: An apparatus and method for inspecting a structure are provided which include probes with sensing elements and are disposed proximate the opposite surfaces of a structure, where only one of the probes need be driven. A tracking probe may be magnetically coupled to a driven probe and move in coordination therewith. Ring magnets may be used in the driven and tracking probes to provide the magnetic coupling and align sensing elements disposed in the centers of the ring magnets. The probes include ball bearings such as ball and socket bearings for supporting the structure and maintaining the desired orientation and spacing of the probes relative to the structure. A fluid, such as water or pressurized air, may be used as a couplant between an ultrasonic transducer and the structure. A water column skirt may be used to with a probe employing ball bearings for support.Type: GrantFiled: September 16, 2004Date of Patent: July 8, 2008Assignee: The Boeing CompanyInventors: Gary E. Georgeson, Michael D. Fogarty, Daniel J. Wright
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Patent number: 7360427Abstract: An ultrasonic probe is provided in which an elongate array of transducers is disposed within an elongate coupling element which is mounted for rotation about an axle. The profile of the coupling element is chosen so as to provide a substantially uniform contact force with a surface over a predetermined area. To achieve this the radius of the coupling element varies along its length.Type: GrantFiled: September 8, 2003Date of Patent: April 22, 2008Assignee: The University of BristolInventors: Bruce Walton Drinkwater, Corin James Brotherhood
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Patent number: 7320249Abstract: An apparatus and method for inspecting a structure are provided which include probes with sensing elements and are disposed proximate opposite surfaces of a structure, where only one of the probes need be driven. A tracking probe may be magnetically coupled to a driven probe and move in coordination therewith. Ring magnets may be used in the driven and tracking probes to provide the magnetic coupling and align sensing elements disposed in the centers of the ring magnets. The probes may include a fluid bearing, such as a water bearing or an air bearing, for supporting the structure and maintaining the desired orientation and spacing of the probes relative to the structure. The fluid of a fluid bearing may be used as a couplant between an ultrasonic transducer and a structure. A flow moderating skirt may be used to with a probe employing a fluid bearing for support.Type: GrantFiled: September 16, 2004Date of Patent: January 22, 2008Assignee: The Boeing CompanyInventors: Gary E. Georgeson, Michael D. Fogarty, Stanley W. Richardson
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Patent number: 7228741Abstract: An apparatus and method aligning magnetically coupled inspection probes are provided. In this regard, a tracking probe may be magnetically coupled to a driven probe and move in coordination therewith. An alignment compensator for magnetically coupled inspection probes offsets misalignments between a driven probe and a tracking probe. Misalignments between magnetically coupled probes may be caused by gravity, friction, and movement of the probes. An alignment compensator may use one or more magnets, or electromagnets, to improve the alignment of the probes. An alignment compensator may include a control system for adjusting the power to an electromagnet or repositioning a magnet to offset misalignment of probes.Type: GrantFiled: September 16, 2004Date of Patent: June 12, 2007Assignee: The Boeing CompanyInventors: Gary E. Georgeson, Michael D. Fogarty
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Patent number: 6772636Abstract: A detector for detecting a location of a flaw on a tubular member, the tubular member having a longitudinal axis, the detector having a body, dial rotatably mounted to the body, the dial with directions indications thereon for indicating position of the dial with respect to the longitudinal axis of the tubular member, and ultrasonic probe apparatus secured to the dial for selective positioning by rotating the dial for facilitating location of a flaw of the tubular member; and, in certain aspects, detectors for measuring tubular wall thickness.Type: GrantFiled: November 6, 2002Date of Patent: August 10, 2004Assignee: Varco I/P, Inc.Inventors: Clive Chemo Lam, Gregory Michael Vaselakos
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Patent number: 6722202Abstract: An apparatus and method for inspecting a structure are provided in which probes including respective sensing elements, such as ultrasonic transducers, are disposed proximate the opposed surfaces of a structure, but only one of the probes need be driven. In this regard, a tracking probe may be magnetically coupled to a driven probe and move in coordination therewith. The apparatus and method can therefore inspect structures in which one surface is inaccessible. The probes may permit liquid to be bubbled between the ultrasonic transducer and the structure in order to couple the ultrasonic signals. By utilizing a bubbled liquid as a couplant, the apparatus and method may operate in an ultrasonic array mode. Additionally, the probes may include at least one contact member, such as a plurality of wheels, for contacting the structure in order to maintain the desired orientation and spacing of the probes relative to the structure.Type: GrantFiled: July 16, 2003Date of Patent: April 20, 2004Assignee: The Boeing CompanyInventors: James C. Kennedy, Christopher L. Mares, Mark A. Negley
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Patent number: 6688178Abstract: A roller transducer assembly comprises at least one core section and each core section comprises a transducer. Oil is retained within the roller transducer assembly and in particular an oil kerf isolates each core section from an outer portion of the roller transducer assembly having a nylon roller tube which is surrounded by a urethane tire outer covering. The outer portion of the roller transducer assembly rotates about each stationary core section. A pair of the ultrasonic roller transducer assemblies are arranged to provide signals for generating an ultrasonic image of an article such as a board or a log passing between the pair of ultrasonic roller transducer assemblies.Type: GrantFiled: February 28, 2002Date of Patent: February 10, 2004Assignee: Materials Systems, Inc.Inventors: Gerald E. Schmidt, John R. Hollenbeck
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Patent number: 6571636Abstract: A wheel-type inspection device includes within the wheel structure a sensor head. The sensor head carries both ultrasonic transducers and a surface tracking structure maintained at fixed distance relative to the transducers. In operation, the surface tracking structure remains against the inner surface of the tire and thereby maintains a fixed distance between the transducers and the surface of the work piece under inspection. As a result, reflected sound energy analysis need not compensate for variations in distance between the transducers and the work piece because no such variations in distance occur under the disclosed device.Type: GrantFiled: September 14, 2000Date of Patent: June 3, 2003Assignee: CF&I Steel, L.P.Inventor: Paul H. McWhorter
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Publication number: 20030089172Abstract: The invention concerns an ultrasonic sensor with a pot-shaped diaphragm having an oscillatory diaphragm bottom and a diaphragm wall which surrounds at least sections of the diaphragm bottom. The invention is characterized in that at least sections of the diaphragm wall have a foam-like structure.Type: ApplicationFiled: November 4, 2002Publication date: May 15, 2003Inventors: Uwe Kupfernagel, Heinrich Gotzig
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Patent number: 6536553Abstract: An apparatus for detecting an underground abject includes a container in contact with the ground surface; a medium disposed in the container; at least one acoustic sensor disposed in the medium in the container; and an output device connected to the acoustic sensor. A portion of the container in contact with the ground is substantially acoustically transparent and conforms to contours of the ground. The acoustic impedance of the medium in the container is substantially the same as the acoustic impedance of the ground. A method of detecting an underground object includes receiveing reflected acoustic noise with at least one acoustic sensor immersed in a medium, the mediukm being desposed in a container in contact with a ground surface; converting the reflected acoustic noise to electrical signals; and, using an output device, converting teh eletrical signals to a form that can be sensed by a human to determine if the undergroung object has been detected.Type: GrantFiled: April 25, 2000Date of Patent: March 25, 2003Assignee: The United States of America as represented by the Secretary of the ArmyInventor: Michael V. Scanlon
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Patent number: 6523411Abstract: A wheel inspection system based on electromagnetic acoustic signals and having improved inspection by the use of a noise removing system and/or a pivotal mounting system. The invention also includes an improved detection head and data analysis.Type: GrantFiled: March 21, 2000Date of Patent: February 25, 2003Assignee: International Electronic Machines Corp.Inventors: Zahid F. Mian, William Peabody, Theodore Haller
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Patent number: 6516668Abstract: An ultrasonic aligning device for laterally aligning a rail testing device with respect to a rail has an ultrasonic transducer formed of an array of closely spaced ultrasonic elements, with center to center distances between elements being selected to determine incremental lateral positions of the array relative to the rail. The ultrasonic elements are selectively actuated to cause the generation of ultrasonic beams towards the base portion of the rail. Reflections from the base portion are detected to produce reflection signals representative of the incidence of the ultrasonic beam onto said base portion. The reflection signals are processed by a reflection analyzer for a determination of the lateral offset of the ultrasonic array relative to the rail. A position signal indicative thereof is produced and used to laterally displace the array to achieve a desired lateral alignment of the rail testing device with the rail.Type: GrantFiled: January 5, 2001Date of Patent: February 11, 2003Assignee: Harsco Track Technologies, Inc.Inventors: Robert Mark Havira, Joseph S. Bakach, Jr.
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Patent number: 6513384Abstract: The invention relates to a method and an apparatus for measuring the lift of a transport infrastructure road level and industrial floors. The apparatus comprises a wheel borne by a chassis pivotally mounted on a trailer towed by a vehicle. An unbalanced member causes the wheel to vibrate. The vertical acceleration of the chassis and of the wheel and the angle of the centrifugal force of the unbalanced member with the vertical, are continuously measured. The total force applied by the wheel, the chassis and the unbalanced member is calculated from the measurements of the accelerations, as is the deflection of the road level by double integration of the acceleration of the wheel.Type: GrantFiled: April 20, 2001Date of Patent: February 4, 2003Assignee: Laboratoire Central des Ponts e ChausseesInventors: Alain Quibel, Michel Froumentin, Jacques Marignier, Maurice Leroy, Guy Morel
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Patent number: 6378376Abstract: The present invention provides a mounting assembly, for use with an ultrasound transducer attached to an ultrasound machine, for determining the spacial relationship between a succession of 2D image slices of a target of a subject, generated by the ultrasound machine. The mounting assembly comprises: (i) means to mount an ultrasound transducer; (ii) means to engage a surface of the subject in the proximity of the target, the means to engage a surface being moveably attached to the means to mount an ultrasound transducer; and (iii) sensing means, in communication with the means to engage a surface, to measure the movement of the means to engage a surface during acquisition of the succession of 2D image slices. Preferably, the sensing means comprises a tilt sensor and a displacement sensor.Type: GrantFiled: August 25, 1999Date of Patent: April 30, 2002Assignee: Life Imaging Systems, Inc.Inventors: Richard Derman, Shane Dunne, Aaron Fenster
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Method and apparatus for ultrasonic characterization through the thickness direction of a moving web
Patent number: 6308570Abstract: A method and apparatus for determining the caliper and/or the ultrasonic transit time through the thickness direction of a moving web of material using ultrasonic pulses generated by a rotatable wheel ultrasound apparatus. The apparatus includes a first liquid-filled tire and either a second liquid-filled tire forming a nip or a rotatable cylinder that supports a thin moving web of material such as a moving web of paper and forms a nip with the first liquid-filled tire. The components of ultrasonic transit time through the tires and fluid held within the tires may be resolved and separately employed to determine the separate contributions of the two tire thicknesses and the two fluid paths to the total path length that lies between two ultrasonic transducer surfaces contained within the tires in support of caliper measurements.Type: GrantFiled: June 21, 1999Date of Patent: October 30, 2001Assignee: Institute of Paper Science and Technology, Inc.Inventors: Theodore Jackson, Maclin S. Hall -
Publication number: 20010032513Abstract: An ultrasonic aligning device for laterally aligning a rail testing device with respect to a rail has an ultrasonic transducer formed of an array of closely spaced ultrasonic elements, with center to center distances between elements being selected to determine incremental lateral positions of the array relative to the rail. The ultrasonic elements are selectively actuated to cause the generation of ultrasonic beams towards the base portion of the rail. Reflections from the base portion are detected to produce reflection signals representative of the incidence of the ultrasonic beam onto said base portion. The reflection signals are processed by a reflection analyzer for a determination of the lateral offset of the ultrasonic array relative to the rail. A position signal indicative thereof is produced and used to laterally displace the array to achieve a desired lateral alignment of the rail testing device with the rail.Type: ApplicationFiled: January 5, 2001Publication date: October 25, 2001Inventors: Robert Mark Havira, Joseph S. Bakach
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Patent number: 6138515Abstract: An apparatus for detecting defects in a moving cast metal strip is provided that includes at least one Lamb-wave transducer housed inside a sensor wheel made of flexible material. The sensor wheel contains an acoustic coupling fluid and is designed to come into running contact with the surface of the product to be inspected. A runner is placed upstream of the sensor wheel for contact with the surface of the strip to be inspected. Upstream of the runner, a delivery system for delivering coupling fluid onto the surface of the moving product is provided, this fluid serving to wet the surface of the strip. The runner includes a roller having a contact width the same or greater than the width of the product for uniformly spreading the coupling fluid over the product. All of these components are installed in a movable carriage which is designed to run over the metal strip surface. The apparatus is capable of detecting defects in a steel strip moving at high speed.Type: GrantFiled: November 17, 1998Date of Patent: October 31, 2000Assignee: SollacInventors: Jean-Pierre Moufle, Philippe Piquemal
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Patent number: 5969255Abstract: A system for ultrasonic inspection of a tubular member using an ultrasonic inspection unit having a platform, a guide member with a longitudinal axis, a wheel connected to the platform and contacting a surface of the tubular member for moving the platform along and around the tubular member relative to a rotation of the tubular member, and a bearing support connected to the platform at a location spaced from the wheel. The bearing support contacts the guide member for supporting the platform on the guide member and allowing the platform to move longitudinally in a direction along the longitudinal axis of the guide member in response to the moving of the guide wheel. A tubular member rotation mechanism receives the tubular member and rotates the tubular member around a longitudinal axis of the tubular member.Type: GrantFiled: September 5, 1997Date of Patent: October 19, 1999Inventor: Ted McLean