Scanning Curved Surface In Direction Of Curvature Patents (Class 73/640)
  • Patent number: 11740635
    Abstract: A system includes an inspection robot comprising a plurality of sensor sleds; a plurality of ultra-sonic (UT) sensors; a couplant chamber mounted to each of the plurality of sleds, each couplant chamber comprising: a cone, the cone comprising a cone tip portion at an inspection surface end of the cone; a sensor mounting end opposite the cone tip portion; a couplant entry fluidly coupled to the cone at a position between the cone tip portion and the sensor mounting end; and wherein each of the UT sensors is mounted to the sensor mounting end of one of the couplant chambers.
    Type: Grant
    Filed: May 25, 2018
    Date of Patent: August 29, 2023
    Assignee: Gecko Robotics, Inc.
    Inventors: Mark Loosararian, Joshua Moore, Yizhu Gu, Kevin Low, Edward Bryner, Logan MacKenzie, Ian Miller, Alvin Chou, Todd Joslin
  • Patent number: 11224768
    Abstract: An apparatus for controlling the angular direction of energy emitted from a plurality of energy delivery devices. The apparatus includes a plurality of rods, each rod mechanically coupled to one of the energy delivery devices, to a stationary plate, and to a moveable plate. The stationary plate includes holes that are configured to receive a portion of a first rotatable joint that is mechanically coupled to each rod. The moveable plate includes holes that are configured to receive a portion of a second rotatable joint, the second rotatable joint slidingly engaging a portion of the respective rod. The angle of each rod changes when the moveable plate is moved in any direction with respect to the stationary plate. Changing the rod angle changes the angular direction of the energy emitted from the energy delivery devices such that the energy passes through an intended focal position.
    Type: Grant
    Filed: May 16, 2018
    Date of Patent: January 18, 2022
    Assignee: Profound Medical Inc.
    Inventor: Aaro Tuominen
  • Patent number: 10739312
    Abstract: A spherical body inspection apparatus including a support arrangement realized to support a spherical body during an inspection procedure; a probe arrangement comprising a plurality of ultrasonic testing probes arranged about the spherical body such that the ultrasonic testing probes target a common test point at the surface of the spherical body; and a displacer for effecting at least one relative rotational displacement between the spherical body and the probe arrangement. Also described is a method of inspecting a spherical body.
    Type: Grant
    Filed: June 1, 2015
    Date of Patent: August 11, 2020
    Assignees: SIEMENS GAMESA RENEWABLE ENERGY A/S, ECLIPSE SCIENTIFIC PRODUCTS INC.
    Inventors: Soeren Forbech Elmose, Björn Pedersen, Michael Wright
  • Patent number: 10190943
    Abstract: The invention concerns a method for inspection of rolling elements (W) by means of ultrasound, wherein the rolling elements (W) are taken individually to an ultrasound measuring device (4), wherein the rolling elements (W) are moved in the ultrasound measuring device (4) and subjected to an ultrasound measurement and wherein depending on a result of the ultrasound measurement the individual rolling elements (W) are classified as defective or nondefective. The subject matter of the invention is also a rolling element inspection layout for performance of the method, having at least one ultrasound measuring device (4) with a holder for the individual rolling elements (W), at least one ultrasound head (10) and a drive unit for the movement of the individual rolling elements (W).
    Type: Grant
    Filed: July 15, 2014
    Date of Patent: January 29, 2019
    Assignees: ThyssenKrupp Rothe Erde GmbH, Althaus Engineering
    Inventors: Martin Eckey, Heiko Althaus, Marco Burtchen
  • Patent number: 9351702
    Abstract: A mechanical scanning device is composed of an oscillating beam onto which a transducer is mounted, part of which is flexible such that the beam will oscillate at a frequency between 8 and 15 Hz when mechanically energized. To sustain oscillations, energy is supplied by means of two electromagnetic coils acting on two permanent magnets mounted on either side of the beam. In order to improve the linear performance of the probe, feedback control was employed. A position sensor along with supporting electronics was designed to provide control signal for the feedback system.
    Type: Grant
    Filed: April 10, 2012
    Date of Patent: May 31, 2016
    Assignee: Noble Sensors, LLC
    Inventors: Shailesh Shrestha, Ahsan Nawroj, Yih-Choung Yu, Marcos Sotomayor, Richard Koplin
  • Patent number: 9335303
    Abstract: An apparatus for use in scanning a material includes a top member having a first body with a first plurality of holes; a bottom member having a second body with a second plurality of holes; and an interconnecting member connecting the top member and the second member to provide a gap between the top member and the bottom member. Each hole in the top member is aligned with a corresponding hole in the bottom member to form a hole-pair.
    Type: Grant
    Filed: October 7, 2013
    Date of Patent: May 10, 2016
    Assignee: SIKORSKY AIRCRAFT CORPORATION
    Inventor: James A. Voor, Jr.
  • Patent number: 9201047
    Abstract: A system and method for inspecting a joint fillet having a surface whose radius varies along the length of the joint fillet. In one embodiment, the inspection apparatus comprises: a chassis; a shoe assembly supported by the chassis and comprising an axle; a transducer array assembly translatably coupled to the shoe assembly; biasing means for urging the transducer array assembly to translate relative to the shoe assembly in a first direction; and a lever assembly pivotably coupled to the axle of the shoe assembly and in contact with the transducer array assembly over a range of angular positions of the lever assembly. The transducer array will translate in a second direction opposite to the first direction when the net force exerted by the lever assembly is greater than the biasing force exerted by the biasing means. The lever assembly is used to automatically adjust the array position to the varying fillet radius.
    Type: Grant
    Filed: June 5, 2013
    Date of Patent: December 1, 2015
    Assignee: The Boeing Company
    Inventor: Steven Ray Walton
  • Patent number: 9058905
    Abstract: An apparatus and method for maintaining contact between a pod of transducers and an inner surface of a reactor pressure vessel filled with water of a nuclear power plant is described. An underwater carriage carries the pod of transducers each of which is independently movable and are constantly urged against the surface of the vessel during inspection. Each transducer is independently pivotable about two axes. Each transducer emits and receives signals to detect any flaws of potential problems in the reactor pressure vessel.
    Type: Grant
    Filed: April 6, 2012
    Date of Patent: June 16, 2015
    Assignee: IHI Southwest Technologies
    Inventors: Skyler Kevin Olsen, Benjamin J. Lagosz-Sinclair
  • Patent number: 8951652
    Abstract: A substrate for a magnetic recording medium having a disc shape with a central hole is provided in which the surface roughness of the principal surface of the substrate is 1 angstrom or less in terms of root mean square roughness (Rq) when a space period (L) of an undulation in the circumferential direction is in the range 10 to 1,000 ?m, and in which when a component in the vertical axis direction of a line segment Z connecting a point A with the space period (L) of 10 ?m and a point B with the space period (L) of 1,000 ?m in a curve S marked on a double logarithmic graph which is obtained by analyzing the surface roughness using a spectrum and in which the horizontal axis is set to the space period (L) (?m) and the vertical axis is set to the power spectrum density (PSD) (k·angstrom2·?m) (where k is a constant) is defined as H and a displacement at which the component in the vertical axis direction of the curve S is the maximum with respect to the line segment Z is defined as ?H, a value (P) expressed by (?
    Type: Grant
    Filed: November 28, 2012
    Date of Patent: February 10, 2015
    Assignee: Showa Denko K.K.
    Inventors: Koji Yukimatsu, Yukihisa Matsumura, Yoshihito Sueoka, Junichi Kishimoto
  • Publication number: 20140013850
    Abstract: A transducer module includes a curved surface frame which is formed from a flexible material in a curved shape and includes a front surface and a rear surface; a transducer which is disposed on the front surface; and a support frame which is mounted on the rear surface and supports the curved surface frame.
    Type: Application
    Filed: July 12, 2013
    Publication date: January 16, 2014
    Inventors: Young Il KIM, Bae Hyung KIM, Jong Keun SONG, Seung Heun LEE, Kyung Il CHO
  • Publication number: 20140000371
    Abstract: A test head for testing a workpiece has an ultrasonic transducer configuration with a plurality of ultrasonic transducers. The test head further contains a carrier matched to a surface contour of the workpiece, a damping layer arranged on the carrier, and a flexible conductor foil configuration, which is arranged on the damping layer and has a number of electrically separated conductor tracks which corresponds to the number of transducer elements. The transducer elements are arranged on the conductor tracks alongside one another in at least one row, and in each case are electrically contact-connected to one of the conductor tracks.
    Type: Application
    Filed: September 3, 2013
    Publication date: January 2, 2014
    Applicants: FRAUNHOFER GESELLSCHAFT ZUR FOERDERUNG DER ANGEWANDTEN FORSCHUNG E.V., INTELLIGENDT SYSTEMS & SERVICES GMBH
    Inventors: GUENTER ENGL, MICHAEL KROENING, HENNING HEUER, THOMAS HERZOG
  • Patent number: 8590383
    Abstract: An ultrasonic probe carrier includes a base, a first side arm having a first end thereof attached to the base and a second end thereof extending outwardly from the base on one side of a tube, and a second side arm having a first end thereof attached to the base and a second end thereof extending outwardly from the base on an opposite side of the tube, at least a portion of the first and second side arms being biased towards each other to removably secure the carrier around at least a portion of a circumference of the tube. An ultrasonic probe is attached to the base, and the carrier and ultrasonic probe are rotatable around the tube to scan at least one of: the circumference of the tube and a weld disposed around the circumference of the tube.
    Type: Grant
    Filed: June 24, 2008
    Date of Patent: November 26, 2013
    Assignee: ALSTOM Technology Ltd
    Inventors: Jacques L. Brignac, Robert E. Lucas
  • Patent number: 8397575
    Abstract: Ultrasonic transducers and methods for detecting oblique flaws in cylindrically-shaped objects using pulse-echo testing are provided. By mounting one or more transducers on a rotary tester for testing manufactured objects such as tubes and bars, offsetting each transducer horizontally from its position if it were to emit a beam that is perpendicular to the object's outer surface, and actuating the transducer so as to emit an angled beam, oblique surface flaws and internal flaws may be reliably detected without reducing inspection speed, significantly adding to transducer cross-talk, or requiring significant additional hardware or processing.
    Type: Grant
    Filed: June 25, 2010
    Date of Patent: March 19, 2013
    Assignee: Magnetic Analysis Corporation
    Inventor: John Venczel
  • Patent number: 8371171
    Abstract: There is provided an ultrasonic inspection apparatus using scanning path information with high accuracy at a time of ultrasonic flaw inspection.
    Type: Grant
    Filed: February 26, 2009
    Date of Patent: February 12, 2013
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Hideo Isobe, Takahiro Ikeda, Noriyuki Yamane, Ryoichi Arai
  • Patent number: 8359135
    Abstract: An control apparatus for an automatic transmission includes: a failure shift stage setting section configured to set, to the target shift stage, a shift stage which can be attained in a state in which the one of the solenoids judged that the failure is generated is not energized; and a failure neutral state through section configured to control the solenoids at a predetermined vehicle speed or over so that the automatic transmission is brought to a neutral state, when the target shift stage is a shift stage at which the vehicle speed is suddenly decreased when the solenoids are controlled so that the automatic transmission attains the target shift stage, and to control the solenoids below the predetermined vehicle speed so that the automatic transmission attains the target shift stage.
    Type: Grant
    Filed: November 15, 2010
    Date of Patent: January 22, 2013
    Assignee: Jatco Ltd
    Inventors: Shigeo Kariya, Yoshihide Shinso, Satoshi Takizawa
  • Patent number: 8146430
    Abstract: A method & apparatus for conveying an ultrasonic sensor about an outer peripheral surface of a tube to perform a non-destructive evaluation thereof is disclosed. The ultrasonic sensor is mounted on a flexible tension link and the method involves extending the flexible tension link while urging an extended portion of the flexible tension link towards the outer peripheral surface of the tube at a plurality of locations along it's length, thereby causing the ultrasonic sensor to move through an arc in a direction circumferentially around the tube while maintaining ultrasonic coupling between the ultrasonic sensor and the tube.
    Type: Grant
    Filed: May 10, 2007
    Date of Patent: April 3, 2012
    Assignees: Jireh Industries Ltd., Metalogic Inspection Services Inc
    Inventors: Robert Allan Simmons, John William Whytock, Arthur Dubbledam, Jason Wiebe, Paul Torstensen, Mark Dubbledam
  • Patent number: 8082793
    Abstract: A system for performing ultrasonic testing on a composite part includes an ultrasonic transducer, a shoe for holding the transducer, and means for automatically adjusting position of the transducer during ultrasonic testing. The transducer position is adjusted to account for geometry variations in the part.
    Type: Grant
    Filed: October 16, 2008
    Date of Patent: December 27, 2011
    Assignee: The Boeing Company
    Inventors: Dennis P. Sarr, Hien T. Bui
  • Patent number: 8079264
    Abstract: An apparatus for inspecting samples that may include a curvature that varies from sample to sample comprises a scanning element, a feed mechanism, and a pivot mechanism. The scanning element transmits and receives a signal to and from the sample as the sample passes by, thereby building an image or profile of the sample. The feed mechanism includes a drive motor coupled to a series of pulleys and belts that form an open-ended chain. The pulleys rotate when driven by the drive motor and are coupled to an array of rollers that rotate as well to propel a inspection sample past the scanning element. The pivot mechanism includes a series of primary and secondary links that also form an open-ended chain. The primary links are coupled to the rollers and the combination pivots in unison to form an arc that matches the curvature of the sample in order to maintain a fixed distance between the sample and the scanning element.
    Type: Grant
    Filed: July 29, 2010
    Date of Patent: December 20, 2011
    Assignee: Spirit AeroSystems, Inc.
    Inventors: W. Robert Nelson, C. Tim Harbaugh
  • Patent number: 8001843
    Abstract: A circular arc wide beam transmission method includes setting parameters for a focusing circular arc and calculating a transmission delay for each of the array elements in a transmission aperture of a probe based on the parameters for the focusing circular arc. An ultrasonic imaging system controls each array element to transmit ultrasonic waves according to the transmission delay for that array element.
    Type: Grant
    Filed: September 29, 2008
    Date of Patent: August 23, 2011
    Assignee: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
    Inventors: Bin Yao, Qinjun Hu, Pengfei Yang, Bo Yang
  • Patent number: 7874212
    Abstract: An ultrasonic probe performs flaw detection of a high (t/D) metal pipe. The front end portion of a transducer has at least a portion with an asymmetrically curved shape having a radius of curvature which progressively increases from one end towards the other end of the front end portion. The probe is disposed with respect to the pipe with its end having the smaller radius of curvature positioned on the side away from the direction of propagation of refracted waves, the end having a larger radius of curvature thereof positioned on the side in the direction of propagation of refracted waves. Angle beam flaw detection is carried out such that incident waves are generated which generate refracted longitudinal waves which do not reach the inner surface of the metal pipe and refracted transverse waves which are focused on the inner surface of the pipe.
    Type: Grant
    Filed: October 1, 2008
    Date of Patent: January 25, 2011
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventor: Masaki Yamano
  • Patent number: 7854168
    Abstract: The invention is objected to enable the provision of an vessel steel plate measuring device capable of measuring the thickness of vessel steel plate, even in the case of a vessel having a vessel mirror part formed by a spherical or conical curved surface such as a reactor (reaction vessel) and various kinds of obstructions at a vessel barrel. The structure of the device is characterized in that a supporting point member 20 is detachably provided from a supporting point set at the central axis of the vessel mirror part 1a of a reactor 1, and a traveling carrier 6 traveling on a steel plate of the vessel mirror part 1a and having plural ultrasonic probes 7 mounted thereon is connected to one end of a turning radius regulating member 19 rotatively provided around the supporting point member 20.
    Type: Grant
    Filed: October 7, 2008
    Date of Patent: December 21, 2010
    Assignee: Asahi Kasei Engineering Corporation
    Inventors: Nobuyoshi Sato, Kazuhiro Nojiri, Hiroyuki Haga, Jiro Nakayama, Yuji Nishimura
  • Patent number: 7836767
    Abstract: An apparatus for inspecting samples that may include a curvature that varies from sample to sample comprises a scanning element, a feed mechanism, and a pivot mechanism. The scanning element transmits and receives a signal to and from the sample as the sample passes by, thereby building an image or profile of the sample. The feed mechanism includes a drive motor coupled to a series of pulleys and belts that form an open-ended chain. The pulleys rotate when driven by the drive motor and are coupled to an array of rollers that rotate as well to propel a inspection sample past the scanning element. The pivot mechanism includes a series of primary and secondary links that also form an open-ended chain. The primary links are coupled to the rollers and the combination pivots in unison to form an arc that matches the curvature of the sample in order to maintain a fixed distance between the sample and the scanning element.
    Type: Grant
    Filed: March 5, 2009
    Date of Patent: November 23, 2010
    Assignee: Spirit AeroSystems, Inc.
    Inventors: W. Robert Nelson, C. Tim Harbaugh
  • Patent number: 7770457
    Abstract: The invention relates to pseudo porosity standards, and methods for their manufacture and use, which substantially mimic the effect porosity has on ultrasonic sound as it passes through a composite laminate, such as a metallic interleaved composite laminate. An ultrasonic inspection reference standard for composite materials having porosity may include a member having at least one thickness, at least one metallic shim, and at least one mesh. A plurality of metallic shims and meshes may be disposed in alternating layers within the member. The member may be manufactured from a fiber-free polymer resin using a stereo lithography process. Use of the mesh may produce a standard which transmits ultrasonic energy, with the mesh scattering and attenuating the energy. Use of the metallic shim may aide in modeling a metallic laminate.
    Type: Grant
    Filed: October 13, 2006
    Date of Patent: August 10, 2010
    Assignee: The Boeing Company
    Inventors: Roger W. Engelbart, Christopher M. Vaccaro, April L. Beisiegel
  • Patent number: 7757559
    Abstract: Ultrasonic transducers and methods for detecting oblique flaws in cylindrically-shaped objects using pulse-echo testing are provided. By mounting one or more transducers on a rotary tester for testing manufactured objects such as tubes and bars, offsetting each transducer horizontally from its position if it were to emit a beam that is perpendicular to the object's outer surface, and actuating the transducer so as to emit an angled beam, oblique surface flaws and internal flaws may be reliably detected without reducing inspection speed, significantly adding to transducer cross-talk, or requiring significant additional hardware or processing.
    Type: Grant
    Filed: August 8, 2007
    Date of Patent: July 20, 2010
    Assignee: Magnetic Analysis Corporation
    Inventor: John Venczel
  • Patent number: 7751989
    Abstract: A system for inspecting a pipeline having at least two transducers divided into segments, the segments each containing a number of sensors, wherein a maximum number of segments is equal to a number of transducers, an arrangement configured to send, receive and store signals, wherein the arrangement has a number of pulser channels and a number of receiver channels, wherein the arrangement has at least one multiplexing arrangement for multiplexing signals from the arrangement; and a time delay arrangement connected to the arrangement configured to send, receive and store signals. The system may also provide for focal point skewing, near real time coating compensation for proper excitation mode, adjusted time delay capability and the ability to focus beyond changes in geometry.
    Type: Grant
    Filed: November 30, 2007
    Date of Patent: July 6, 2010
    Assignee: FBS, Inc.
    Inventors: Steven E. Owens, Joseph L. Rose, Jason K. Van Velsor, Li Zhang, Michael J. Avioli
  • Patent number: 7690259
    Abstract: Apparatus, systems, and methods for inspecting a structure are provided which permit inspection of uniquely shaped structures such as fuselage frames and shear ties. Probes may be constructed from rapid prototyping. Inspection may be performed manually and may use a portable function support system for delivering fluid couplant, controlling transmit and receive functions of the inspection sensors, and delivering immediate visual analysis for an operator. Integrated ultrasonic inspection apparatus, systems, and methods facilitate fast and efficient custom inspection devices and inspecting otherwise difficult-to-inspect structures.
    Type: Grant
    Filed: November 3, 2008
    Date of Patent: April 6, 2010
    Assignee: The Boeing Company
    Inventors: Hien T. Bui, Fred D. Young, Mark A. Lee, Richard C. Krotzer, Clyde T. Uyehara, Barry A. Fetzer
  • Patent number: 7665363
    Abstract: Ultrasonic head for pulse-echo multichannel inspection applied to flat and curved surfaces, which is connected to a displacement system (3), and which comprises a chassis (1) housing a tilting frame (4) joined to said chassis via a first point of rotation (1a) and a second point of rotation (1b) which define a main tilting axis (1c) around which the tilting frame (4) rotates, said tilting frame (4) presenting a set of feeler-carriers (2) in its central opening (4h) which carry an array of ultrasonic feelers (12), said array of feel-carriers (2) being able to rotate around at least one axis of rotation (5, 5a, 5b) transverse to the main tilting axis (1c) in an independent movement to that made by the tilting frame (4), the tilting frame (4) being able to be divided into two secondary frames (6, 8) which rotate independently of the rotation of the tilting frame (4).
    Type: Grant
    Filed: August 4, 2006
    Date of Patent: February 23, 2010
    Assignee: Airbus Espana, S.L.
    Inventors: Ester Baños Capilla, Alvaro Espada Tejedor
  • Patent number: 7644618
    Abstract: A method of inspecting a radius area of composite parts with an ultrasonic inspection system, the system includes at least one ultrasonic probe, an upper sliding surface, a lower sliding surface, an adjustable guide rail, and an adjustable encoder wheel rotatably coupled to a rotary encoder, is provided. The method includes generating a high frequency sound wave using the probe including a radius of curvature extending from a center point, the sound wave travels partially through the part, adjusting the guide rail to align the center point of the probe with a center axis of a part corner portion, sliding the part through the inspection system to inspect the corner portion using the sound wave by rotating the wheel and rotary encoder such that the arcuate distance of the part is recorded, adjusting the wheel to avoid any apertures defined within the part, and processing the sound wave information.
    Type: Grant
    Filed: October 26, 2007
    Date of Patent: January 12, 2010
    Assignee: The Boeing Company
    Inventors: Barry A. Fetzer, William O. Walters, Hien T. Bui
  • Patent number: 7637162
    Abstract: An apparatus for inspecting samples that may include a curvature that varies from sample to sample comprises a scanning element, a feed mechanism, and a pivot mechanism. The scanning element transmits and receives a signal to and from the sample as the sample passes by, thereby building an image or profile of the sample. The feed mechanism includes a drive motor coupled to a series of pulleys and belts that form an open-ended chain. The pulleys rotate when driven by the drive motor and are coupled to an array of rollers that rotate as well to propel a inspection sample past the scanning element. The pivot mechanism includes a series of primary and secondary links that also form an open-ended chain. The primary links are coupled to the rollers and the combination pivots in unison to form an arc that matches the curvature of the sample in order to maintain a fixed distance between the sample and the scanning element.
    Type: Grant
    Filed: October 1, 2007
    Date of Patent: December 29, 2009
    Assignee: Spirit AeroSystems, Inc.
    Inventors: W. Robert Nelson, C. Tim Harbaugh
  • Publication number: 20090114026
    Abstract: A method & apparatus for conveying an ultrasonic sensor about an outer peripheral surface of a tube to perform a non-destructive evaluation thereof is disclosed. The ultrasonic sensor is mounted on a flexible tension link and the method involves extending the flexible tension link while urging an extended portion of the flexible tension link towards the outer peripheral surface of the tube at a plurality of locations along it's length, thereby causing the ultrasonic sensor to move through an arc in a direction circumferentially around the tube while maintaining ultrasonic coupling between the ultrasonic sensor and the tube.
    Type: Application
    Filed: May 10, 2007
    Publication date: May 7, 2009
    Inventors: Robert Allan Simmons, John William Whytock, Arthur Dubbledam, Jason Wiebe, Paul Torstensen, Mark Dubbledam
  • Patent number: 7513161
    Abstract: The invention is objected to enable the provision of an vessel steel plate measuring device capable of measuring the thickness of vessel steel plate, even in the case of a vessel having a vessel mirror part formed by a spherical or conical curved surface such as a reactor (reaction vessel) and various kinds of obstructions at a vessel barrel. The structure of the device is characterized in that a supporting point member 20 is detachably provided from a supporting point set at the central axis of the vessel mirror part 1a of a reactor 1, and a traveling carrier 6 traveling on a steel plate of the vessel mirror part 1a and having plural ultrasonic probes 7 mounted thereon is connected to one end of a turning radius regulating member 19 rotatively provided around the supporting point member 20.
    Type: Grant
    Filed: October 24, 2003
    Date of Patent: April 7, 2009
    Assignee: Asahi Kasei Engineering Corporation
    Inventors: Nobuyoshi Sato, Kazuhiro Nojiri, Hiroyuki Haga, Jiro Nakayama, Yuji Nishimura
  • Patent number: 7313961
    Abstract: A method for inspecting a gas turbine engine component includes positioning an ultrasonic probe assembly proximate to a surface of the component, wherein the ultrasonic probe assembly includes a body portion and an inspection bar, coupling the inspection bar to the body portion such that the inspection bar is substantially vertical with respect to the body portion, moving the ultrasonic probe assembly along a substantially horizontal axis while generating ultrasonic data of the component, coupling the inspection bar to the body portion such that the inspection bar is substantially horizontal with respect to the body portion, moving the ultrasonic probe assembly along a substantially vertical axis while generating ultrasonic data of the component, and utilizing the generated data to reconstruct an image of the component.
    Type: Grant
    Filed: April 26, 2005
    Date of Patent: January 1, 2008
    Assignee: General Electric Company
    Inventors: Brenda Catherine Tenley, Michael Leonard Dziech, Joseph Anthony Traxler, James Michael Donovan
  • Patent number: 7134352
    Abstract: A method and apparatus is provided for inspecting material arranged within an annular recess such as weld beads, particularly weld beads between the shroud, core plate and support structures within a boiling water nuclear reactor (BWR). The apparatus comprises a track support, a generally arcuate track, a carriage, a sensor support and a sensor. The track is configured to correspond and align generally with an inner surface of a shroud or other encompassing structure with the sensor support and sensor configured to be extended into and then moved horizontally along the annular recess. The sensor may be configured with a plurality of sensor elements, such as ultrasonic transducers or eddy current sensors that may be configured to analyze different properties or different regions relative to the sensor location.
    Type: Grant
    Filed: May 13, 2004
    Date of Patent: November 14, 2006
    Assignee: General Electric Company
    Inventors: Trevor Davis, Jack Matsumoto
  • Patent number: 6904818
    Abstract: An internal inspection unit for pipe has ultrasonic transducers that inspect weld volume, weld root, and wall thickness. The ultrasonic transducers are mounted to a portion of the inspection unit that is rotatable, but no more than one full revolution. One of the units has independently movable shoes for each separate transducer. The shoes are moved between retracted and extended positions by pneumatic cylinders. The other unit has shoes that support more than one transducer, the shoes being biased outwardly by springs.
    Type: Grant
    Filed: January 24, 2003
    Date of Patent: June 14, 2005
    Assignee: Vetco Gray Inc.
    Inventors: Larry K. Harthorn, Pedro A. Dioquino, Richard J. Milligan, Jr., Jason C. Good, Neil D. Allen, Richard D. Romero
  • Patent number: 6848313
    Abstract: The invention concerns a method and a device for inspecting pipelines, in particular for detecting defects in pipelines by means of ultrasound. Towards this end, measuring sensors transmit ultrasound signals during passage through a pipeline. The signals reflected on boundary regions of a pipeline wall, e.g. surfaces or defects, are then measured and evaluated. The invention is characterized in that partial regions of the measuring sensors (virtual sensors) formed of a plurality of neighboring sensor elements irradiate ultrasound signals into the pipe wall at at least one radiation angle which is inclined with respect to the normal to the pipe wall and the signals reflected at boundary regions of the pipe wall are received by same and/or other partial regions of the respective measuring sensors, wherein defects in the pipe wall are determined by evaluation of the acoustical signals reflected by different boundary regions.
    Type: Grant
    Filed: March 15, 2002
    Date of Patent: February 1, 2005
    Assignee: PII Pipetronix GmbH
    Inventors: Wolfgang Krieg, Achim Hugger
  • Patent number: 6829959
    Abstract: The apparatus and method for moving a sensor over a workpiece includes a sensor, and an actuating member. The sensor, such as a non-destructive test sensor, is carried by the actuating member, and the actuating member is at least partially disposed within a housing. The actuating member is adapted for automated movement in one direction, and the housing may be configured to be grasped by an operator and manually moved in another direction. As such, the sensor may automatically move in one direction with respect to the workpiece without manual intervention, and manually move in another direction, such that the sensor is moved by the combination of automated and manual movement. In addition, the actuating member may have at least two substantially parallel arms extending from near the sensor, which permits the sensor to slide along the workpiece while maintaining a substantially normal relationship to a surface of the workpiece.
    Type: Grant
    Filed: November 11, 2002
    Date of Patent: December 14, 2004
    Assignee: The Boeing Company
    Inventors: Carl B. Gifford, Jeffrey R. Kollgaard, Clyde T. Uyehara
  • Publication number: 20040177693
    Abstract: The invention concerns an ultrasonic tomograph for spatial and temporal characterisation of moving fluids such as air and water. Said tomograph comprises a plurality of pairs of ultrasonic transceiver probes, each pair capable of being oppositely inscribed on a circle around a fluid line of flow. The probes are therefore arranged on either side of the flow and neither modify nor disturb it. Each probe is capable of moving on a plane perpendicular to the line of flow. Indeed each probe is associated with a step motor. Each probe is a piezoelectric ceramic traducer which does not suffer any drift in time and which does not require re-calibration, which provides the inventive tomograph with temporal stability. Moreover, said tomograph is robust since said ultrasonic probes can be used in extreme conditions. The frequency of the ultasounds range between 30 kHz and 300 kHz.
    Type: Application
    Filed: May 7, 2004
    Publication date: September 16, 2004
    Inventors: Frederic Cohen Tenoudji, Vincent Dewailly, Jean-Pierre Frangi, Jean-Francois Mourey
  • Patent number: 6550334
    Abstract: An ultrasonic detecting apparatus includes a transmitting element for emitting an ultrasonic wave toward a surface to be probed inside a sample from a surface of the sample at a predetermined angle. The ultrasonic detecting apparatus also includes a receiving element for receiving the ultrasonic wave reflected from the surface of the sample. The transmitting element and the receiving element are separated from each other on a single pedestal and are movable on the surface of the sample in a direction perpendicular to the surface to be probed. A distance between the transmitting element and the receiving element is arbitrarily changeable.
    Type: Grant
    Filed: August 22, 2001
    Date of Patent: April 22, 2003
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Masaru Kodama, Kiyotaka Iwatsubo, Nobuhiko Nishimura, Toshihiko Imamoto, Masaaki Fujita
  • Patent number: 6530278
    Abstract: An ultrasonic testing system for testing the circumferential girth welds of a tank for defects utilizes a probe trolley to which six probes are attached. The probe trolley is clamped to a drive unit which runs upon a track that is removably attached to the interior surface of the tank. The track is positioned so that the probe trolley travels over the weld as the drive unit negotiates the track. Coupling fluid is supplied to the probe trolley so that a layer of coupling fluid exists between the probes and the tank interior surface adjacent to the weld. Ultrasonic beams emitted by the probe travel through the coupling fluid, into the tank wall and weld and are reflected. Data from the probes is directed to a processor where it is analyzed, displayed and stored.
    Type: Grant
    Filed: May 8, 2000
    Date of Patent: March 11, 2003
    Inventors: Matthew D. Bowersox, Jerry H. Spigelmyer, Daniel L. Yoder, Dane E. Hackenberger, Sherrill R. Harris, William P. Waldron, Frederick R. Hoar
  • Patent number: 6449326
    Abstract: An apparatus for ultrasonically examining a weld in a nuclear steam supply system includes an elongated guide rod for positioning within a pipe of the nuclear steam supply system. An ultrasonic transducer is positioned at an end of the elongated guide rod. A collapsible shoe encloses the ultrasonic transducer. The collapsible shoe includes a biasing mechanism to allow the collapsible shoe to pass through the pipe while the pipe is at a first circumference and while the pipe is at a second circumference. The collapsible shoe continuously contacts the pipe to establish ultrasonic coupling for the ultrasonic transducer.
    Type: Grant
    Filed: August 29, 2000
    Date of Patent: September 10, 2002
    Assignee: Electric Power Research Institute, Inc.
    Inventors: Stanley Maurice Walker, Steven Allen Kenefick, Robert Jeffery Lowery, Adam Roy Caban
  • Patent number: 6215836
    Abstract: An apparatus for ultrasonically examining a weld in a nuclear steam supply system includes an elongated guide rod for positioning within a pipe of the nuclear steam supply system. An ultrasonic transducer is positioned at an end of the elongated guide rod. A collapsible shoe encloses the ultrasonic transducer. The collapsible shoe includes a biasing mechanism to allow the collapsible shoe to pass through the pipe while the pipe is at a first circumference and while the pipe is at a second circumference. The collapsible shoe continuously contacts the pipe to establish ultrasonic coupling for the ultrasonic transducer.
    Type: Grant
    Filed: May 7, 1998
    Date of Patent: April 10, 2001
    Assignee: Electric Power Research Institute, Inc.
    Inventors: Stanley Maurice Walker, Steven Allen Kenefick, Robert Jeffery Lowery, Adam Roy Caban
  • Patent number: 6019001
    Abstract: Method and apparatus for ultrasound testing of disc bodies which are shrunk onto shafts and have an unknown contour.The invention relates to a method and an apparatus for ultrasound testing of a disc body (2), which is shrunk onto a shaft (1), in the region of the shrink seating (3) and of the adjacent shrinkage influence zone, the disc body (2) having side pieces (4, 5) which taper radially outwards from the shrink seating in cross-section. The contour of the disc body (2) is scanned and its geometry is derived in this way. A geometric reflection surface is determined. Test parameters and test positions are determined from the disc body geometry in accordance with a predetermined test technique, and ultrasound test heads (9, 10) are coupled, using the determined test parameters, to the side pieces (4, 5) in order to cover the determined test paths. The associated apparatus has a geometry identification device which detects the geometry of the disc body (2) before the actual test procedure.
    Type: Grant
    Filed: March 27, 1998
    Date of Patent: February 1, 2000
    Assignee: Siemens Aktiengesellschaft
    Inventors: Thomas Schreiner, Hans-Peter Lohmann
  • Patent number: 5784425
    Abstract: An inspection apparatus is suspended from a robotic positioning arm and is operable to inspect the surface of a boiling water reactor core shroud. The apparatus includes an attachment bracket connected to the robotic positioning arm. A guide is connected to the attachment bracket and receives an arcuate rail having a first end portion and an opposite second end portion. A motor assembly drives the rail within the guide to position the rail at a desired location along the core shroud surface relating to the guide. The rail carries a transducer assembly which is moved along the rail by a chain and sprocket assembly. As the motor assembly drives the rail, the chain and sprocket assembly simultaneously moves the transducer assembly along the rail to inspect the core shroud surface.
    Type: Grant
    Filed: March 27, 1997
    Date of Patent: July 21, 1998
    Assignee: Westinghouse Electric Corporation
    Inventor: David Eric Morlan
  • Patent number: 5710378
    Abstract: An integrated apparatus for inspecting the arms of jet pump beams using eddy current technology, while also scanning the borehole region using ultrasound technology. In order to inspect the jet pump beam arms, a special scanner is required to properly move an eddy current coil in two dimensions over the complex machined surface on top of the arms. The scanner has two axes of motion and can perform a raster scan in either direction. The inspection payload, an eddy current probe, moves the length of the scanning axis and then the payload is indexed (i.e., moved a small distance) along the indexing axis. The payload is then moved smoothly back along the length of the scanning axis. Data is collected only during motion along the scanning axis. The scanner has a unique curved track design for maintaining the orientation of the eddy current probe perpendicular to the inspection surface. It allows inspecting the top flat surface and the curved edges of the jet pump beams.
    Type: Grant
    Filed: March 31, 1995
    Date of Patent: January 20, 1998
    Assignee: General Electric Company
    Inventors: Edward Ray Dykes, Yehuda Krampfner, David Lee Richardson, Michael Edward Mosseau, Gunnar Viggo Vatvedt
  • Patent number: 5698787
    Abstract: A method and apparatus for non-destructive inspection of complex structures employs a portable laser based ultrasonic transducer 600 output to rapidly detect and size flaws in such structures, including the radii of composites, laminates, and complex skin/substructure assemblies, such as airplane wings. A fiber optic delivery system 610A is employed with the laser based ultrasonic transducer 600 and a thermoelastic medium to rapidly and accurately access the radii of complex structures in the field without the need for liquid or gel couplants, with the thermoelastic expansion of the test piece 680 producing mechanical stresses that initiate detectable sound waves regardless of the angle of the laser based ultrasonic transducer 600 output with respect to the test piece 680. A MAUS III scanning device may be employed to detect these sound waves and provide accurate information as to the detected flaws.
    Type: Grant
    Filed: April 12, 1995
    Date of Patent: December 16, 1997
    Assignee: McDonnell Douglas Corporation
    Inventors: Halina M. Parzuchowski, Mark K. Reighard, Kevin G. Kintz
  • Patent number: 5648936
    Abstract: Acoustic near field measurement method uniquely featuring mechanical econ, in terms of placement and motion of one or more acoustic measurement devices, which is accorded by the geometric character of a structure having indicia of symmetry. One or more devices are arranged, and/or caused to move with up to three degrees of freedom, so as to manifest conformance with respect to the surface of the structure. If desired, virtually complete acoustic near field mapping of the structure can be effectuated. Examples of the various embodiments of this invention include: circumferentially conformal arrayal of devices in combination with longitudinal movement of the arrayal; longitudinally conformal arrayal of devices in combination with circumferential movement of the arrayal; movement of one or more devices in a path or paths which are circumferentially conformal; movement of one or more devices in a path or paths which are longitudinally conformal; movement of one or more devices in a path or paths which are radial.
    Type: Grant
    Filed: June 30, 1995
    Date of Patent: July 15, 1997
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Joseph A. Clark, Michael A. Sartori
  • Patent number: 5606129
    Abstract: In order to perform all-around inspection of vials in particular, it is proposed that said vials (1) be dynamically mounted in an air-cushion bearing (13) with bearing shells (21a, 21b), that they be rotated with the air of a suction cup (15) that is radially rubber-elastic, and that the vial walls be inspected with the air of a scanning device such as a line camera using working beam (29).
    Type: Grant
    Filed: January 19, 1995
    Date of Patent: February 25, 1997
    Inventor: Martin Lehmann
  • Patent number: 5576492
    Abstract: A mechanical contour follower is disclosed for maintaining a transducer ninety degrees to a workpiece surface, with respect to longitudinal and transverse axes of the workpiece surface, and for keeping the transducer at a constant distance from the workpiece surface during an ultrasound inspection of the workpiece (these conditions being referred to as keeping the transducer normal to the workpiece surface).
    Type: Grant
    Filed: January 26, 1995
    Date of Patent: November 19, 1996
    Assignee: United Technologies Corporation
    Inventor: Mark C. Phalin
  • Patent number: 5567881
    Abstract: An inspection apparatus and associated method includes a sensor housing defining an internal cavity in which a sensor is at least partially disposed for inspecting the surface of a structural part and for detecting defects in the surface and the substructure of the part. The inspection apparatus includes a plurality of compliant fibers extending outwardly from a first end of the sensor housing and circumferentially about an opening defined by the first end of the sensor housing. The compliant fibers support the sensor housing above the surface of the part and maintain the sensor in a predetermined position relative to the surface of the part. The plurality of compliant fibers are adapted to flex laterally to accommodate obstructions on the surface of the part, such as raised fasteners, doublers or lap joints while maintaining the sensor in the predetermined position relative to the surface of the part.
    Type: Grant
    Filed: May 5, 1995
    Date of Patent: October 22, 1996
    Assignee: McDonnell Douglas Corporation
    Inventor: Eugene A. Myers
  • Patent number: RE36130
    Abstract: The invention is a compact ultrasonic tester involving rotating sensors The processor rotates with the sensors so that the output signal of the processor goes through the slip rings, rather than the output signal of the sensors. A spraying system is incorporated in conjunction with rollers. The rollers take the applied spray on the pipe surface and paint a film on the outer pipe surface to allow a good contact for meaningful results. A floating shoe is provided for holding each sensor against the pipe wall. The sensors are biased into contact with the pipe surface and the machine can handle different diameters of pipe. By controlling the pipe speed of advance and the rotational speed or the sensors, 100 percent coverage of the pipe wall is assured. The machine is compact and can be installed behind existing electromagnetic/gamma testers without major modifications to pipe-testing facilities.
    Type: Grant
    Filed: May 20, 1996
    Date of Patent: March 9, 1999
    Assignee: ICO, Inc.
    Inventor: John Haynes