Abstract: A method of fabricating a stainless martensitic steel includes a step of electroslag remelting of an ingot of the steel then a step of cooling the ingot. Before the skin temperature of the ingot falls below the martensitic transformation temperature Ms of the steel, the ingot from electroslag remelting is placed in a furnace with an initial temperature T0 that is then higher than the pearlitic transformation completion temperature on cooling, Ar1, of the steel, the ingot undergoing a homogenization treatment in the furnace for at least a holding time t after which the temperature of the coldest point of the ingot has reached a homogenization temperature T, the holding time t being equal to at least one hour, with the homogenization temperature T being in the range approximately 900° C. to the burning temperature of the steel.

Abstract: The invention relates to a method of fabricating a stainless martensitic steel, comprising a step of electroslag remelting of an ingot of said steel then a step of cooling said ingot. Before the electroslag remelting step, the ingot undergoes vacuum degassing for a time that is sufficient to obtain a hydrogen content in the ingot of less than 3 ppm.

Abstract: In a method for forming high purity NiTi alloys conventionally formed NiTi alloy containing inclusions is melted with a slag forming material which will chemically react with the inclusions. The slag forming material preferably is or contains CaF2 and some free calcium.

Abstract: In a method for forming high purity NiTi alloys conventionally formed NiTi alloy containing inclusions is melted with a slag forming material which will chemically react with the inclusions. The slag forming material preferably is or contains CaF2 and some free calcium.

Abstract: The invention relates to a manufacturing process for steel blanks. The invention relates in particular to a manufacturing process of a steel blank comprising electroslag remelting (ESR—ElectroSlag Remelting) or vacuum arc remelting (VAR—Vacuum Arc Remelting) to obtain very good mechanical properties. The blanks obtained can be used especially in the field of the manufacture of pressurised equipment elements and especially cannon tubes.

Abstract: The invention relates to a manufacturing process for steel blanks. The invention relates in particular to a manufacturing process of a steel blank comprising electroslag remelting (ESR—ElectroSlag Remelting) or vacuum arc remelting (VAR—Vacuum Arc Remelting) to obtain very good mechanical properties. The blanks obtained can be used especially in the field of the manufacture of pressurised equipment elements and especially cannon tubes.

Abstract: An object of the invention is to make it possible to produce a copper alloy in which the S content is reduced with no contamination with Al, which has a good casting surface and good internal properties and in which eutectic compounds are refined. The invention relates to a slag for electroslag remelting for copper alloy, including CaF2: 20 to 45% by mass, CaO: 10 to 30% by mass, SiO2: 10 to 30% by mass, LiF: 10 to 20% by mass, and ZrO2: 5 to 15% by mass with other impurities: at most 1% by mass, and satisfying a formula: 17.0(LiF content+ZrO2 content)?556?CaF2 content?4.1(LiF content+ZrO2 content)?80.9, and the invention relates to a method for producing a copper alloy with the slag.

Abstract: An object of the invention is to make it possible to produce a copper alloy in which the S content is reduced with no contamination with Al, which has a good casting surface and good internal properties and in which eutectic compounds are refined. The invention relates to a slag for electroslag remelting for copper alloy, including CaF2: 20 to 45% by mass, CaO: 10 to 30% by mass, SiO2: 10 to 30% by mass, LiF: 10 to 20% by mass, and ZrO2: 5 to 15% by mass with other impurities: at most 1% by mass, and satisfying a formula: 17.0 (LiF content+ZrO2 content)?556?CaF2 content?4.1 (LiF content+ZrO2 content)?80.9, and the invention relates to a method for producing a copper alloy with the slag.

Abstract: This arc start material for electroslag remelting comprises an aggregate of curled turning chips of superalloy. This arc starting method for electroslag remelting comprises starting electroslag remelting by generating an arc between a primary ingot electrode including a primary ingot and an arc start material for electroslag remelting, wherein the primary ingot electrode is energized while contacting with the arc start material for electroslag remelting including an aggregate of curled turning chips of superalloy, and then an arc is generated between the primary ingot electrode and the arc start material for electroslag remelting of superalloy by separating the primary ingot electrode from the arc start material for electroslag remelting of superalloy.

Abstract: The present invention seeks to improve beneficiation of a titanium oxide-containing composition (such as a low-grade or highly radioactive TiO2 ore) by combining a roasting and selective leaching steps.

Abstract: The invention relates to a manufacturing process for steel blanks. The invention relates in particular to a manufacturing process of a steel blank comprising electroslag remelting (ESR—ElectroSlag Remelting) or vacuum arc remelting (VAR—Vacuum Arc Remelting) to obtain very good mechanical properties. The blanks obtained can be used especially in the field of the manufacture of pressurised equipment elements and especially cannon tubes.

Abstract: The present invention provides a process for manufacturing a porous metal electrode, wherein the porosity degree is in the range of 30 to 50% and the metal is capable of forming a stable, uniform, oxide layer having a dielectric constant greater than 25 (k?25), preferably selected from the group consisting of tantalum and niobium, comprising a substantially uniform porous layer of deposited said metal particles thereon. The present invention further relates to a stable suspension for electrophoretically homogeneously deposition of said metal.

Abstract: Disclosed is a method of producing maraging steel, which includes producing a consumable electrode for vacuum remelting; and subjecting the consumable electrode to the vacuum remelting. The consumable electrode contains not less 5 ppm Mg. Disclosed is also a maraging steel containing, by mass %, at least, from more than zero to less than 10 ppm Mg, less than 10 ppm oxygen, and less than 15 ppm nitrogen. The steel contains also nitride inclusions having a maximum length of not more than 15 ?m and oxide inclusions having a maximum length of not more than 20 ?m. Regarding the oxide inclusions, a content rate of spinel form inclusions having a length of not less than 10 ?m to a total content of the spinel form inclusions having a length of not less than 10 ?m and alumina inclusions having a length of not less than 10 ?m exceeds 0.33 (i.e. 33%).

Abstract: A method (20) of fabricating a large component such as a gas turbine or compressor disk (32) from segregation-prone materials such as Alloy 706 or Alloy 718 when the size of the ingot required is larger than the size that can be predictably formed without segregations using known triple melt processes. A sound inner core ingot (12) is formed (22) to a first diameter (D1), such as by using a triple melt process including vacuum induction melting (VIM), electroslag remelting (ESR), and vacuum arc remelting (VAR). Material is than added (26) to the outer surface (16) of the core ingot to increase its size to a dimension (D2) required for the forging operation (28). A powder metallurgy or spray deposition process may be used to apply the added material. The added material may have properties that are different than those of the core ingot and may be of graded composition across its depth. This process overcomes ingot size limitations for segregation-prone materials.

Abstract: A process for making an article with ballistic protective effect and an article obtainable thereby, as well as a method of providing an object with ballistic protection provided by a corresponding material. The alloys used for making the article comprise the elements C, Si, Mn, Cr, Ni, Mo and V within certain concentration ranges and contain a limited amount of impurities. This abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.

Abstract: Provided is a heat-resisting steel, which can be operated stably under a high-temperatures steam environment and which provides an excellent economic advantage. The particular heat-resisting steel comprises 0.25 to 0.35% by mass of C, not more than 0.15% by mass of Si, 0.2 to 0.8% by mass of Mn, 0.3 to 0.6% by mass of Ni, 1.6 to 1.9% by mass of Cr, 0.26 to 0.35% by mass of V, 0.6 to 1.1% by mass of Mo, 0.6 to 1.4% by mass of W, 1.3 to 1.4% by mass of Mo+W/2, and the balance of Fe and unavoidable impurities.

Abstract: High molybdenum, corrosion-resistant alloys are provided with greatly increased thermal stability by controlling the atom concentrations to be NiaMobXcYdZe, where: a is between about 73 and 77 atom percent b is between about 18 and 23 atom percent X is one or more required substitutional alloying elements selected from Groups VI, VII and VIII of the Periodic Table and c does not exceed about 5 atom percent for any one element, Y is one or more optional substitutional alloying elements which may be present and d does not exceed about one atom percent for any one element, Z is one or more interstitial elements and e is as tow as possible, not exceeding about 0.2 atom percent in total; and the sum of c and d is between about 2.5 and 7.5 atom percent.

Abstract: The invention concerns a steel composition comprising, expressed in weight percentages: 0.25-0.35% of C, 24-28% of Cr. 10-15% of Ni, 3-6% of Mn, 1.75-2.50% of Nb, 0.50-0.70% of N, 0-0.30% of Si, provided that C+N≧0.8%, the rest consisting mainly of iron and unavoidable impurities. The invention also concerns a method for making said compositions and valves produced from said compositions or using said method and exhibiting excellent mechanical strength and oxidation resistance at temperatures between 800 and 900° C.

Abstract: A method for producing a stainless steel with improved corrosion resistance includes homogenizing at least a portion of an article of a stainless steel including chromium, nickel, and molybdenum and having a PREN of at least 50, as calculated by the equation:

Abstract: A method of producing a nickel base alloy includes casting the alloy within a casting mold and subsequently annealing and overaging the ingot at at least 1200° F. (649° C.) for at least 10 hours. The ingot is electroslag remelted at a melt rate of at least 8 lbs/min. (3.63 kg/min.), and the ESR ingot is then transferred to a heating furnace within 4 hours of complete solidification and is subjected to a novel post-ESR heat treatment. A suitable VAR electrode is provided form the ESR ingot, and the electrode is vacuum arc remelted at a melt rate of 8 to 11 lbs/minute (3.63 to 5.00 kg/minute) to provide a VAR ingot. The method allows premium quality VAR ingots having diameters greater than 30 inches (762 mm) to be prepared from Alloy 718 and other nickel base superalloys subject to significant segregation on casting.

Abstract: A method of producing a nickel base alloy includes casting the alloy within a casting mold and subsequently annealing and overaging the ingot at at least 1200° F. (649° C.) for at least 10 hours. The ingot is electroslag remeelted at a melt rate of at least 8 lbs/min (3.63 kg/mm.), and the ESR ingot is then transferred to a heating furnace within 4 hours of complete solidification and is subjected to a novel post-ESR heat treatment. A suitable VAR electrode is provided form the ESR ingot, and the electrode is vacuum arc remelted at a melt rate of 8 to 11 lbs/minute (3.63 to 5.00 kg/minute) to provide a VAR ingot. The method allows premium quality VAR ingots having diameters greater than 30 inches (762 mm) to be prepared from Alloy 718 and other nickel base superalloys subject to significant segregation on casting.

Abstract: Through electro slag refining of a bloom of a stainless, precipitation hardenable stainless steel of 17-7 PH type, the fatigue resistance of springs made of cold drawn wires of said material is increased substantially. This depends on the fact that large slag inclusions, which can initiate fatigue failures, are eliminated at the ESR remelting, while longer zones containing concentrations of small slag inclusions are substantially reduced. The material is particularly suitable for springs in injection pumps for Diesel engines.

Abstract: In a method and apparatus for the electroslag refining of metal, the method includes providing a refining vessel to contain an electroslag refining layer floating on a layer of molten refined metal. The refining vessel representing an upper part of a cooled mould comprises a plurality of superimposed sleeves which are electrically insulated from one another. The top sleeve, being the refining vessel, is substantially a non-consumable electrode and has a current lead electrically insulated from the sleeve. The molten electroslag layer is heated by a refining current which is passed from a power source through the mould and slag layer to the metal pool. An unrefined metal is lowered into the vessel into contact with the molten electroslag layer such that its surface is melted and overheated at the point of contact with the slag such that droplets of the metal are formed and these droplets pass down through the slag and are collected in a pool of molten refined metal beneath the slag.

Abstract: To be able to produce metal melts using any metal carriers incurring in metallurgical practice as the charging materials, namely in the most diverse quantitative compositions, a plant for producing metal melts is provided with the following characteristic features:

Abstract: An article that comprises a fine-grain, homogeneous microstructure is essentially oxide- and sulfide-free and segregation defect free. The article is produced by a process that comprises forming a source of clean refined metal that has oxides and sulfides refined out by electroslag refining; and forming the article by nucleated casting. The invention also sets forth the article made by a system for implementing the clean metal nucleated casting process.

Abstract: A cutting tool having cutting edges made of a high speed tool steel exhibiting very high wear and anti-chipping resistances, and sufficient toughness is provided. The high speed tool steel consists essentially of by weight C:0.6 to 1.8%, Si:1.2% max, Mn:0.5% max, Cr:3.5 to 5.0%, Mo:10% max, W:21% max, V:2 to 4% and Co:7 to 10%, the balance being Fe and incidental impurities, and the steel of the cutting edge comprise MC-type carbide grains each having a maximum equal value diameter of a circle ranging substantially 5 to 14 &mgr;m, and the MC-type carbide grains having an equal value diameter of the circle ranging substantially 5 to 14 &mgr;m have a ratio between short and long diameters ranging over substantially 0.3.