Abstract: This application discloses exemplary processes and systems for reducing mineral ring accumulation in calcination kiln. The processes and systems comprise inserting non-condensable gases (“NCGs”) in a preheating zone of a calcination kiln, upstream of the burner end. The pre-heating zone may be characterized by temperatures ranging from 1,300° F. to 1,750° F. The system may desirably comprise a plenum for inserting the NCGs into the rotating calcination kiln at the pre-heating zone.

Abstract: A method for producing briquettes from pellet fines, DRI sludge, DRI fines and dust from DRI dedusting systems and, in this way, reincorporating same into steel production processes, thereby contributing to the re-use of the by-products of these processes, as well as minimizing the stocks of these types of materials and, consequently, helping to improve the environment. The invention comprises: grinding and sieving the pellet fines and the DRI sludge; sieving the DRI fines; storing the dust from DRI dedusting systems; briquetting with roller presses, using liquid sodium silicate and bentonite or composite Portland cement as binders; sieving the briquettes; shredding the edges and waste of the fresh briquettes; and curing in order to improve the physical properties thereof, such as strength. Once cured, the fresh briquette can be stored or sent directly to direct-reduced iron production processes for use as part of the feedstock for reduction ovens or reactors.

Abstract: The invention relates to a plant complex for steel production comprising a blast furnace for producing pig iron, a converter steel mill for producing crude steel and a gas-conducting system for gases that occur when producing the pig iron and/or producing the crude steel. According to the invention, the plant complex additionally has a chemical plant or biotechnological plant, connected to the gas-conducting system, and also energy storage for covering at least part of the electricity demand of the plant complex. Also the subject of the invention is a method for operating the plant complex.

Abstract: A hot blast stove dome comprises a first dome portion adapted for support on a combustion chamber wall of a hot blast stove, and a second dome portion adapted for support on a checker chamber wall of a hot blast stove, wherein a vertical expansion joint is provided between the first dome portion and the second dome portion and is adapted to allow the first dome portion and the second dome portion to independently accommodate vertical expansion of their respective supporting walls. The dome is suitably provided in a hot blast stove which comprises a combustion chamber, a checker chamber, a cylindrical housing comprising a combustion chamber wall and a checker chamber wall.

Abstract: A process for the production of a high grade nickel product including the steps of: a) providing at least one heap of a nickeliferous lateritic ore and leaching that heap with a suitable lixiviant, preferably sulfuric acid solution, to produce a nickel rich pregnant leach solution (PLS); b) subjecting the PLS to an impurity removal step to precipitate ferric iron, and preferably partially precipitate aluminium and chromium as hydroxides; and c) recovering a high grade nickel product from the PLS preferably by either nickel ion exchange, solvent extraction, electrowinning, conventional multi-stage neutralization, pyrohydrolysis or sulfidation.

Abstract: A method for reducing a chromium containing material, comprising: combining the chromium containing material comprising chromium oxide with a carbonaceous reductant to form a chromium containing mixture; delivering the chromium containing mixture to a moving hearth furnace and reducing the chromium containing mixture to form a reduced chromium containing mixture; delivering the reduced chromium containing mixture to a smelting furnace; and separating the reduced chromium containing mixture into chromium metal and slag. The method also comprises agglomerating the chromium containing mixture in a granulator or the like. The chromium containing mixture has an average particle size of less than about 200 mesh (about 75 ?m).

Abstract: A process for the treatment of loads or residues of non-ferrous metals and their alloys includes the steps of loading of scraps or dross to be processed and heating the load and melting the metal. The process additionally includes revolving the heated load, tapping the molten metal and emptying a cavity of the furnace. Heating of the load or residues to a temperature above the melting temperature of the metal or non-ferrous alloy to be recovered is carried out by a free burning convective arc which is independent from the supply of external gas to the process, and which may dispense with the use of melting salts.

Abstract: An integrated steelmaking plant design is disclosed for efficiently merging the continuous operation of a reduction reactor producing hot DRI with the batch operation of at least one DRI melting furnace. The direct reduction reactor is adapted for producing hot DRI for its consumption in a DRI melting furnace or for producing cold DRI when the continuous production of DRI will exceed the DRI consumption rate of the melting furnace or when it suffers long-term operational delays. The reduction reactor has a DRI cooling zone within the same reactor vessel which is selectively operable for cooling the DRI in the same reactor vessel when the hot DRI produced in said reactor will not be consumed by the DRI melting furnace and when the capacity of the hot DRI bin feeding the melting furnace is insufficient to accumulate the amount of hot DRI which will not be consumed.

Abstract: Process and equipment for the treatment of loads or residues of non-ferrous metals and their alloys including the steps of loading of scraps or dross to be processed; heating the load (29) and melting the metal; revolving the heated load (29), tapping the molten metal and emptying the cavity (28) of the furnace, being the heating up of the load (29) or residues (23) to a temperature above the melting temperature of the metal or non-ferrous alloy to be recovered carried out by means of a free burning convective arc which is independent from the supply of external gas to the process, and which may dispense with the use of melting salts.

Abstract: A process for making steel in an electric arc furnace includes providing a molten charge which is a melt composed of a high carbon ferrous metal in the electric arc furnace by one of preparing the melt in the furnace or introducing the melt into the furnace, the high carbon ferrous metal being composed of less than 3% carbon, less than 0.2% silicon, and less than 0.2% manganese, and the melt having a temperature of at least 1375° C.; adding to the molten charge provided in the furnace a solid metallic charge composed of least one material selected from the group consisting of scrap steel, hot briquetted iron, direct reduced iron, and iron ore to provide a charge mixture; refining the charge mixture by melting in the absence of gaseous oxygen to provide a molten steel; and superheating, finishing and tapping the molten steel into a ladle for subsequent casting thereof.