With Charge Melting By Electrothermal Energy Patents (Class 75/10.42)
  • Patent number: 11306368
    Abstract: The present invention belongs to the technical field of alloy materials, and particularly relates to high pressure and corrosion resistant steel and a preparation method and an application thereof. The high pressure and corrosion resistant steel provided by the present invention has a tensile strength of 1,020-1,100 MPa, a yield strength of 980-1,050 MPa, an elongation of 20%-22%, a reduction of area of 60%-80%, and impact energy of more than 100 J at a low temperature of 40° C., and has excellent high pressure and corrosion resistance.
    Type: Grant
    Filed: August 28, 2019
    Date of Patent: April 19, 2022
    Assignee: SHANGHAI QINGHE MACHINERY CO., LTD.
    Inventors: He Wang, Yang Li, Jiegao Fei, Yongliang Xin
  • Patent number: 9551045
    Abstract: In an electric arc furnace system for making steel, a method and structure (1) for eliminating teeming hang-ups and ensuring temperature homogeneity in a ladle which teems into an ingot mold by gas purging at all possible steps under both atmospheric and vacuum conditions, and (2) for preventing non-metallic inclusions from appearing in the final product by deflecting the granular material in the teeming ladle well block away from the ingot mold by a heat resistant but combustible deflector just prior to entry of the teeming stream into the ingot mold.
    Type: Grant
    Filed: October 18, 2013
    Date of Patent: January 24, 2017
    Assignee: A. FINKL & SONS CO.
    Inventors: John A. Guliana, Guy A. Brada, Christian H. Ericksen, Bruce C. Liimatainen, Algirdas A. Underys
  • Publication number: 20130195712
    Abstract: There is provided a method for obtaining a pure melt in which the impurities Mn, Al, Ti, Pb, Zn, and B are removed from molten cast iron and depletion of useful C and Si is suppressed, the method wherein an excess oxygen flame having a theoretical combustion ratio of fuel and oxygen (amount of oxygen (volume)×5/amount of fuel (volume)) of 1 to 1.5 is directly exposed to the surface of pre-melted molten cast iron, the temperature of the molten cast iron is held at 1250° C. or more and less than 1500° C. while the melt surface is superheated and an acidic slag is brought into contact with the melt, and an oxygen-containing gas is injected into the interior of the molten cast iron.
    Type: Application
    Filed: January 24, 2011
    Publication date: August 1, 2013
    Applicants: KIMURA CHUZOSHO CO., LTD., MIE PREFECTURE, SENSHU CORPORATION, NANIWA ROKI CO., LTD., HITACHI METALS, LTD., KINOSHITA MANUFACTORY CO., LTD.
    Inventors: Toshitake Kanno, Ilgoo Kang, Takao Fujikawa, Hiromitsu Takeuchi, Kiyoshi Kinoshita, Hirotoshi Murata, Nobuya Yamamoto, Tatsuo Atsumi
  • Patent number: 8043401
    Abstract: During the production of stainless steel, a slag is formed during the melting of the solid material in the electric arc furnace, the slag having a high degree of metal oxides, particularly chromium oxide. The chromium concentration often reaches values of more than 30%. Currently, such slags cannot be reduced to a desired degree due to their composition. In order to minimize the resulting high loss of recyclable material, the invention provides to charge the electric arc furnace with pellets, or briquettes (8), which are made of a defined mixture of an iron carrier as the ballast material, carbon, or carbon and silicon, as the reducing agent, and a binder, wherein they react beneath the slag layer (7) in the steel melt (6) with the metal oxides of the slag (7), particularly with the chromium oxide present, in a floating, chemical, and reducing manner. The reaction gases (12) produced in the process, which are mainly made of carbon monoxide, advantageously support a foaming of the slag (7).
    Type: Grant
    Filed: January 10, 2008
    Date of Patent: October 25, 2011
    Assignee: SMS Siemag Aktiengesellschaft
    Inventors: Johann Reichel, Lutz Rose
  • Patent number: 7597736
    Abstract: In a process for utilizing slag containing oxidic iron particles, adding a reducing agent and reducing oxidic iron particles of the slag are charging the slag into a reactor vessel onto a residual iron metal containing dissolved carbon, slowly and continuously over an extended period of time, electric heating the slag and the iron melt over an extended period of time, injecting a carbon-containing reducing agent with inert gas over an extended period of time by a lance into a region close to the boundary surface between the slag and the iron melt or directly into the iron melt, dissolving the carbon of the reducing agent in the iron melt and reducing oxidic iron particles of the slag with metallic iron and CO being formed, over an extended period of time, forming a foamed slag by the resulting CO over an extended period of time, introducing an oxygen-containing gas or oxygen into the foamed slag and postcombustion of CO to CO2 over an extended period of time, bottom flushing the reactor vessel with inert gas
    Type: Grant
    Filed: November 16, 2005
    Date of Patent: October 6, 2009
    Assignee: Siemens Vai Metals Technologies GmbH & Co
    Inventors: Alexander Fleischanderl, Udo Gennari
  • Publication number: 20090173187
    Abstract: A ferroalloy, particularly stainless steel, is made by melting typically low-carbon steel under foamy slag conditions, and refining the molten steel at least in part by blowing molecular oxygen into the molten steel from a lance positioned above its surface. During the refining step at least one metallurgically acceptable particulate material is introduced into the molten steel. The particulate material is selected from chromium metal, chromium-containing alloys and chromium ores.
    Type: Application
    Filed: June 1, 2006
    Publication date: July 9, 2009
    Inventor: Andrew Miller Cameron
  • Patent number: 6749661
    Abstract: A method and an apparatus for advantageously introducing a flame and a high velocity oxidizing gas into a furnace for metal melting, refining and processing, particularly steel making in an electric arc furnace. The steel making process of an electric arc furnace is made more efficient by shortening the time of the scrap melting phase and introducing an effective high velocity oxidizing gas stream into the process sooner to decarburize the melted metal. In one implementation of an apparatus, improved efficiency is obtained by mounting a fixed burner/lance closer to the hot face of the furnace refractory at an effective injection angle. This mounting technique shortens the distance that the flame of the burner has to melt through the scrap to clear a path to the molten metal and shortens the distance the high velocity oxygen from the lance travels to the slag-metal interface thereby increasing its penetrating power.
    Type: Grant
    Filed: June 5, 2001
    Date of Patent: June 15, 2004
    Assignee: Process Technology International, Inc.
    Inventor: Valery G. Shver
  • Publication number: 20030230163
    Abstract: A method of producing products of carbon steel or stainless steel in an electrical arc furnace-converter (8) with two metallurgical vessels (9; 10), wherein during melting, an electrode system (11) pivots above each vessel (9; 10), and during oxidation with oxygen, in each vessel, a top lance (12) and one or more side lances (13) are introduced, and wherein an immediate quality change from carbon melt to stainless melt or vice versa is effected by oxidation with oxygen with top lance (12) and/or by oxidation with oxygen with at least one side lance (13) or in reverse order during tapping periods which depend on operation of an immediately adjoining continuous casting machine (18), makes a time-independent change of the melting sequence possible.
    Type: Application
    Filed: June 18, 2002
    Publication date: December 18, 2003
    Inventors: Fritz-Peter Pleschiutschnigg, Peter Meierling
  • Patent number: 6635096
    Abstract: A method for producing molten metal by the reduction and melting of raw materials in a submerged arc type electric furnace includes at least one electrode, where substantial amounts of slag are generated so that the electric furnace contains a bath of molten metal covered with a thick layer of molten slag having a mass per unit area of at least 1000 kg/m2. The thick layer of molten slag is made to foam locally around the at least one electrode so as to create around the electrode a local layer of foaming slag in which the density of the slag is at least 50 per cent lower than in the rest of the electric furnace.
    Type: Grant
    Filed: April 1, 2002
    Date of Patent: October 21, 2003
    Assignee: Paul Wurth S.A.
    Inventor: Jean-Luc Roth
  • Patent number: 6565622
    Abstract: The invention concerns a method which consists in injecting into a molten metal bath to be treated, jointly but separately into the same bath zone, oxygen and carbon in a form capable of being blown (powder carbon preferably) so as to generate locally in the bath CO bubbles from those two elements, which will then be loaded in denitriding nitrogen. A stoichiometric adjustment of the carbon and oxygen inputs enable a constant carbon denitriding in the bath. The method is preferably applicable to the production of low-carbon steel grades, in particular in an electric oven.
    Type: Grant
    Filed: July 17, 2001
    Date of Patent: May 20, 2003
    Assignee: Usinor
    Inventors: Jean-Christophe Mailhan, Daniel Pernet
  • Patent number: 6264723
    Abstract: A method and a plant for manufacturing steel in an electric steel furnace wherein the electric steel furnace is charged with at most 70% scrap and with at most 60% liquid pig iron obtained in a mini-blast furnace, and optionally with additional iron carriers, and wherein the mini-blast furnace is operated for producing the pig iron with iron pellets and/or coarse or lump ore and coke as well as coal. The melting process in the electric steel furnace is operated using electrical energy and by simultaneously using oxygen and injected coal. The plant for carrying out the method is composed of a mini-blast furnace and an electric steel furnace.
    Type: Grant
    Filed: June 4, 1999
    Date of Patent: July 24, 2001
    Assignee: SMS Schloemann-Siemag Aktiengesellschaft
    Inventor: Fritz-Peter Pleschiutschnigg
  • Patent number: 6238452
    Abstract: A method for making steel in an electric furnace, wherein a predetermined amount of liquid melt is fed into the electric furnace. The method comprises the steps of (a) continuously feeding a controlled flow of liquid melt into the furnace without interrupting the heating from the electric arc, (b) continuously injecting a refining gas into the furnace before the C and/or Si content of the metal bath reaches a predetermined value, until the end of the feeding process, and (c) pursuing the injection of refining gas after the predetermined amount of melt has been fed into the furnace, until the target value for the C and/or Si content of the metal bath has been reached.
    Type: Grant
    Filed: December 16, 1998
    Date of Patent: May 29, 2001
    Assignee: Paul Wurth, S.A.
    Inventors: André Kremer, Guy Denier, Jean-Luc Roth
  • Patent number: RE37897
    Abstract: A method for making steel in an electric furnace, wherein a predetermined amount of liquid melt is fed into the electric furnace. The method comprises the steps of (a) continuously feeding a controlled flow of liquid melt into the furnace without interrupting the heating from the electric arc, (b) continuously injecting a refining gas into the furnace before the C and/or Si content of the metal bath reaches a predetermined value, until the end of the feeding process, and (c) pursuing the injection of refining gas after the predetermined amount of melt has been fed into the furnace, until the target value for the C and/or Si content of the metal bath has been reached.
    Type: Grant
    Filed: October 2, 2001
    Date of Patent: November 5, 2002
    Assignee: Paul Wurth S.A.
    Inventors: André Kremer, Guy Denier, Jean-Luc Roth