Removing Nonmetal From Metal Patents (Class 75/403)
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Patent number: 12183478Abstract: In this treatment method of a coated wire, a coated wire, which is a metal wire coated with a resin, is subjected to low-temperature heating in a non-combustion atmosphere in coexistence with an alkali to embrittle the coating resin, the embrittled coating resin is crushed, and the coating resin and the metal wire are separated.Type: GrantFiled: October 18, 2019Date of Patent: December 31, 2024Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Kenshi Takahashi, Shu Muraoka, Hiroshi Hayashi
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Patent number: 11821055Abstract: Articles and methods for processing aluminum are generally described. The aluminum can include compositions of gallium and/or indium such that the aluminum is activated to react with water.Type: GrantFiled: September 2, 2021Date of Patent: November 21, 2023Assignee: Massachusetts Institute of TechnologyInventor: Peter Godart
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Patent number: 11682801Abstract: Integrated recycling method and processes including recycling spent catalyst to produce one or more water-soluble metal salts and one or more water-insoluble tail byproducts, and recycling rechargeable batteries to produce one or more battery-grade metals and one or more pure metallic byproducts, wherein the water insoluble tail byproduct is a feedstock in recycling the rechargeable batteries, the impure metallic byproduct is a feedstock in recycling the spent catalyst, or both.Type: GrantFiled: June 8, 2022Date of Patent: June 20, 2023Assignee: ALEON RENEWABLE METALS, LLC.Inventors: Alfred Salazar, Tarun K. Bhatt, Micki Kennedy
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Patent number: 11473170Abstract: A process for nickel concentration and extraction from non-sulfidic iron-bearing nickeliferous resources is disclosed. The process includes an atmospheric acid-based leaching treatment of the non-sulfidic iron-bearing nickeliferous resources by oxalic acid to produce a nickel concentrate comprising distinct nickel oxalate particles. The nickel concentrate is technically amenable to further chemical and physical processing to obtain various high-grade nickel products.Type: GrantFiled: September 20, 2018Date of Patent: October 18, 2022Inventors: Mohammad Asadrokht, Alireza Zakeri
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Patent number: 11022552Abstract: A wood stove monitoring and control device can include a mounting flange mountable to a chimney exhaust pipe of a wood stove. The device can include a ring removably mountable on top of the mounting flange, where the flange is suitably positioned vertically along the exhaust pipe so that the ring is positioned at least partially above an end of the exhaust pipe. The device includes an optical beam source disposed on the ring, and which generates and outputs an optical beam. The device includes an optical sensor positioned on the ring opposite the optical beam source to detect the optical beam output by the optical beam source as the optical beam passes through smoke exhausted by the wood stove through the exhaust pipe. The device can include a temperature probe disposed on the ring to measure a temperature of heat exhausted by the wood stove through the exhaust pipe.Type: GrantFiled: September 27, 2019Date of Patent: June 1, 2021Assignee: Acumentor LLCInventor: Noel Dean Putaansuu
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Publication number: 20150090075Abstract: A method for removing metal and/or precious metal-containing depositions from substrates, wherein said substrate is subjected to treatment with an organo amine protectant component P and an inorganic active component A. Component P may be formed in situ by reaction with component R. Component P is an organic amine and/or organic amine hydrochloride (preferably diisopropylamine hydrochloride), component A is an inorganic compound (preferably inorganic acid or a mixture thereof) and component R is an organic compound that can be split along the C—N bond by the component A into an organic amine (preferably dimethylformamide or N-methyl pyrrolidone). The metals in the form of organo-metallic complexes can be isolated and/or separated by means of different chemical reactions (preferably reduction reactions) and/or biosorption (preferably with seaweed or yeast).Type: ApplicationFiled: December 5, 2014Publication date: April 2, 2015Inventors: Petr Dedek, Matthew J. Noble
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Patent number: 8845777Abstract: A metal reclaiming system and method for reclaiming metal from scrap material is provided. The system has a furnace (12) and a controller (106) for controlling operation of the system. The controller (106) operates the metal reclaiming system in a first operating mode in which the furnace (12) is operated at a first temperature in the range of 350° C. to 550° C. to incinerate pollutants and drive off volatile organic compounds (VOCs) from the scrap material without melting the metal. The controller (106) is operates the metal reclaiming system in a subsequent operating mode in which the furnace (12) is operated at a further, higher temperature to melt metal in the said scrap for reclaiming.Type: GrantFiled: February 4, 2011Date of Patent: September 30, 2014Assignee: Chinook Sciences, Ltd.Inventors: Rifat Al Chalabi, Ophneil Henry Perry
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Patent number: 8747519Abstract: A method selectively recovers a useful substance from waste including a chlorine-containing synthetic resin and metal copper in a mixed state. Metal copper is recovered from coated copper-wire waste. The method includes the steps of heat-treating the waste in form of coated copper wires, each having a coating material made of a chlorine-containing synthetic resin, in oil or under a non-oxygen condition. Here, the coating material is carbonized and a chlorine content of the coating material is reduced. Then the coating material and the copper wire are separated from each other the copper wire is recovered. The chlorine-containing synthetic resin can be treated without generating dioxin.Type: GrantFiled: November 21, 2012Date of Patent: June 10, 2014Assignees: Institute of National Colleges of Technology, Japan, Polytech Kagawa, Co., Ltd.Inventors: Hiroshi Okano, Gou Sajiki, Mitsunori Deguchi, Sadao Tanimoto
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Patent number: 8696788Abstract: There is provided a process for recovering AB5 alloy from spent nickel hydride storage batteries and/or their cells without thermal melting or dissolving the AB5 alloy. The process comprises a step of dissolving the Ni(OH)2 and separating AB5 alloy and still containing the lanthanum metal.Type: GrantFiled: October 26, 2012Date of Patent: April 15, 2014Assignee: Retriev Technologies IncorporatedInventors: W. Novis Smith, Scott Swoffer
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Publication number: 20140096647Abstract: There is provided a process for recovering AB5 alloy from spent nickel hydride storage batteries and/or their cells without thermal melting or dissolving the AB5 alloy. The process comprises a step of dissolving the Ni(OH)2 and separating AB5 alloy and still containing the lanthanum metal.Type: ApplicationFiled: October 26, 2012Publication date: April 10, 2014Applicant: Toxco, Inc.Inventors: W. NOVIS SMITH, SCOTT SWOFFER
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Publication number: 20130333522Abstract: A method of recovering valuable metals from a waste including: heating the waste at a temperature and for a period of time such that a glass fiber does not melt but degrades to the extent that it becomes pulverizable, wherein conditions of the temperature and period of time are selected from a group consisting of a range of more than or equal to 750° C. and less than 800° C. for 30-40 minutes, a range of more than or equal to 800° C. and less than 900° C. for 10-40 minutes, a range of more than or equal to 900° C. and less than 950° C. for 10-30 minutes, a range of more than or equal to 950° C. and less than 1000° C. for 10-20 minutes, and a range of 1000° C. for about 10 minutes; removing the degraded glass fiber; and recovering valuable metals contained in the waste.Type: ApplicationFiled: May 24, 2013Publication date: December 19, 2013Inventor: Tetsuyuki Koizumi
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Patent number: 8551212Abstract: A system for recovering precious metals. A container is configured to receive recyclable materials. The recyclable materials include non-metallic materials, base metals and precious metals. A separating solution is disposed in the container and is configured to separate the base metals and the precious metals from the non-metallic materials. The non-metallic materials, base metals, and precious metals are subsequently separated from each other.Type: GrantFiled: January 31, 2011Date of Patent: October 8, 2013Inventor: Behrouz Kawarizadeh
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Patent number: 8435323Abstract: A process for batchwise working-up valuable metals containing recycling materials having a content of organic constituents so high that its use as smelting materials in conventional metal smelting processes is not suitably or even possible. The material is charged to a tiltable reactor rotatable along its own longitudinal axis having a common opening for charging and emptying. The material is heated to a temperature promoting the expulsion of organic constituents by pyrolysis and/or combustion. The material consists at least to an essential part of such size fractions that admits a continuous charging during operation. The process is characterized in that said material during operation is charged continuously in an adjustable stream being controlled and/or adjusted by means of running measurements of different process variables so that the flow and composition of the combustible gas and the heat release is kept under control.Type: GrantFiled: May 11, 2005Date of Patent: May 7, 2013Assignee: Boliden Mineral ABInventor: Olof Sandberg
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Publication number: 20130081515Abstract: [Object] A technique is provided which selectively recovers a useful substance from waste including a chlorine-containing synthetic resin and metal copper in a mixed state. [Solving Means] In a method for recovering metal copper from coated copper-wire waste, the method includes the steps of heat-treating the waste in form of coated copper wires, each having a coating material made of a chlorine-containing synthetic resin, in oil or under a non-oxygen condition, thereby carbonizing the coating material and reducing a chlorine content of the coating material, and separating the coating material and the copper wire from each other, thereby recovering the copper wire. [Advantageous Effect] Because of enabling the chlorine-containing synthetic resin to be treated without generating dioxin, the present invention is useful in recovering the metal copper from the coated-wire waste.Type: ApplicationFiled: November 21, 2012Publication date: April 4, 2013Applicants: POLYTECH KAGAWA CO., LTD., INSTITUTE OF NATIONAL COLLEGES OF TECHNOLOGY, JPInventors: Institute of National Colleges of Technology, JP, Polytech Kagawa Co., Ltd.
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Patent number: 8317896Abstract: A method of recycling useful metals is provided. The method enables useful metals including indium, zinc, yttrium, europium, lanthanum, terbium, gadolinium, antimony, lead, copper, tin, and silver to be recovered from wastes, such as wasted flat panel displays, and recycled economically with small energy consumption. The method of recycling useful metals includes: a step in which wastes comprising various flat panel displays, e.g., liquid-crystal display panels, are crushed/powdered; a step in which the resultant particles are dissolved in an aqueous hydrofluoric acid solution; and a step in which various metal oxides and various metal fluorides which remain undissolved are filtered off and the aqueous hydrofluoric acid solution containing various metal ions is electrolyzed to deposit and recover metals for transparent-electrode oxides, such as indium and zinc, and other useful metals.Type: GrantFiled: December 25, 2008Date of Patent: November 27, 2012Assignee: Shibaura Institute of TechnologyInventors: Tetsuya Homma, Tomoyuki Ubusawa, Tomoyuki Furuyama, Akihiro Morikaku, Kumpei Tanaka
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Patent number: 8268267Abstract: A process is disclosed for separation and recovery of vanadium, molybdenum, iron, tungsten, cobalt and nickel from alumina-based materials, mattes, ores, manufacturing by-products and waste. These elements are oxidized. The oxides are reacted with gaseous HCl to form volatile chloride-bearing compounds that subsequently sublimate. The volatile compounds are condensed in a downward-stepped thermal gradient that allows collection of moderate to high purity compounds of individual elements with exception of a nickel-cobalt co-condensate. Nickel is separated from cobalt by precipitation of nickel chloride from concentrated HCl pressurized with gaseous HCl.Type: GrantFiled: October 19, 2009Date of Patent: September 18, 2012Assignee: Metals Recovery Technology Inc.Inventor: Joseph L. Thomas
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Patent number: 7976611Abstract: Process for recovering metals from metal-containing wastes and materials, characterized in that the metal-containing waste is preferably introduced continuously into a process chamber, treated thermally with continuous intensive mixing, the organic components are continuously removed and subsequently oxidized and the metal-containing components, preferably as metal conglomerates, and the further inorganic metal-free components are discharged essentially continuously from the process chamber and a plant for carrying out the process.Type: GrantFiled: April 25, 2006Date of Patent: July 12, 2011Assignee: Currenta GmbH & Co. OHGInventors: Joachim Beyer, Walter Leidinger, Wolfgang Calaminus, Egidius Vickus, Wilhelm Kuckelsberg, Mark Mätschke
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Patent number: 7972411Abstract: Proposed is a method for separating dross in a soldering process for a printed circuit board using a tin bath containing liquid tin. The method includes collecting dross produced during the soldering process; grinding the dross to tin ash in the tin bath for allowing a portion of tin contained in the tin ash to be melted again to join the liquid tin; and scooping up and recycling the tin ash not melted in the tin liquid. The method precludes a waste of tin resources and high manufacturing costs which might otherwise arise from directly scooping up dross of high tin content.Type: GrantFiled: January 15, 2010Date of Patent: July 5, 2011Assignee: Askey Computer CorporationInventor: Ching-Feng Hsieh
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Publication number: 20110072936Abstract: A method for extracting nickel and lithium includes solvent extraction step of using three or more extraction stages to subject a solution containing lithium and nickel to solvent extraction with 2-Ethylhexyl phosphonic acid mono-2-ethylhexyl ester at a pH of 8.0 to 8.5, whereby the nickel and the lithium are co-extracted into a resultant organic phase.Type: ApplicationFiled: September 9, 2010Publication date: March 31, 2011Applicant: JX NIPPON MINING & METALS CORPORATIONInventors: Makoto Narisako, Toshiyuki Yamaoka, Daisuke Kobayashi, Naoki Higuchi
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Publication number: 20110017020Abstract: A method of recycling useful metals is provided. The method enables useful metals including indium, zinc, yttrium, europium, lanthanum, terbium, gadolinium, antimony, lead, copper, tin, and silver to be recovered from wastes, such as wasted flat panel displays, and recycled economically with small energy consumption. The method of recycling useful metals includes: a step in which wastes comprising various flat panel displays, e.g., liquid-crystal display panels, are crushed/powdered; a step in which the resultant particles are dissolved in an aqueous hydrofluoric acid solution; and a step in which various metal oxides and various metal fluorides which remain undissolved are filtered off and the aqueous hydrofluoric acid solution containing various metal ions is electrolyzed to deposit and recover metals for transparent-electrode oxides, such as indium and zinc, and other useful metals.Type: ApplicationFiled: December 25, 2008Publication date: January 27, 2011Applicant: SHIBAURA INSTITUTE OF TECHNOLOGYInventors: Tetsuya Homma, Tomoyuki Ubusawa, Tomoyuki Furuyama, Akihiro Morikaku, Kumpei Tanaka
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Publication number: 20100275730Abstract: A method is disclosed for recycling precious metal from used printed circuit boards. The used printed circuit boards are roasted with plasma at 800 degrees Celsius for less than 10 minutes, thus producing exhaust and residue that contains the precious metal. The exhaust is treated with an exhaust-treatment system before it is released to the atmosphere. The residue is ground and turned into scraps of a diameter smaller than 2 mm. The scraps are subjected to magnetic separation, thus separating ferromagnetic scraps from non-ferromagnetic scraps. The ferromagnetic scraps are refined. The non-ferromagnetic scraps are screened, thus separating tiny non-ferromagnetic scraps from big non-ferromagnetic scraps. The tiny non-ferromagnetic scraps contain silver and gold. The big non-ferromagnetic scraps contain copper.Type: ApplicationFiled: January 7, 2008Publication date: November 4, 2010Applicant: ATOMIC ENERGY COUNCIL - INSTITUTE OF NUCLEAR ENERGY RESEARCHInventors: Wen-Cheng Lee, Ching-Hwa Lee, Ching-Liang Chen, Fu-Jen Yeh, Hei-Yi Chen, Yun-Hua Chen
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Patent number: 7789936Abstract: Methods and systems for removing copper from ferrous scrap are described. Some amounts of copper in ferrous scrap are removed by oxidation and subsequent mechanical impact of the oxidized scrap. Further removal of copper from the solid scrap can be achieved by fluxing the copper oxide below the melting point of ferrous scrap using CaO—SiO2—B2O3— and Na2O—SiO2—B2O3-based slags. Using the invention, copper can be removed from ferrous scrap in a natural, cost-effective, and environmental-friendly manner.Type: GrantFiled: August 18, 2004Date of Patent: September 7, 2010Assignee: University of Utah Research FoundationInventors: Weol Dong Cho, Peng Fan
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Patent number: 7648558Abstract: Methods for treating aluminum in a furnace. An aluminum charge is introduced into a furnace and melted with heat from at least one burner. The burner is supplied with at least one oxidizer and at least one fuel. The oxidizer is made up of at least 10% oxygen by volume. The concentration of a first gas is measured in the furnace atmosphere or in a flue gas exiting the furnace. The oxidation of the molten aluminum is then reduced by holding the flow rate of the oxidizer steady while varying the flow rate of the fuel, according to the concentration of a second gas in the furnace or in the flue gas exiting the furnace. The concentration of the second gas is determined by comparing the measured species concentration and the intrinsic concentration which would be present absent the aluminum charge.Type: GrantFiled: March 30, 2004Date of Patent: January 19, 2010Assignee: L'Air Liquide Societe Anonyme a Directoire et Conseil de Surveillance pour l'Etude et l'Exploitation des Procedes Georges ClaudeInventors: Bruno Allemand, Jean-Claude Vuillermoz
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Publication number: 20090293676Abstract: A method which allows recovery of valuable metals in simple steps from printed wiring board or the like is provided. The waste is an integrated industrial waste containing a glass fiber, an epoxy resin and valuable metals such as copper, iron, gold and aluminum. The method comprises heating the industrial waste to a temperature at which the glass fiber does not melt but degrades, followed by removing the degraded glass fiber.Type: ApplicationFiled: August 5, 2008Publication date: December 3, 2009Inventor: Tetsuyuki Koizumi
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Patent number: 7540078Abstract: A recycling method of wastes of an electrical appliance containing an article having a circuit soldered with parts soldered with a lead free solder. The method includes discriminating a first article having a circuit soldered with lead free parts from a second article having a circuit soldered with lead containing parts; recovering, grinding and melting each of the first and second articles to separate materials of the first article and materials of the second article; recycling reusable valuables contained in the materials of the first article and second article; and shredding a portion of the first and second article not containing the reusable valuables and burying/treating the portion at a stabilizing dumping ground or a controlled dumping ground for disposal.Type: GrantFiled: January 7, 2000Date of Patent: June 2, 2009Assignee: Panasonic CorporationInventors: Kenichiro Suetsugu, Shunji Hibino, Masato Hirano, Atsushi Yamaguchi, Mikiya Nakata
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Publication number: 20090013822Abstract: A method and an assembly for treating minerals using microwave energy are disclosed. The method includes exposing a moving bed, preferably a mixed moving bed, of mineral particles to pulsed high energy microwave energy so that at least substantially all particles receive at least some exposure to microwave energy.Type: ApplicationFiled: September 30, 2005Publication date: January 15, 2009Applicant: Technological Resources PTYInventor: Raymond Walter Shaw
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Publication number: 20080282843Abstract: Process for recovering catalytic coating material from catalytic converters, catalytic material or catalytic assemblies where the catalytic coating material is bonded to a metal supporting structure, the process being carried out by contacting the catalytic coating material with nitric acid and/or a nitrate-containing chemical or material, applying heat, agitating the catalytic converters, catalytic material or catalytic assemblies being processed to dislodge the catalytic coating material, and rinsing the catalytic converters, catalytic material or catalytic assemblies with water to facilitate the removal of remaining catalytic coating material, and recovering ionic metal species dissolved by the nitric acid and/or nitrate-containing chemical or material.Type: ApplicationFiled: April 6, 2005Publication date: November 20, 2008Inventor: James Dennis Holgersen
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Patent number: 7234235Abstract: In wire cross-linking process, after microwave is launched into the inside of the waveguide coaxial converter, the coated wire is inserted into the wire insertion pipe. The coated wire is cross-linked by high frequency heat and a coating insulator is adhered well to an electric conductor by heat shrinking.Type: GrantFiled: February 3, 2003Date of Patent: June 26, 2007Assignee: Yazaki CorporationInventors: Tatsuya Kato, Masashi Kando
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Patent number: 6855187Abstract: In a waste wire harness including electric wires each coated with a resin comprised of an olefin-based resin and magnesium hydroxide as a fire retardant, and including accompanied members having at least one of terminals, connectors, various kind of boxes such as junction boxes and fuse boxes, tapes, tubes, grommets, wiring clips, and protectors, a method for recycling the waste wire harness includes a step of removing the accompanied members from the waste wire harness, a step of crushing the waste wire harness after removing the accompanied members to obtain crushed particles, a step of incinerating the crushed particles to produce incinerated ash, a step of converting a magnesium compound contained in the incinerated ash into magnesium hydroxide, and a step of collecting the magnesium hydroxide.Type: GrantFiled: November 27, 2002Date of Patent: February 15, 2005Assignee: Yazaki CorporationInventors: Makoto Katsumata, Hiroshi Suzuki
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Patent number: 6793709Abstract: A process for recycling an electronic scrap material comprising a metal provided on a polymeric substrate, which method comprises: milling flaked electronic scrap material with a bead impact material in the presence of water to produce flakes of cleaned polymeric substrate; adding water to the milled material and separating the flakes of cleaned polymeric substrate from metal-containing material; dewatering and drying the flakes of cleaned polymeric substrate; and treating the metal-containing material to recover the metal.Type: GrantFiled: November 7, 2002Date of Patent: September 21, 2004Assignee: METSS.org, LLCInventors: John S Hall, Michael Scott McRae-Williams, Kenneth James Heater, Robert Mark Hodge
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Patent number: 6770115Abstract: A method and apparatus of reclaiming magnesium from post consumer scrap and/or secondary magnesium turnings by feeding the post consumer scrap and/or secondary magnesium turnings into a rotary tray dryer and subjecting the post consumer scrap and/or secondary magnesium turnings to a controlled temperature and atmospheric environment to remove a substantial amount of liquid from the post consumer scrap and/or secondary magnesium turnings.Type: GrantFiled: October 18, 2002Date of Patent: August 3, 2004Assignee: Remacor, Inc.Inventor: Joseph R. Jackman
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Patent number: 6723179Abstract: A soft magnetism metal powder having a majority of particles, each of which, when cross-sectioned, has no greater than ten crystal particles on average, may be coated on an outer surface of each of the particles with a resistive material having a higher resistivity than the underlying parent phase. The soft magnetism metal powder may be prepared by heating a soft magnetism metal powder to a high temperature in a high temperature atmosphere, thereby reducing the number of crystal particles in each of the soft magnetism metal powder particles. A soft magnetism metal formed body may be prepared by pressing the soft magnetism metal particles at a sufficient temperature and pressure.Type: GrantFiled: October 16, 2001Date of Patent: April 20, 2004Assignee: Aisin Seiki Kabushiki KaishaInventors: Wataru Yagi, Kota Maruyama, Yoshiharu Iyoda, Aiko Nakashima, Toshihisa Terazawa, Naoki Kamiya
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Publication number: 20030131688Abstract: A process for recycling an electronic scrap material comprising a metal provided on a polymeric substrate, which method comprises: milling flaked electronic scrap material with a bead impact material in the presence of water to produce flakes of cleaned polymeric substrate; adding water to the milled material and separating the flakes of cleaned polymeric substrate from metal-containing material; dewatering and drying the flakes of cleaned polymeric substrate; and treating the metal-containing material to recover the metal.Type: ApplicationFiled: November 7, 2002Publication date: July 17, 2003Inventors: John S Hall, Michael Scott McRae-Williams, Kenneth James Heater, Robert Mark Hodge
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Publication number: 20030115989Abstract: In a waste wire harness including electric wires each coated with a resin comprised of an olefin-based resin and magnesium hydroxide as a fire retardant, and including accompanied members having at least one of terminals, connectors, various kind of boxes such as junction boxes and fuse boxes, tapes, tubes, grommets, wiring clips, and protectors, a method for recycling the waste wire harness includes a step of removing the accompanied members from the waste wire harness, a step of crushing the waste wire harness after removing the accompanied members to obtain crushed particles, a step of incinerating the crushed particles to produce incinerated ash, a step of converting a magnesium compound contained in the incinerated ash into magnesium hydroxide, and a step of collecting the magnesium hydroxide.Type: ApplicationFiled: November 27, 2002Publication date: June 26, 2003Applicant: YAZAKI CORPORATIONInventors: Makoto Katsumata, Hiroshi Suzuki
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Patent number: 6537341Abstract: A process for recycling composite materials that comprise fibers and a matrix includes exposing the composite material to electromagnetic waves in the form of microwaves. The electromagnetic waves induce an introduction of energy into the composite material, leading to a separation of fibers and matrix. The separation operation can be assisted by a suitable solvent.Type: GrantFiled: May 30, 2001Date of Patent: March 25, 2003Assignee: DaimlerChrysler AGInventors: Fritz Dannenhauer, Petra Grundig, Maria-Theresia Sailer
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Patent number: 6428602Abstract: A method for recovering Pt from Pt-bearing coating on a gas turbine engine component. The component is contacted with a chemical stripping agent to dissolve away constituents of the coating and produce a Pt-bearing film of acid oxidation products at the surface of the component. The film is removed from the component to produce a Pt-rich residue containing at least about 10% Pt. The Pt-rich residue is collected and refined to recover Pt therefrom.Type: GrantFiled: January 31, 2000Date of Patent: August 6, 2002Assignee: General Electric CompanyInventors: Mark A. Rosenzweig, Keith H. Betscher, Christopher J. Cunningham, Howard J. Farr, Leo S. MacDonald
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Patent number: 6425934Abstract: A gas generator disposal method capable of disposing of large quantities of gas generators safely, efficiently and without contamination of environments, and a system therefor, the method comprising releasing an air bag deploying gas from an unused gas generator (X) by applying a YAG laser beam (R) to an igniter (P) of the gas generator (X).Type: GrantFiled: May 9, 2001Date of Patent: July 30, 2002Assignee: Nippon Kayaku Kabushiki KaishaInventors: Yasuhiro Aoki, Tetuo Saitou, Kenjiro Ikeda
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Patent number: 6409798Abstract: A process for recovering metal material from waste material including organic material and metal material in the form of thin foil metal material.Type: GrantFiled: March 27, 2001Date of Patent: June 25, 2002Assignee: Foster Wheeler Energia OyInventors: Jorma Nieminen, Juha Palonen, Markku Itäpelto, Pekka Harkki, Lauri Mäkipaja
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Publication number: 20020074700Abstract: A method of, and apparatus for, recycling a metal by melting it to remove it from metal-containing scrap through the use of a tiltable, swivel rotary furnace, which is swiveled to a first station for receiving metal-containing scrap, tilted back and rotated while heating to melt the metal, swiveled to a second station where it is stopped and forward tilted to quickly pour off the molten metal into a holding apparatus. The furnace is swiveled to a third station where it is further forward tilted and rotated to discharge the residual scrap, and then leveled and swiveled to the first station while still hot to receive metal-containing scrap, thereby reducing the amount of energy required to reheat the furnace to melting temperature. The furnace comprises a hollow elongated drum having a tapered snout, a door closing the front opening, a power rotary drive to rotate the drum, which is mounted for tilting about a transverse axis, and for swiveling about a vertical axis, and a heater.Type: ApplicationFiled: September 1, 2001Publication date: June 20, 2002Inventor: George E. Mansell
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Patent number: 6325967Abstract: A process and apparatus for incinerating certain volatile organic compounds especially odorants commonly used in the natural gas industry. The procedure uses a first (car bottom) furnace as a heating chamber, where precise temperature control during both low and high temperature process stages ensures safe and controlled feed of volatile substances into a second (primary) furnace for incineration. The combustion process is completed in an afterburner and all generated gases are scrubbed in a conventional wet scrubber.Type: GrantFiled: March 23, 1999Date of Patent: December 4, 2001Assignee: Material Resource Recovery SRBP Inc.Inventor: Jan Strmen
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Patent number: 6245122Abstract: An apparatus and method for reclaiming contaminated scrap metal, more particularly an improved reverberatory furnace designed for melting scrap. The amount of hydrocarbons volatilized from the melting of contaminated scrap is measured and the fumes are passed into the main hearth for burning. As the amount of fuel value contained within the fumes increases, the amount of fuel provided to the burner is proportionally reduced while the amount of oxygen is kept constant. This will ensure that the amount of fuel and the amount of oxygen present within the furnace is completely burned without excessive free oxygen or unburned fuel building up within the furnace or furnace exhaust. The burner will be operating under lean fuel conditions or under fuel rich conditions such that the flame temperature is lower than at stoichiometric firing, whereby the burners create reduced NOx.Type: GrantFiled: January 24, 2000Date of Patent: June 12, 2001Assignee: J. W. Aluminum CompanyInventor: Frederick N. Meyers
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Patent number: 6235074Abstract: There is provided a process of recovering copper from winding composed of an enameled copper wire having a polyester and/or a polyurethane based insulating coating thereon, and the process includes the steps of immersing the winding into an alkali solution, removing alkali attaching to the winding, and melting the winding using high frequency heating.Type: GrantFiled: April 8, 1997Date of Patent: May 22, 2001Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Katsuhiro Murano, Fumitoshi Yamashita, Hiroshi Onishi, Yoshikazu Yamagata, Takahiko Terada
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Patent number: 6228143Abstract: A rotary thermal oxidizer removes polymeric and other non-metal components of exhausted batteries and cells leaving value-metals, such as cadmium, nickel, and iron behind for subsequent processing. By preheating the sweep gas to a temperature above the auto-ignition temperature of the polymers, prior to their introduction into the oxidizer, and controlling the oxygen content within the oxidizer the risks of explosion and fire associated with the pyrometallurgical recycling of the cells is substantially reduced.Type: GrantFiled: January 18, 2000Date of Patent: May 8, 2001Assignee: The International Metals Reclamation Company, Inc.Inventors: Victor Henry Aiken, Russell R. Bleakney, Richard H. Hanewald, Ahmed Vahed, Anthony Edward Moline Warner
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Patent number: 6193780Abstract: Process for the recovery of aluminum and energy from used aluminum-plastic packages and oven for implementing such process, which comprises a pretreatment for the recovery of paper, the separation of aluminum and of recyclable products by pyrolysis of polyethylene, essentially for their energy content. The product to be treated is passed into a chamber of which the walls are heated to a temperature preferably between 300° C. and 500° C., the walls being inclined in order to collect into a container a heavy fraction from the polyethylene pyrolysis, whereas the light fraction, which volatilizes, is burnt. The process is carried out in an oven which contains a series of trays, and wherein circulates a heating gas. The upper surface of the oven has the shape of an inverted cone, with an orifice at the apex through which passes its axis. The heavy fraction of the pyrolysis drains therethrough and is collected separately from the aluminum.Type: GrantFiled: July 27, 1998Date of Patent: February 27, 2001Inventors: Jose Cases Rocati, M. Desamparados Olmos Ibañez, JoséManuel Cases Olmos, Vincente Enrique Cases Olmos, Pablo Emilio Cases Olmos
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Patent number: 6149707Abstract: This is a method for pyrocleaning that degreases metal components using an oven, an oxidizer, a system gas supply, a system gas exhaust, and heat exchangers. The degreasing is accomplished by first transporting the metal components through the oven and exposing the oil coated metal components to hot gases which have a temperature above the vaporization point of the oil. The hot gases are introduced into the oven by way of the system gas supply that does not include products of combustion (indirect heating). Since the gases are at a temperature above the vaporization point of the oil, upon contact with the metal components, the gases cause the oil to evaporate from the metal components. The resultant hydrocarbon-filled surrounding gases are then evacuated from the oven and transported to the oxidizer. In the oxidizer, the hydrocarbon-filled gases are exposed to a burner that catalyzes the oxidation process. After exiting from the oxidizer, the hydrocarbon-free gases are discharged into the atmosphere.Type: GrantFiled: December 22, 1999Date of Patent: November 21, 2000Inventor: Aziz A. Jamaluddin
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Patent number: 6139601Abstract: A method of simultaneously recycling a plurality of used oil filters involves placing a plurality of the filters into a rectangular compartment having a top, opposite sides, a bottom, and first and second ends. Pressure is exerted on the oil filters in a first longitudinal direction, and a second compressive pressure is imposed on the filters in a second longitudinal direction at a substantial right angle with respect to the first longitudinal direction. The first and second pressures are sufficient to compress the air filters to a substantial self-contained rectangular block. This method produces a self-contained block wherein 90% to 95% of the residual oil in the filters is removed.Type: GrantFiled: October 15, 1999Date of Patent: October 31, 2000Assignee: Filter Recycling, Inc.Inventor: Marvin Wernimont
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Patent number: 6077328Abstract: A process for purifying waste gases from smelting, resmelting or combustion plant furnaces and the use of the filter dusts produced. The invention is used in particular in the production or preparation of nonferrous metals. According to the invention, at least one alkali compound, in particular NaHCO.sub.3, is injected dry, optionally in the presence of activated carbon and/or open hearth coke, into the waste gas leaving the production process. The separated filter dust is fed back to the smelting or combustion process. It has unexpectedly been found that the returned filter dust can lower the dioxin and furan contents of the crude gas. Owing to the composition of the filter dust, it can also be used as protective salt in secondary aluminum production.Type: GrantFiled: February 2, 1998Date of Patent: June 20, 2000Assignee: Solvay Alkali GmbHInventors: Reiner Brockhoff, Klaus Hartmann, Jens Hoeltje, Hans-Juegen Korte
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Patent number: 5998689Abstract: A method for recycling metal parts contaminated by radioactive elements, in particular by .alpha.-emitters, includes forming a melt and a slag from the metal parts and then separating the slag from the melt. The radioactive elements are oxidized prior to the formation of the melt and the slag. For that purpose, the contaminated metal parts are exposed to an oxygen-containing atmosphere for a period at a temperature below the melting temperature of the metal parts.Type: GrantFiled: June 15, 1998Date of Patent: December 7, 1999Assignee: Siemens AktiengesellschaftInventors: Ernst Haas, Nikolaus Neudert, Roland Hofmann
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Patent number: 5855644Abstract: According to the present method it is possible to recover metallic aluminium easily and at high recovery rate and low cost from metallic aluminium containing wastes disposed recently in great amounts, said wastes being, for example, aluminium can, aluminium laminated foil, aluminium scraps, aluminium chips, and any other aluminium containing (or accompanying) material. The invention is technically constituted such that the combustible substances of metallic aluminium containing materials are carbonized in a kiln in an atmosphere where oxygen concentration is not higher than 10% by volume or an atmosphere of a carbon dioxide gas, and which kiln is in the temperature range of 300.degree.-600.degree. C., and after cooling, carbonized material and iron content are separated by sieving or magnetically.Type: GrantFiled: April 4, 1997Date of Patent: January 5, 1999Assignee: Aikoh Co., Ltd.Inventor: Masaru Takashima
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Patent number: 5830258Abstract: A method of recovering resources in a resin-molded electrical rotating device (1,2) in which electromagnetic members (1a,1b,2a) are molded with resin molding (1c,2c) with fine voids so as to be integrally made into a solid body, and a resin for molding of the rotating device (1,2). The method has the steps of disintegrating the resin molding (1c,2c) by chemically decomposing and/or eluting so as to remove the resin molding (1c,2c) from the electromagnetic members (1a,1b,2a) and separating and recovering at least metal components in the electromagnetic members (1a,1b,2a) as the resources.Type: GrantFiled: June 12, 1996Date of Patent: November 3, 1998Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Fumitoshi Yamashita, Seiji Kurozumi, Junko Kaneko, Akihiko Watanabe, Hiroshi Ohnishi, Takahiko Terada, Yoshikazu Yamagata