Abstract: The present disclosure relates to cement compositions comprising: (a) cement, (b) an electric arc furnace dust (EAFD), and (c) a cement accelerator; wherein the electric arc furnace dust is present in an amount from greater than 8 wt % based on the total weight of the cement (a); and it relates to cement compositions comprising: (a) cement, (b) an electric arc furnace dust (EAFD), and (c) a cement accelerator comprising calcium chloride, calcium nitrate, or sodium nitrate, or a combination thereof; wherein the electric arc furnace dust is present in an amount from greater than 8 wt % based on the total weight of the cement (a). Also disclosed are methods for making the disclosed compositions and products using the disclosed compositions. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present invention.

Abstract: The invention relates to a method for producing an agglomerated product containing alumina which is useful as a component to be incorporated into a synthetic slag as used in steel making. The product is formed from powdered aluminium dross which is formed with water into pellets or briquettes and wherein the components of the pellets or briquettes are allowed to react at elevated pressure to release ammonia. The pellets or briquettes may then be calcined.

Abstract: A method for making an agglomerate of an ore is disclosed. The method comprises contacting the ore with an acid solution and a stucco binder. The stucco binder may include calcium sulfate hemihydrate. The ore agglomerate may include ore, acid solution, and stucco-derived gypsum.

Abstract: A process for treating particulate material containing heavy metal generated during a manufacturing process is disclosed. The process includes providing particulate material containing heavy metal within an enclosed area and mixing an additive of calcium silicate forming material with the particulate material in the enclosed area to create an additive-particulate material. The additive-particulate material can be passed into a waste collection device located downstream of the enclosed area. The calcium silicate forming material can be provided as particles with a particle size of minus 50 to plus 325 mesh. An additional aspect of the invention is an additive for use in such a process for treating metallic oxide impregnated dust, which has a particle size of plus 325 mesh and consists essentially of calcium silicate forming material.

Abstract: The present invention discloses a new process for the improvement of reducibility of iron ore pellets comprising the steps of preparing a raw material mixture which contain metallic Ni powder, pelletizing the said mixture obtained, burning the said raw pellets and reducing the said burnt pellets under reducing conditions with presence of CH4.

Abstract: Process for agglomerating industrial dusts comprises: kneading in a vat the dusts to be agglomerated in the presence of a first binder comprising a polymer with a molecular weight above 500,000 g/mol, which is in the form of a reverse emulsion; then adding to the vat separately, while still kneading, a second binder comprising a silicate of an alkaline metal; and finally compacting the resulting agglomerates under pressure.

Abstract: The invention relates to a method for producing an agglomerate, which is used as a blast furnace feed material, by mixing a fine material containing metal and/or metal oxide, a mineral binder, which comprises a mineral raw material and a lime-based material, and optionally other additives to form a mass and solidifying the mass to form an agglomerate, wherein a raw material comprising a silicon oxide fraction of at least 40 wt %, a fine grain fraction of less than 4 ?m of at least 20 wt %, and a grain size fraction of less than 1 ?m of at least 10 wt % is used as the mineral raw material. The invention further relates to a blast furnace feed material that can be produced by means of the method according to the invention, and to a pre-mixture for producing the blast furnace feed material.

Abstract: Provided are self-fluxing pellets for a blast furnace, characterized in that a CaO/SiO2 mass ratio C/S is 0.8 or more and a MgO/SiO2 mass ratio M/S is 0.4 or more; when an iron content (mass %) in the entire pellet is represented by % TFe, % TFe is 65% or less; and a temperature Ts (unit: ° C.) at which the pressure loss starts to increase sharply in a loaded high-temperature reduction test and which is calculated by the equation below is 1290° C. or higher: Ts=110×C/S+100×M/S+25×% TFe?480.

Abstract: A process for treating particulate material containing heavy metal generated during a manufacturing process is disclosed. The process includes providing particulate material containing heavy metal within an enclosed area and mixing an additive of calcium silicate forming material with the particulate material in the enclosed area to create an additive-particulate material. The additive-particulate material can be passed into a waste collection device located downstream of the enclosed area. The calcium silicate forming material can be provided as particles with a particle size of minus 50 to plus 325 mesh. An additional aspect of the invention is an additive for use in such a process for treating metallic oxide impregnated dust, which has a particle size of plus 325 mesh and consists essentially of calcium silicate forming material.

Abstract: This invention belongs to ferrous metallurgy field, and in particular relates to a lime-based additive for steel smelting which is used in the electric furnace refining and steel casting process for carbureting and deoxidation and the preparation method thereof. The lime-based additive for steel smelting comprises lime-based material and carbonaceous material, wherein the content of the lime-based material is 40-80 wt % relative to the total amount of the additive, and the remaining is the carbonaceous material; the lime-based material is a passivated CaO powder with a low flowability, or the mixture of the passivated CaO powder and CaCO3 powder, and the carbonaceous material is at least one of the coke, graphite, semi-coke powder and coal with carbon content not less than 85 wt %. When the additive has a shape of pellet, and it further comprises 1-5 wt % of agglomerant which has a microstructure of strip, streak or dendritic, and is at least one of MgO, Al2O3, and CaCO3.

Abstract: The process for agglomerating and passivating the pulverulent used material and/or the pulverulent fines resulting from the production of organohalosilanes, comprises the mixing of this used material and/or fines with a binder chosen from aluminum silicates and the production of a solid agglomerated product by compression in a press, such as a roll type briquette machine. The invention also relates to the agglomerated product thus obtained and to its use in the recovery of certain metals, such as silicon and copper.

Abstract: A method of making steel in an electric arc furnace is provided. The method comprises the steps of charging a steelmaking furnace with an iron source, wherein the iron source is melted and refined in the steelmaking furnace during a campaign, providing a source of lime that is screened by a first screening device, compacting the lime material adjacent to the steelmaking furnace to a predetermined size, charging the compacted lime to the steelmaking furnace within a short period of time to avoid degradation of the compacted lime, and adding additional fluxing agents and additives to the steelmaking furnace to produce refined steel in the campaign.

Abstract: A manufacturing method of briquette for use as metal stock is provided which is adapted for effective reduction of a drying time of a porous mass such that the quantity of energy required for the drying process may be reduced. A porous mass is formed by compressing cotton-like aggregates containing metal grinding dust under pressure. The resultant porous mass is immediately dipped in a heated solidification assistant. Subsequently, the porous mass impregnated with the solidification assistant is immediately transported to a drying furnace for drying.

Abstract: A process for treating particulate material containing heavy metal generated during a manufacturing process is disclosed. The process includes providing particulate material containing heavy metal within an enclosed area and mixing an additive of calcium silicate forming material with the particulate material in the enclosed area to create an additive-particulate material. The additive-particulate material can be passed into a waste collection device located downstream of the enclosed area. The calcium silicate forming material can be provided as particles with a particle size of minus 50 to plus 325 mesh. An additional aspect of the invention is an additive for use in such a process for treating metallic oxide impregnated dust, which has a particle size of plus 325 mesh and consists essentially of calcium silicate forming material.

Abstract: With the object of effective utilization of a fine powder generated during comminution of a crude material for iron manufacture, a briquette is provided which comprises a porous brittle molded body with a bulk specific gravity of 1.5 or more which is obtained by compression molding a molding composition comprising a fine powder generated during comminution of a crude material for iron manufacture and a reinforcing portion for reinforcing the brittle molded body. Further, with the object of effective reuse of used alumina grinding stones, a briquette is provided which comprises a porous brittle molded body obtained by compression molding a molding composition comprising a comminuted powder of a used alumina grinding stone and a cotton-like aggregate comprising a grinding powder of a ferrous metal and a grinding liquid, and a reinforcing portion for reinforcing the brittle molded body.

Abstract: Method to increase the adherence of coating materials on ferrous materials, comprising the step of: before the reduction of iron ores and/or on the agglomerates thereof, contacting same with a dispersion containing at least a particulate material, thus forming a composite coating of at least a material that cannot be substantially hardened in the aqueous mean and at least a material that can be hardened in the aqueous mean.

Abstract: The present invention provides a process for cold briquetting and pelletization of ferrous or non-ferrous or mineral fines using iron bearing hydraulic mineral binders for metallurgical applications, said process consisting the steps of: mixing 80-95% by Wt. of a metallurgical/mineral/carbonaceous/oil contaminated dust/fines/sludge with 3-10% by Wt. of an iron bearing hydraulic mineral binder and optionally with 2-6% by Wt. water and 0.05 to 0.20% by Wt. of a surface active agent to form a homogenized dry mix/slurry, pelletizing/compacting the dry mix/slurry to form an agglomerated mass, and curing the agglomerated mass for 3-20 days by exposing the agglomerated mass to atmospheric air for 10-14 hours followed by moisture treatment.

Abstract: A method is provided by which rice hull ash is pelletized for use in steelmaking. The rice hull ash is blended with lime or dolime, and also with a mixture of water and molasses. This generates heat as the lime and water react to form lime hydroxide, a known binder. The heat thus generated reduces the energy required for drying the pellets.

Abstract: Ferrous metal briquettes made from ferrous metal particles and an alkaline metal silicate, for adding to ferrous melts to recycle the particles.

Abstract: Shaped bodies containing particulate iron materials, such as cast pellets, briquettes and the like, with sufficient strength to withstand temperatures of up to at least 1000° C. can be obtained by using a fully hydrated high-alumina cement as the binder. The strength of the pellets at elevated temperatures can be further enhanced by adding small amounts of bentonite, silica fume or other suitable supplementary cementing materials, and super plasticizer. The iron particulate materials, typically having a size range of from about 0.01 mm to 6 mm, include ore fines, sinter fines, BOF and EAF dusts, mill scale, and the like. Powdered carbonaceous material, such as ground coal or coke, may also be added to the pellets. The shaped bodies are suitable for use in blast furnaces, basic oxygen furnaces, and in DRI processes.

Abstract: A roadway base comprises oily sludge, steelmaking slag fines, and an additive selected from the group consisting of cement, fly ash, asphaltic emulsion, and mixtures thereof

Abstract: The present invention is directed to a process of making fired mineral pellets by mixing particulate mineral material with moisture and binder comprising substantially water soluble organic polymer to form a moist pelletizable mix, pelletizing the moist mix by a tumbling process to form green pellets and firing the green pellets, characterized in that the binder comprises alkali metal silicate in a dry weight amount which is either (a) above 0.13% based on moist mix or (b) above 0.08% based on moist mix and at least three times the dry weight of substantially water soluble organic polymer.

Abstract: In a method of producing molten pig iron (13) or molten steel pre-products from charging substances formed of iron ore (4), preferably in the shape of lumps and/or pellets, and optionally of fluxes (5), the charging substances are directly reduced to sponge iron in a reduction zone (2), the sponge iron is charged into a melt-down gasifying zone (12) and, there, is melted under the supply of carbon carriers (10) and an oxygen-containing gas, wherein a CO—H2-containing reducing gas is generated that is withdrawn from the melt-down gasifying zone (12) and introduced into the reduction zone (2), is reacted there and is withdrawn as a topgas, wherein the topgas is subjected to scrubbing and the sludges thus separated are at least partially agglomerated. To utilize the agglomerates thus formed while expending as little energy as possible, the agglomerates are recirculated into the reduction zone (2).

Abstract: A method is provided for improving the filtration rate of nonhazardous wastewater streams generated at a steel plant. The solids are concentrated in the wastewater stream. No more than about 5% by weight of lime is added to the concentrated wastewater stream which is then dewatered. A friable filter cake is produced by allowing the solids to harden. The lime addition results in a significant increase in the rate at which the stream may be filtered.

Abstract: The invention relates to the use of a briquette of waste materials as an aggregate for smelting furnaces of an iron foundry, in particular in cupola furnaces or other shaft furnaces. The object of the invention is to disclose the use of a briquette of waste materials as an aggregate for smelting furnaces of an iron foundry, in that it can be produced in an economical manner, is sufficiently heat-resistant, is present with a similar alloy composition even with fluctuating contents in the starting components and does not result in any additional charge of pollutants into the smelting process.

Abstract: A method of agglomerating oil-containing steel mill waste includes the step of combining a first steel mill waste component with a second steel mill waste component to form a mixture. The first waste component includes substantially dry non-oily steel mill waste and the second waste component includes oil-containing steel mill waste. The first waste component and the second waste component are agglomerated.

Abstract: A synthetic gasket material for use in a high-pressure press includes a major proportion of clay mineral powder having sufficient lubricity to flow in a high-pressure press, a minor proportion of at least one hard material powder having a sufficiently greater hardness than the clay mineral to retard flow of the clay mineral and form a seal during pressing in a high-pressure press, and a sufficient amount of binder to form an integral body. The synthetic gasket material is formed by thoroughly mixing together in desired proportions the clay mineral, hard material, and binder. The mixture is compacted into a body near net geometry and having a desired configuration to facilitate use in the high-pressure press. The compacted body is heated for a sufficient time and at a sufficient temperature to remove non-crystallographic water.

Abstract: Iron-rich-material waste products, such as electric arc furnace dust, are formed with an organic binder into discrete shapes, such as briquettes. The shapes can then be used in iron and steel making processes and the iron and heavy metal values in the waste product recovered.

Abstract: A method of treating steel mill waste containing iron oxides and silica includes reacting the steel mill waste with an alkali aqueous solution in an amount sufficient to raise the pH to at least about 7 to solubilize silica to form soluble silicate compounds and silica gels and thereby produce a chemically reactive mixture. The mixture is reacted with an alkaline silicic compound to produce a solid, stable, non-polluting material.

Abstract: A method for abating the incidence of cluster formation of reducible iron-containing material during the direct reduction of said material is disclosed. The method generally comprises contacting the reducible iron-containing material with a cluster-abating effective amount of either a dispersion which comprises at least one particulate material which is substantially nonhardening in the presence of water and at least one fluxing agent or a dispersion which comprises an aluminum-containing clay.

Abstract: Steel mill waste containing iron, iron oxides and polluting compounds are treated with a strong alkali to raise the Ph to 14 to allow more alkali to solubilize silica. The mixture of materials and silica gels is then reacted with alkaline silicic compounds and allowed to cure and form hard sedimentary rock-like materials, solidified into a non-polluting solid which can be recycled in a steel-making furnace to produce iron and non-polluting slag.

Abstract: A process for agglomerating by extrusion, metallurgical by-products and waste products having small particle size, is described. A blend of metallurgical by-products, some of which contain silicates previously treated at high temperatures and thereby being capable of chemically and structurally binding water, optionally mixed with portland cement and/or slag cement, and containing water which has been added in amounts that the silicates and cement present can completely absorb and react with, is further mixed with a hydrocarbonaceous substance. The resulting mixture is subsequently agglomerated by extrusion. The extrudates obtained are shape retaining and sufficiently hard to be handled without breaking, crumbling or dusting, and may be charged to extractive pyrometallurgical installations for recovering value metals contained in the metallurgical by-products and waste products. The extrudates may also be stored without dusting and loss of hardness.

Abstract: A dry process for cold briquetting of metallurgical dusts, including converter steel dust, to provide transportable briquettes which do not give off dust, including the steps of admixing metallurgical dust and at least one basic additive selected from the group consisting of lime, dolomite, magnetite, dunite, olivine and bauxite, in burnt or unburnt form, to provide a mixture, and forming the mixture into briquettes at pressures in excess of 10,000 bar and at ambient temperature.

Abstract: A method and a mixture for chemically stabilizing electric arc furnace dust (EAFD) by entrapping the metals inherent in EAFD within a cementitiously hardened product from the mixture. The method includes using the pozzolanic characteristics of EAFD and forming a mixture of EAFD with sufficient water and lime, as necessary, and then allowing the mixture to react to form a cementitiously hardened product. The hardened product has acceptable leachate concentrations, permeability characteristics and unconfined compressive strength.

Abstract: A process is shown where an arc dust waste produced by an electric arc furnace is conducted to silos and converted to a reusable co-product by means of the addition of a special blend of high calcium and dolomitic quicklime, calcium stearate and pulverized waste paper. The mixture is compressed into compact pellets which, due to their impact integrity and improved shelf life can be pneumatically conveyed intact into storage silos for recycling of the waste electric arc flue dust into the furnace melt. Components of the arc dust deemed leachable and hazardous in landfills, such as zinc, lead and chromium are increased in concentration to a point where it is economical to extract them for resale.

Abstract: The desulfurization agent for molten iron is made up of 70 to 95% commercial calcium carbide, 5 to 25% silicon dioxide, 0 to 10% of a metal oxide, and 0 to 5% calcium fluoride. The metal oxides are iron oxides and manganese oxides. The desulfurizing agent has been found to reduce the amount of calcium carbide in the resulting slag.

Abstract: A method for treating reclamation baghouse dust originating from particulate material emitted during melting of aluminum scrap metal. The reclamation baghouse dust typically comprises a mixture of carbonaceous materials and heavy metals. The method comprises collecting the baghouse dust, mixing the collected dust with limestone, and compressing the resulting mixture into blocks using a pressure of at least about 3,000 psi.

Abstract: An agglomerating process and an apparatus therefor for preparation of sinter mix having the basis of kneading with vibration to make raw feed in capillary state and then agglomerating the kneaded material with tumbling vibration. By using the particular process, apparatus and various kinds of raw feeds, sintering characteristics of the product shows superiority in size distribution, permeability, strength, and activities, resulting cost, power and material consumptions of the process are remarkably improved.

Abstract: A method for manufacturing cold bonded pellets comprises the steps of mixing fine iron ore with binder and pelletizing the mixture of the fine iron ore and the binder to manufacture green pellets, charging the green pellets into a travelling grate, a layer of the green pellets which has a predetermined height being formed on the travelling grate, blowing gas containing carbon dioxide into the layer of the green pellets on the travelling grate, the green pellets being cured by the gas containing carbon dioxide, and the gas having passed through the layer of the green pelllets being discharged, and drying the curen green pellets. The gas containing carbon dioxide has a concentration of 55 vol. % carbon dioxide or more. The gas containing carbon dioxide has a concentration of 20 vol. % nitrogen or less. The gas containing carbon dioxide is blown into the green pellets layer at a flow rate of 0.1 to 1.0 Nm.sup.3 /sec. for 1 m.sup.2 of the area of the grate, Nm.sup.

Abstract: The present invention provides an agent for desulphurizing iron containing calcium carbide and a metallic component, wherein the calcium carbide and the metallic component are present in such a form that the bulk densities and grain sizes thereof lie in the same range.The present invention also provides a process for producing this agent, as well as a process for desulphurizing iron using this agent.