Abstract: A threading die (100) for cold-drawing a metal wire (4) is described; the threading die comprises a hole (103) for the inlet of the wire to be drawn and the hole comprises a conical part (106) for drawing the metal wire and a truncated-cone shaped part (105) which precedes the conical part in the advance path of the metal wire and wherein no decrease in the diameter of the metal wire occurs; the base with the greater diameter (111) of the truncated-cone shaped part precedes the base with the shorter diameter (112) in the advance path of the metal wire.

Abstract: The present disclosure provides a multi-layer tool piece coating. For example, the tool piece may be a mold or die used for forming ultra high strength steel sheet. The multi-layer mold coating may include a CrN or Ti(C)N junction layer, a first TiAlN/CrN nano multilayer, and a second TiAlCN/CrCN nano multilayer. The CrN or Ti(C)N junction layer may be coated on a base material of the tool piece (e.g., a mold) for forming the steel sheet. The first TiAlN/CrN nano multilayer may be coated on the CrN or Ti(C)N junction layer as an intermediate layer. The second TiAlCN/CrCN nano multilayer may be coated on the first TiAlN/CrN nano multilayer as an outermost surface functional layer, and may include carbon (C) of about 1 at. % to about 30 at. % for high temperature and low friction.

Abstract: A method for manufacturing an extrusion die is presented. A die housing having an exterior surface and an inner interface surface is formed. A die insert having an outer interface surface and an extrusion surface is formed. The die housing is configured to removably receive the die insert so that the outer interface surface is adjacent to the inner interface surface. The inner interface surface is configured to substantially enclose the outer interface surface.

Abstract: The present invention provides a novel die assembly for extruding and drawing ferrous and non-ferrous metal, and also to a method of making the same. The die assembly according to the present invention comprises a die core (3); at least one pre-stressed ring (2) placed around the die core (3); and a die casing (1) surrounding the ring (2), wherein the ring (2) is plastically deformed and hardened by press fitting it to the casing (1) so that the ring has compression stress exceeding its material yield limit by 10-40%, and the mating geometric feature (5) of the core and the ring is tapered towards the exit, to thereby obtain a rigid container system in which a die core can be press fitted with a great force without die cracking. As a result, a long lasting die assembly with surprisingly high performance, small dimension and low production cost is obtained by assembling the die core by a great force without die cracking.

Abstract: The present invention relates to cemented carbide for steel tire cord drawing operations. The cemented carbide comprises WC with an ultra fine grain size and greater than 5 and less than 10 wt-% Co, including grain growth inhibitors (V and/or Cr) and with a specific relation between HV30 and cobalt content.

Abstract: The present invention provides a novel die assembly for extruding and drawing ferrous and non-ferrous metal, and also to a method of making the same. The die assembly according to the present invention comprises a die core (3); at least one pre-stressed ring (2) placed around the die core (3); and a die casing (1) surrounding the ring (2), wherein the ring (2) is plastically deformed and hardened by press fitting it to the casing (1) so that the ring has compression stress exceeding its material yield limit by 10-40%, and the mating geometric feature (5) of the core and the ring is tapered towards the exit, to thereby obtain a rigid container system in which a die core can be press fitted with a great force without die cracking. As a result, a long lasting die assembly with surprisingly high performance, small dimension and low production cost is obtained by assembling the die core by a great force without die cracking.

Abstract: A method to manufacture a steel die having a Physical Vapor Deposition wear resistant coating on a profile surface and a steel die formed thereby is disclosed. The steel die is subjected to quenching and tempering to achieve a Rockwell hardness in the range of about 40-45 Rc and then subjected to machining to form a profile surface. The surface is then subjected to Physical Vapor Deposition of a wear resistant coating that may be multiple layers of CrN, AlCrN, TiCrN, TiN, TiCN or TiAlN, and preferably is alternating layers of TiN—TiCN—TiN. The coating is applied at a sufficient thickness to impart wear resistance to the steel die. The steel dies are useful in sheet metal stamping operations.

Abstract: The invention provides a method of designing shaping tools for metal containers (such as metal bottles) to minimize the formation of visible transition lines or ripples conventionally produced in such procedures as die necking and outward flaring. The method involves carefully measuring differences between an actual shape produced and a design shape resulting from an original set of shaping tools. The tools are then refined in design to take into account metal spring back and the effect of one shaping stage on the results of previous stages. The redesign goes through several iterations to ensure that each change produces an improvement of the formed container. In this way, the formation of transition lines can be minimized because the actual shape of the container more closely resembles the smooth design shape. Dies designed in this way are then used for commercial shaping operations.

Abstract: The present invention relates to a die comprising a die core (10) of a hard material and at least two pre-stressed rings (60, 70) of increasing diameter placed around the die core and methods of making and using the same. The die core (10) is held in place by a force generated through deformation of mating geometric features on the die and the rings (60, 70) of increasing diameter.

Abstract: A cold or hot-forging heading die used in metalworking to form a “head” on the end of a metal rod is configured to provide two heading cavities formed in opposite ends of the carbide insert. The heading die of the invention comprises a hardened steel ring with a cylindrical carbide insert having a through bore with a first cavity machined concentrically with the bore in one end of the carbide insert. The die is then inverted and a second cavity formed in the opposite end of the insert. The second cavity can be identical to the first cavity or provide the shape for an alternate head configuration.

Abstract: A method of determining at least one dimension of an extrusion die includes determining a plurality of reference points on a contour of an opening of the extrusion die. Sizes of a plurality of figures with same shapes corresponding to the plurality of reference points are determined. Each of the plurality of figures is inscribed in the contour of the opening and has at least one axis of symmetry. Each of the plurality of figures contacts each of the plurality of reference points and at least one another point on the contour. The at least one dimension of the extrusion die is determined based on the sizes of the plurality of figures.

Abstract: The forming tool has a structured forming surface having a high surface quality and uniform structure so that it accurately produces a predetermined structure in substrate.

Abstract: The present invention is addressed to improving a blank for a wire drawing die formed from an annular cemented metal carbide support component having a lengthwise extent from an entrance end to an exit end and extending radially about a central longitudinal axis to define a cylindrical internal bore through the lengthwise extent, and a cylindrical sintered polycrystalline compact component received within the bore of the support component and bonded thereto at an interface surface extending a radial distance from and along the longitudinal axis from a wire drawing entrance end to a wire drawing exit end. The compact component is adapted to receive an aperture extending through its lengthwise extent about the central longitudinal axis and is configured with an entrance zone at the die entrance end which tapers inwardly therefrom to a reduction zone whereat a wire to be drawn through the aperture makes initial contact with the compact component, and thence to a bearing zone and an exit zone.

Abstract: An extrusion die (10) includes a die body (30) having an upstream face (32) and a downstream face (34) with an extrusion profile (22) passing through the body (30) from the upstream face (32) to the downstream face (34). The walls of the extrusion profile (22) being the bearing (46) of the die (10). A pocket (40) having tapered sidewalls (70) is formed in the upstream face (32) of the die (10) and surrounds the extrusion profile (22). The configuration of the pocket (40) improves the material flow through the die (10). The configuration of the pocket (40) depends on the configuration of the extrusion profile (22). The width of the pocket (40) is small at the fast areas of the extrusion profile (22) while being large at the slow areas of the extrusion profile (22). The pocket (40) alters the entry angle of material as it enters the die (10) thus reducing friction in the die (10) and allowing increased extrusion speeds.