Abstract: A machine tool for machining a workpiece is provided with a cutting tool holder for holding a cutting tool and a rotation mechanism for holding the workpiece. One or both of the cutting tool holder and the rotation mechanism are movable on multiple axes so that the cutting tool is movable relative to the workpiece in multiple axial directions. A control device is provided for controlling the movement of one or both of the cutting tool holder and the rotation mechanism to synchronously vibrate the workpiece and the cutting tool relative to each other at a low frequency in multiple axial directions.

Abstract: A cutting apparatus adapted for use in a machine tool. The cutting apparatus includes a mounting frame. A cutting unit is mounted rotatably in the mounting frame. A locking unit is connected to the mounting frame and the cutting unit, for restraining or permitting relative movement between the mounting frame and the cutting unit. A driving unit drives rotation of the cutting unit. A control unit controls the driving unit to drive rotation of the rotating shaft upon detecting that the relative movement between the mounting frame and the cutting unit is permitted. The control unit shuts off the driving unit upon detecting that the relative movement between the mounting frame and the cutting unit is restrained.

Abstract: A die grooving tool for insertion into a pipe having a first die body and a second die body mounted upon a first end of the first die body. Each of the first die body and a second die body have a plurality of openings thereon for receiving a plurality of cutting wheels mounted therein. The first die body is configured to rotate at least partially in a clockwise direction and the second die body is configured to rotate at least partially in a counter clockwise direction, so that the cutting wheels of the first die body and the second die body create a double helix groove on an interior of the pipe, whereby the double helix groove intersects at an intersection point every 360 degrees along an entire length of the pipe.

Abstract: A non-round hole boring device capable of machining a work in a desired cross sectional shape by a simple configuration. The non-round hole boring device (1) comprises cylindrical arbors (11, 21), shafts (12, 22) stored in the arbors (11, 21), respectively, a cutting tool (13) attached to the outer peripheral surface of the arbor (11), a cam (121) formed on the shaft (12) and pressing the cutting tool (13), a first rotary encoder (252), a second rotary encoder (241), an arbor motor (23) for rotatingly driving the arbors (11, 21), a shaft motor (24) for rotatingly driving the shafts (12, 22), and a controller (40). The controller (40) advances or retards the phases of the rotating angles of the shafts (12, 22) relative to the phases of the rotating angles of the arbors (11, 21), respectively, while rotating the arbors (11, 21) and the shafts (12, 22) in synchronism with each other, respectively.

Abstract: The invention relates to an apparatus for cutting an oval hole in the wall of a pipe. The pipe secured to a baseplate (1) of the apparatus is cut for an oval hole by means of a tool (20) having its cutter head (24) rotated about its axis while it is driven along a circular path in relation to a carriage (2) of the apparatus. The carriage (2) is mounted on the baseplate (1) by way of linear runners (3). Adapted for rotation along with a drive pulley (4) of the tool (20) is a cogged wheel (10), which through the transmission of a cam lever (11) is adapted to drive a shaft (12) having its rotational motion transmitted on the one hand to drive a gear (22) and on the other hand to work the carriage (2) back and forth in relation to the baseplate (1), a round-trip displacement (2xa) being equal to a difference between the major axis and the minor axis of a desired ellipse.

Abstract: A non-round hole boring device capable of machining a work in a desired cross sectional shape by a simple configuration. The non-round hole boring device (1) comprises cylindrical arbors (11, 21), shafts (12, 22) stored in the arbors (11, 21), respectively, a cutting tool (13) attached to the outer peripheral surface of the arbor (11), a cam (121) formed on the shaft (12) and pressing the cutting tool (13), a first rotary encoder (252), a second rotary encoder (241), an arbor motor (23) for rotatingly driving the arbors (11, 21), a shaft motor (24) for rotatingly driving the shafts (12, 22), and a controller (40). The controller (40) advances or retards the phases of the rotating angles of the shafts (12, 22) relative to the phases of the rotating angles of the arbors (11, 21), respectively, while rotating the arbors (11, 21) and the shafts (12, 22) in synchronism with each other, respectively.

Abstract: A method and apparatus for substantially nullifying vibration and deflection in a single point lens turning lathe having a rapidly reciprocating lens cutting tool and shuttle assembly. The apparatus includes three or more tool shuttles of similar mass mounted for reciprocating movement along respective generally parallel shuttle paths. The shuttles are reciprocally moveable by respective actuators along their respective shuttle paths. The shuttle and tool assemblies are moved by their respective actuators in opposite directions at a rate which causes forces generated by shuttle and tool assemblies moving in one direction to cancel forces arising from the shuttle and tool assembly movement in the opposite direction. Should an odd number of shuttle and tool assemblies be used, the amount of force generated by the mass moving in one direction may be compensated by having a different rate of movement, and hence a different stroke length from the mass moving in the opposite direction.

Abstract: A precision optical element is described, such as is used in thermal imaging systems in the infra-red, manufactured by means of single point machining, with both of its surfaces having an aspheric form, with or without the addition of a diffractive optics pattern. The element is produced while held in a novel vacuum chuck, whose support surface has a width in the radial direction significantly less than the size of the element, and which is aspherically machined to match the aspheric first surface of the element. A method whereby such an element can be produced by means of single point machining, such as diamond turning or fly cutting, is also described. Also described are new optical system designs and applications using such double-sided aspheric elements, thereby providing significant improvement over currently available optical systems.

Abstract: In a method for producing workpieces having inner and/or outer contours deviating from a circular shape, at least one workpiece is clamped on a machine and the workpiece is driven in rotation about a rotational axis of the workpiece at a first constant velocity. At least one tool is arranged on a carriage that is moveable radially to the rotational axis of the workpiece as well as axially in the longitudinal direction of the rotational axis of the workpiece. The tool is rotatably driven about a rotational axis of the tool that deviates from the rotational axis of the workpiece such that an active cutting surface of the tool moves on a circular path at a second constant velocity. The second constant velocity is selected such that its revolutions per minute deviate from the revolutions per minute of the first constant velocity with respect to size and/or rotational direction.

Abstract: An apparatus and method of utilization thereof is provided for machining pistons of reciprocating piston internal combustion engines. The piston is held in a work station by its interior cavity and the oil rings, oval side surface and hinge pin bore are machined on the piston without any refixturing of the piston required.

Abstract: A hand tool apparatus uses a cutting tool with a first width and a tool axis to machine a hole in an object. The hole has a second width at least as large as the first width of the cutting tool. The apparatus includes a housing, a spindle unit in the housing for rotating the cutting tool and an orbital drive for rotating the spindle unit. An axial feed mechanism moves the orbital drive and the spindle unit jointly either toward or away from the object being machined.

Abstract: A procedure to machine openings in work pieces which provides two cutting blades (11, 12), defining a cutting blade axis, adjacent to a work piece in which an opening is to be machined, the opening defining a distance between two oppositely positioned opening edges and defining an opening axis. The opening axis and the cutting blade axis are inclined at an acute angle (&agr;) to one another in a way that the distance between the cutting blades parallel to the opening axis (9) is equal to the required distance between the opening edges. With the increasing wear of the cutting blades, the inclination angle is reduced so that the cutting blade distance parallel to the opening axis continues to correspond to the required distance of the opening edges.

Abstract: A precision optical element is described, such as is used in thermal imaging systems in the infrared, manufactured by means of single point machining, with both of its surfaces having an aspheric form, with or without the addition of a diffractive optics pattern. The element is produced while held in a novel vacuum chuck, whose support surface has a width in the radial direction significantly less than the size of the element, and which is aspherically machined to match the aspheric first surface of the element. A method whereby such an element can be produced by means of single point machining, such as diamond turning or fly cutting, is also described. Also described are new optical system designs and applications using such double-sided aspheric elements, thereby providing significant improvement over currently available optical systems.

Abstract: A cutting tool for a machine tool is provided in order to cut an inside corner of a workpiece. The cutting tool has at least one cutting edge formed on its bottom. In operation, the cutting tool is rotated by the machine tool. Further, both cutting tool and workpiece move relatively to each other in accordance with the rotating angle of the cutting tool so that the cutting tool has its outer end describing a moving track in agreement with the contour of an inside corner of the workpiece. The cutting tool further moves along the direction of a rotating axis of the cutting tool in rotation.

Abstract: An inside diameter machining method for machining inside a workpiece uses a turning tool utilized within a main body in the shape of a bar with a hook-shaped top end portion which has a cutting portion. When the machining diameter of the portion to be machined inside the workpiece is bigger than the workpiece's tool insertion hole, the workpiece interferes with the tool when the turning tool's top end portion is moved linearly. To overcome the interference, moving the turning tool's top end portion in two axial directions orthogonal to each other and in a rotational direction with a third axial direction orthogonal to the other two axial directions as its center permits the top end portion to be inserted into the tool insertion hole. The turning tool's cutting portion is then positioned at the portion to be machined inside the workpiece. Turning machining subsequently can be commenced.

Abstract: An eccentric facing unit wherein a tool driving shaft is concentrically disposed in a spindle for relative rotation with respect to the spindle. A tool-shaft supporting shaft is eccentrically disposed in a spindle and is connected with the tool driving shaft through a geared transmission so as to rotate at speed two times faster than that of the tool driving shaft. A tool shaft is eccentrically disposed in the tool-shaft supporting shaft in an eccentricity equal to that of the tool-shaft supporting shaft with respect to the spindle and is connected through an Oldham's shaft coupling with the tool driving shaft for integral rotation therewith.

Abstract: A method for chamfering the cam plate of a swash plate compressor comprising a cylinder block provided with cylinder bores, pistons inserted into the cylinder bores to be slidable, a driving shaft, a cam plate slantedly fixed to the driving shaft and shoes inserted between the cam plate and pistons, wherein the circumferential surface of the cam plate forms a cylindrical surface extending coaxially with the driving shaft, comprises the steps of rotating the cam plate around an axis inclined relative to the driving shaft, disposing the blade of a cutting tool to extend parallel to the axis, and abutting the blade of the cutting tool against edges of the circumferential surface of the cam plate.

Abstract: An eccentric facing unit wherein a tool driving shaft is concentrically disposed in a spindle for relative rotation with respect to the spindle. A tool-shaft supporting shaft is eccentrically disposed in a spindle and is connected with the tool driving shaft through a geared transmission so as to rotate at speed two times faster than that of the tool driving shaft. A tool shaft is eccentrically disposed in the tool-shaft supporting shaft in an eccentricity equal to that of the tool-shaft supporting shaft with respect to the spindle and is connected through an Oldham's shaft coupling with the tool driving shaft for integral rotation therewith.

Abstract: A precision optical element is described, such as is used in thermal imaging systems in the infra-red, manufactured by means of single point machining, with both of its surfaces having an aspheric form, with or without the addition of a diffractive optics pattern. The element is produced while held in a novel vacuum chuck, whose support surface has a width in the radial direction significantly less than the size of the element, and which is aspherically machined to match the aspheric first surface of the element. A method whereby such an element can be produced-by-means of single point machining, such as diamond turning or fly cutting, is also described. Also described are new optical system designs and applications using such double-sided aspheric elements, thereby providing significant improvement over currently available optical systems.

Abstract: 054637723 The invention relates to a machine tool comprising a machine frame and at least one workpiece spindle. A workpiece can be clamped in the workpiece spindle and driven for rotation about a workpiece spindle axis into defined rotary positions by means of a numerically controlled C-axis. A support is provided on which the workpiece spindle is arranged and with which the workpiece spindle can be moved relative to the machine frame and transversely to the workpiece spindle axis into at least two spindle stations stationarily arranged with respect to the machine frame. At least one tool carrier associated with a selected one of the spindle stations is provided, which comprises a transverse-slide carrier mounted on the machine frame and having a transverse slide for a tool movable in an X direction relative to the workpiece spindle located in the selected spindle station.

Abstract: A process of manufacturing sinusoidal shaped sealing rings is provided in which the rings are machined from solid bars of material. The rings are machined from the outer diameter of the bar by means of OD turning, trepanning or face-grooving tool and a parting tool. All of the tools synchronously oscillate precisely with the spindle by means of computer control to form the sinusoidal shape. The remaining material is then salvaged and retained at a smaller diameter than it started. The smaller diameter bar is then used to make smaller diameter rings at a later date.

Abstract: A precision optical element is described, such as is used in thermal imaging systems in the infra-red, manufactured by means of single point machining, with both of its surfaces having an aspheric form, with or without the addition of a diffractive optics pattern. The element is produced while held in a novel vacuum chuck, whose support surface has a width in the radial direction significantly less than the size of the element, and which is aspherically machined to match the aspheric firsts surface of the element. A method whereby such an element can be produced by means of single point machining, such as diamond turning or fly cutting, is also described. Also described are new optical system designs and applications using such double-sided aspheric elements, thereby providing significant improvement over currently available optical systems.

Abstract: The invention pertains to a special device for the production, preferably by machining, of workpieces with noncircular outer and inner contours such as squares, hexagons, ellipses, polygons and the like, or eccentric circular bores and/or journals. The work tool housing is provided with an uneven transmitting gear unit, with which, by an appropriate change of the path speed of the work tool and its cutting edge, the necessary movement relative to the workpiece can be generated. A gear unit of this type is relatively easily realizable, for example by employment of two unround complementary gearwheels. The unround complimentary gearwheels are constructed or designed as so-called double screw drive gears. Double screw gears with unround wheels have hitherto not been known. They have the advantage that they, with respect to the rolling path, make possible the realization of curves with substantial discontinuities.

Abstract: The invention pertains to a special process and devices for the production preferably by machining of workpieces with non-circular outer and inner contours such as squares, hexagons, ellipses, polygons and the like, or eccentric circular bores and/or tappets. In the claimed process, the workpiece is rotated at constant angular velocity while a tool (e.g. the blade of a lathe tool) set eccentrically in relation to the workpieces if moved without rotating about is own axis at controllable speed in a circular path, workpiece and tool being moved towards one another in cycles with the appropriate advance. This ensures that apart from a small cuttings volume far each advance, very narrow tolerances can be set.

Abstract: A method, apparatus and controller for machining non-circular work pieces. The apparatus, method and controller are preferably used in combination with rotating, equipment, such as a turning center having an x-y table capable of gross movements. The apparatus includes at least one position sensor for deriving an angular position signal of the work piece, a preferably longitudinally-disposed, flexible tool holder attached to a rigid tool block which holds the machine tool, a preferably solid state vibration actuator imparting active vibrational forces to the end of the tool holder, thus vibrating the machine tool at high frequency to impart the desired ovality to the work piece, and a control system for generating the output signal to the vibration actuator. Preferably, the control system includes manually adjusted magnitude and phase thereby providing a non-circular work piece profile with the desired ovality and positioning thereof.