Lathe For Crank Or Crank Pin Patents (Class 82/106)
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Patent number: 10632539Abstract: A device for the fine machining of a circumferential workpiece surface arranged eccentrically relative to an axis of a workpiece. The device comprises a pressure mechanism configured to press a fine-machining tool against the circumferential workpiece surface. The device also includes a drive unit configured to drive an active section of the pressure mechanism via a first drive and a second drive. The first drive drives the active section in a movement plane that runs crosswise to the workpiece axis along a first movement trajectory. The second drive drives the active section along a second movement trajectory that is at an angle to the first movement trajectory.Type: GrantFiled: July 2, 2014Date of Patent: April 28, 2020Assignee: SUPFINA GRIESHABER GMBH & CO. KGInventors: Michael Huber, Markus Mueller, Martin Seger, Alfons Haas, Oliver Hildebrandt
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Patent number: 9498861Abstract: In a method and a device for machining an elongate workpiece that is not rotationally symmetrical in the form of turbine blades, the workpiece is supported by a steady rest that has clamping elements for clamping the workpiece on the cross-section thereof that is not rotationally symmetrical. After clamping the workpiece, the steady rest moves with its open clamping elements along the longitudinal axis of the workpiece into a supporting position. During movement of the steady rest into the supporting position and/or while the supporting position of the steady rest is being changed, a collision between the open clamping elements of the steady rest and the workpiece is prevented by a program-controlled rotation of a rotary part of the steady rest.Type: GrantFiled: September 20, 2011Date of Patent: November 22, 2016Assignee: Starrag AgInventors: Horst Keller, Roland Geiger
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Patent number: 9358605Abstract: A method for completely machining at least unprocessed centric journals (10) and crankpin journals (11), and the respective flat shoulders (9, 10) thereof surrounding the journals, of flanged or cast blanks of a crankshaft first includes turning the flat shoulders (9) associated with the journals (10). Then, the centric journals (10) are roughly ground without the flat shoulders (9) thereof and the crankpin journals (11) are roughly ground together with the flat shoulders (12) thereof. After the journals (10, 11) have been roughly ground, an allowance remains that is smaller than an allowance required for common finish grinding of journals and flat shoulders. The rough grinding is followed by the finish grinding of the centric journals (10) and the crankpin journals (11) from the smaller allowance (23) remaining due to the rough grinding to the final dimension.Type: GrantFiled: May 16, 2012Date of Patent: June 7, 2016Assignee: Erwin Junker Maschinenfabrik GmbHInventor: Erwin Junker
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Patent number: 9126267Abstract: The present invention relates to a rod-shaped tool holder (1) having a length (I) for the attachment of at least one machining cutting bit (2). The tool holder (1) is configured for being clamped at a first end (4) and has a second free end (3) and optionally a secondary support between the clamping point (4) and the at least one cutting bit (2). In operation, the tool holder oscillates in higher order bending oscillations about at least one node (6) located on a curvilinear axis (x) extending from the first end. The at least one cutting bit (2) is positioned substantially at the node (6) in a distance from the free end (3), towards the first end (4).Type: GrantFiled: May 6, 2011Date of Patent: September 8, 2015Assignee: Teeness ASAInventors: Even Lund, Martin Saeterbo, Tormod Jensen
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Patent number: 9114459Abstract: A machine tool tier machining a bar-shaped workpiece loaded in a first orientation includes first and second chucks, first and second driving parts, a machining tool and a control part. Each of the first and second chucks has a workpiece drop opening that opens toward the outside in a radial direction from a middle portion of the first or second chuck. The first and second driving parts are respectively provided to rotate the first and second chucks. The machining tool is configured to machine the workpiece clamped by at least one of the first and second chucks. The control part is configured to control clamping of the workpiece by the first and second chucks and to control rotation angles of the first and second chucks by the first and second driving parts to change an orientation of the workpiece from the first orientation to a second orientation.Type: GrantFiled: June 22, 2011Date of Patent: August 25, 2015Assignee: KOMATSU NTC LTD.Inventors: Masahiro Shoji, Satoshi Awatani, Shinya Yamada
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Patent number: 9108241Abstract: A method for manufacturing a crankshaft with a turning and broaching machine is provided with a temporary setting process, a lifting process, a centering process, and a clamping process. An unprocessed crankshaft is mounted on first and second temporary settings in the temporary setting process. A rear flange is lifted by a first chuck jaws and a front flange is lifted by a second chuck jaws in the lifting process. First and second centers are inserted into first and second center holes in the centering process.Type: GrantFiled: April 22, 2013Date of Patent: August 18, 2015Assignee: KOMATSU NTC LTD.Inventors: Takeshi Suzuki, Jun Kuwayama
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Patent number: 9061354Abstract: A lathe (1) in which the work piece (16) to be lathed with a tool (18) is clamped with the longitudinal axis of the work piece parallel to the rotational axis (29) of the rotating clamping device (15) such that the rotational axis (29) does not intersect the work piece (16), and between two machining steps of the machining process by lathing, a position of the work piece (16) in the clamping device (15) is changed such that surface areas (30, 36) not previously machined are moved into the working area of the tool (18).Type: GrantFiled: August 11, 2010Date of Patent: June 23, 2015Assignee: J.G. Weisser Söhne GmbH & Co. KGInventors: Thorsten Rettich, Reiner Jörg
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Publication number: 20150013510Abstract: A device for the fine machining of a circumferential workpiece surface arranged eccentrically relative to an axis of a workpiece. The device comprises a pressure mechanism configured to press a fine-machining tool against the circumferential workpiece surface. The device also includes a drive unit configured to drive an active section of the pressure mechanism via a first drive and a second drive. The first drive drives the active section in a movement plane that runs crosswise to the workpiece axis along a first movement trajectory. The second drive drives the active section along a second movement trajectory that is at an angle to the first movement trajectory.Type: ApplicationFiled: July 2, 2014Publication date: January 15, 2015Inventors: Michael Huber, Markus Mueller, Martin Seger, Alfons Haas, Oliver Hildebrandt
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Publication number: 20140345429Abstract: The machine for machining crankshafts comprises a support (2) to support at least one crankshaft (100), and at least one actuator (1) to actuate a machining tool for machining the crankshaft. The support (2) is configured to hold the crankshaft with at least two clamping devices (21) configured to secure the crankshaft in correspondence with at least two main journals (103) of the crankshaft. The support (2) turns in respect to a vertical axis (A) to modify an angle of attack between a longitudinal axis (B) of the crankshaft (100) and the actuator. The support is provided with a turning mechanism (22) displaceable between a retracted position wherein it does not interact with the crankshaft (100), and an actuation position wherein the turning mechanism (22) interacts with the crankshaft (100) in order to turn the crankshaft (100) in respect to its longitudinal axis (B).Type: ApplicationFiled: May 20, 2014Publication date: November 27, 2014Applicant: ETXE-TAR, S.A.Inventors: Ernesto Cano, Gabriel Moya
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Patent number: 8881352Abstract: A machining device for machining crankshafts has a rotationally driven disk-shaped base body with blade inserts arranged peripherally thereon. A first supply line for a cryogenic cooling medium is arranged concentrically with the axis of rotation and is thermally insulated in at least some sections. The tool has a plurality of second supply lines for the cryogenic cooling medium running across the axis of rotation and leading to the blade inserts, the second supply lines each being thermally insulated in at least some sections. A distributor unit connects the first supply line to at least one of the second supply lines for supplying the cryogenic cooling medium to at least one of the blade inserts. The cryogenic cooling medium can be conducted directly to the blade inserts which are engaged with the crankshaft that is to be machined.Type: GrantFiled: February 3, 2012Date of Patent: November 11, 2014Inventors: Moshe Israel Meidar, Wolfgang Horn, Heiner Lang, Holger H. Kolb, Paul Dieter Scharpf
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Publication number: 20140325838Abstract: A crankshaft including narrow flat shoulders that are located next to a bearing pin at adjacent cheeks of the crankshaft. The narrow flat shoulders are machined by turning a rotary tool. In the process, the crankshaft that is clamped in a fixed manner and rotates about a rotation and clamping axis in which also the centric longitudinal axis formed by centric bearing pins of the crank shaft is located. As a result, the bearing pins rotate with a geometric axis thereof on a circular path about the rotation and clamping axis. The rotary tool tracks the moving bearing pins with regard to the vertical and lateral movement thereof in two movement directions that are perpendicular to each other. As a result, the rotary tool is in consistent lateral engagement with the flat shoulder of the bearing pin.Type: ApplicationFiled: December 18, 2012Publication date: November 6, 2014Inventor: Erwin Junker
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Patent number: 8584556Abstract: The invention relates to a method and a device for the precision machining of crankshafts or camshafts to final size tolerances RZ<10 ?m, preferably ?5 ?m and concentricity tolerances?30 ?M, preferably 6 ?m. The crankshafts or camshafts has been machined by a cutting operation and at least partly subjected to hardening. According to the invention, after an initial cutting operation and subsequent hardening to 45 to 60 HRC, preferably 50 to 53 HRC, a final cutting operation is carried out using cutting inserts fitted with CBN or PCD inlets. The device used for this purpose has cutting inserts which are fitted with CBN or PCD inlets, wherein cutting inserts clamped in place laterally, radially and tangentially follow each other alternately.Type: GrantFiled: June 18, 2010Date of Patent: November 19, 2013Assignee: Kennametal Inc.Inventors: Markus Heinloth, Jürgen Bär, Helmut Klein, Ralf Klötzer
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Patent number: 8468695Abstract: A machine which comprises two machining heads (1, 2) designed to machine crankshaft (5) ends and two machining stations (3, 4) designed to receive and secure at least one crankshaft (5). The machining stations (3, 4) are disposed between the two machining heads (1, 2). The crankshafts (5) are mounted in such a manner as to be disposed parallel to each other and oriented at 180°.Type: GrantFiled: February 20, 2008Date of Patent: June 25, 2013Assignee: Etxe-Tar, S.A.Inventors: Francisco Maria Ayestaran Lazcano, Gorka Gorrochategui Salaberria
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Publication number: 20130087024Abstract: A machine tool tier machining a bar-shaped workpiece loaded in a first orientation includes first and second chucks, first and second driving parts, a machining tool and a control part. Each of the first and second chucks has a workpiece drop opening that opens toward the outside in a radial direction from a middle portion of the first or second chuck. The first and second driving parts are respectively provided to rotate the first and second chucks. The machining tool is configured to machine the workpiece clamped by at least one of the first and second chucks. The control part is configured to control clamping of the workpiece by the first and second chucks and to control rotation angles of the first and second chucks by the first and second driving parts to change an orientation of the workpiece from the first orientation to a second orientation.Type: ApplicationFiled: June 22, 2011Publication date: April 11, 2013Inventors: Masahiro Shoji, Satoshi Awatani, Shinya Yamada
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Patent number: 8388269Abstract: A throw-away tip is mounted on a first tip mounting seat of a pin mirror cutter. In the throw-away tip, cutting edges are formed at intersecting ridgeline parts between a pair of oppositely disposed long side faces of a substantially trapezoidal flat-plate-shaped tip body, and upper and lower faces of the tip body. A thickness direction of the tip body is approximately aligned with a radial direction of the cutter body to provide curved edges formed in acute corner parts of the tip body for cutting. The tip is mounted on a second tip mounting seat of the pin mirror cutter such that the thickness direction of the tip body is approximately aligned with an axial direction of the cutter body to provide curved edges formed in obtuse corner parts of the tip body for cutting.Type: GrantFiled: January 11, 2011Date of Patent: March 5, 2013Assignee: Mitsubishi Materials CorporationInventors: Syoji Takiguchi, Motoshi Shirai, Toshiyoshi Watanabe
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Patent number: 8186251Abstract: To produce rotationally symmetrical surfaces of a workpiece (10), the rotationally driven workpiece (10) is subjected to rotational machining. For this purpose, a tool is used (12), whose blade (16) is advanced in a circular arc motion (f). The blade (16) takes the form of a coaxial helix in relation to the rotational axis (A1) of the tool.Type: GrantFiled: October 8, 2004Date of Patent: May 29, 2012Assignee: J.G. Weisser SohneInventor: Norbert Kummer
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Patent number: 8141464Abstract: A vertical outer circumferential cutter tip, which has an approximate hourglass shape that is narrower at its middle than at its ends, and all of its eight corners are acute angles. Both sides of the vertical outer circumferential cutter tip are relieved at an angle ?. When performing cutting processing upon the side surface of a counter weight with the vertical outer circumferential cutter tip, excessive friction is prevented. The shapes of the upper end portion and the lower end portion of the vertical outer circumferential cutter tip are formed so as to be very gently convexed, and with a relief of an angle ?. Abrasion of the upper end portion and the lower end portion of the vertical outer circumferential cutter tip is prevented before the acute angled corner used for cutting is damaged.Type: GrantFiled: August 14, 2008Date of Patent: March 27, 2012Assignee: Komatsu NTC Ltd.Inventor: Youichirou Shimizu
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Patent number: 8024999Abstract: A cutter apparatus of a milling machine includes: a transmitting means in an X-axis direction provided with a spindle and a motor delivering rotation power to the spindle; a milling cutter rotatably arranged at one side of the transmitting means so as to cut a work piece; and a tool holder interposed between the spindle and the milling cutter and connecting the milling cutter to be able to eccentrically rotate in a Y-axis direction. Since the necessity of a transmitting means in a Y-axis direction can be eliminated, a mechanical structure can be simplified and a problem of restriction of addition of a model and modification of a work piece can be solved.Type: GrantFiled: February 13, 2009Date of Patent: September 27, 2011Assignee: Kia Motors CorporationInventor: Yong Ha Shin
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Patent number: 8006592Abstract: A burr elimination device for a camshaft according to the exemplary embodiment of the present invention may include: an operating cylinder configured to move a rod equipped in an end portion thereof in an up and down direction; an ascent/descent member connected to the rod of the operating cylinder; a rotation unit configured to rotate a camshaft that is held apart from the ascent/descent member and on which cam lobes are formed; a plurality of cylinder members disposed on the ascent/descent member corresponding to the cam lobes; a moving rod configured to be inserted into or drawn out of each of the cylinder members; a spring mounted inside each of the cylinder members and configured to elastically push the moving rod from the interior to the exterior of the cylinder member; and a burr elimination tool that is mounted on the end portion of the moving rod and that is configured to pivot in front/rear and left/right directions with respect to a predetermined center point for continuous elimination of a burr thType: GrantFiled: April 9, 2009Date of Patent: August 30, 2011Assignee: Hyundai Motor CompanyInventor: Mu Hyung Kim
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Publication number: 20110203427Abstract: Machine and method for machining large crankshafts, which allows simple and reliable synchronisation of the rotation of said crankshafts (14) at all points, where said machine has a machining tool (1) configured to move along at least one guide (2) between a first end supporting element (3) and a second end supporting element (4), comprising a first electronic angular position sensor (6) situated on a first rotation shaft (7) of said first end supporting element (3), also comprising a second electronic angular position sensor (8) located on a second rotation shaft (9) of said second end supporting element (4), so that the rotational movement of said first end supporting element (3) is electronically synchronised with the rotational movement of said second end supporting element (4) at all times during the machining of the crankshaft (14).Type: ApplicationFiled: April 21, 2008Publication date: August 25, 2011Inventors: Pedro María Arana Beobide, Eneko Arana Uroquia, Juan Jose Dravasa Gurruchaga, Pedro Ubarrechena Berasategui, Ricardo Diego Garamendi, Juan Osoro Echaniz
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Patent number: 7938599Abstract: A throw-away tip is mounted on a first tip mounting seat of a pin mirror cutter. In the throw-away tip, cutting edges are formed at intersecting ridgeline parts between a pair of oppositely disposed long side faces of a substantially trapezoidal flat-plate-shaped tip body, and upper and lower faces of the tip body. A thickness direction of the tip body is approximately aligned with a radial direction of the cutter body to provide curved edges formed in acute corner parts of the tip body for cutting. The tip is mounted on a second tip mounting seat of the pin mirror cutter such that the thickness direction of the tip body is approximately aligned with an axial direction of the cutter body to provide curved edges formed in obtuse corner parts of the tip body for cutting.Type: GrantFiled: October 26, 2004Date of Patent: May 10, 2011Assignee: Mitsubishi Materials CorporationInventors: Syoji Takiguchi, Motoshi Shirai, Toshiyoshi Watanabe
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Publication number: 20110005074Abstract: The present invention relates to a machine for machining crankshaft (5) ends, which comprises two machining heads (1, 2) designed to machine crankshaft (5) ends and two machining stations (3, 4) designed to receive and secure at least one crankshaft (5), said machining stations (3, 4) being disposed between the two machining heads (1, 2). The crankshafts (5) will be mounted in such a manner as to be disposed parallel to each other and oriented at 180°. Additionally, the machining heads (1, 2) are designed to be positioned facing the ends of the crankshafts (5) of the machining stations (3, 4). Additionally, the invention relates to a crankshaft (5) machining process based on the fact that both machining heads (1, 2) alternately machine flange ends (9) and spike ends (8) in the crankshafts (5) secured to the machining heads (3, 4). In this manner, the machine machines crankshafts without stopping between the machining of two successive crankshafts.Type: ApplicationFiled: February 20, 2008Publication date: January 13, 2011Inventors: Francisco Maria Ayestaran Lazcano, Gorka Gorrochategui Salaberria
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Patent number: 7809463Abstract: A machining apparatus, in which a plurality of user set programs in relation to one axis is written and the amount of the infeed motion of the grinding wheel is increased to restrain the change of the load of the grinding wheel, improves a machining accuracy and achieve a longer life of the grinding wheel.Type: GrantFiled: November 26, 2007Date of Patent: October 5, 2010Assignee: JTEKT CorporationInventors: Toshihiro Yonezu, Hiroaki Sugiura, Yoshitaro Osaki
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Publication number: 20100107830Abstract: A burr elimination device for a camshaft according to the exemplary embodiment of the present invention may include: an operating cylinder configured to move a rod equipped in an end portion thereof in an up and down direction; an ascent/descent member connected to the rod of the operating cylinder; a rotation unit configured to rotate a camshaft that is held apart from the ascent/descent member and on which cam lobes are formed; a plurality of cylinder members disposed on the ascent/descent member corresponding to the cam lobes; a moving rod configured to be inserted into or drawn out of each of the cylinder members; a spring mounted inside each of the cylinder members and configured to elastically push the moving rod from the interior to the exterior of the cylinder member; and a burr elimination tool that is mounted on the end portion of the moving rod and that is configured to pivot in front/rear and left/right directions with respect to a predetermined center point for continuous elimination of a burr thType: ApplicationFiled: April 9, 2009Publication date: May 6, 2010Applicant: HYUNDAI MOTOR COMPANYInventor: Mu Hyung Kim
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Patent number: 7544020Abstract: The present invention provides a pin milling cutter formed by combining a cutter and an adapter to prevent errors in attaching a cutter to the adapter even when the cutter is similar but of a different type and even if the engagement section between the cutter and the adapter are the same. A mounting error prevention mechanism is provided on a main cutter unit and an adapter to prevent an erroneous combination of a cutter and adapter from fitting together normally. The mounting error prevention mechanism includes: a projection and a cavity corresponding to the main cutter unit and the adapter and providing a tapered fit; and a projection and a corresponding groove. The projection can be inserted into the groove only when the cutter and the adapter are combined correctly.Type: GrantFiled: December 6, 2006Date of Patent: June 9, 2009Assignee: Sumitomo Electric Industries, Ltd.Inventors: Shigenori Emoto, Akio Nakamura
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Publication number: 20090116921Abstract: The invention relates to a method of machining the bearing seats of main and rod bearings (HL, PL) of crankshafts (1), in which the bearing seats (30) of the main and rod bearings (HL, PL), after the primary forming of the crankshaft (1) by forging or casting, are subjected to the following processing operations: forming by machining with a specific cutting edge, deep rolling all fillets or recesses of the main and rod bearings, straightening of the crankshaft (1), precision machining with an end-milling cutter (12) in each case by high-speed roughing-cut turn-milling and finishing-cut turn-milling, smooth rolling of the bearing seats of the crankshaft after the finishing-cut turn milling, wherein the roughing-cut turn-milling and the finishing-cut turn-milling is effected during in each case an essentially complete revolution of the crankshaft (1) without longitudinal feed and without tangential feed of the end-milling cutter (12)Type: ApplicationFiled: November 21, 2008Publication date: May 7, 2009Applicant: NILES-SIMMONS INDUSTRIEANLAGEN GMBHInventor: Hans Naumann
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Patent number: 7424776Abstract: A method for machining a workpiece in which a machine tool comprising a first and a second chuck devices is employed to machine the workpiece, the machine tool being used in which the first and the second chuck devices comprise a chuck main body, plural chuck jaws, a chuck jaw drive body, and a pressing member, the method comprising: machining a clamp part of the other end part of the workpiece in a state where one end part of the workpiece is clamped by the first chuck device; machining a clamp part of the one end part of the workpiece in a state where the clamp part of the other end part of the workpiece is clamped by the second chuck device; and executing desired machining on the workpiece in a state where each of the clamp parts are clamped by each of the chuck devices.Type: GrantFiled: March 13, 2007Date of Patent: September 16, 2008Assignee: Komatsu Machinery CorporationInventors: Masahiro Shoji, Masumi Shimomura
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Patent number: 7412759Abstract: A telescopic safety shield device includes a carrier movably engaged onto a platform and having one or more guideways tilted relative to the platform, a tool rest movably engaged onto the guideways and moveable inclinedly relative to the carrier and the platform, and a telescopic shielding device having two or more casing members coupled between the platform and the tool rest for shielding the area between the platform and the tool rest, the casing members are pivotally coupled to the platform and the tool rest for allowing the casing members to be pivoted relative to the platform and the tool rest respectively and for preventing dirt or contaminant from entering into the areas between the platform and the tool rest.Type: GrantFiled: April 24, 2007Date of Patent: August 19, 2008Assignee: Hardinge Taiwan Precision Machine Ltd.Inventors: Tom Hsieh, Gary Lin
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Patent number: 7179029Abstract: A machine for machining workpieces has at least one milling tool with an internal cutter. The machine is provided with a first guide system and a second guide system parallel to the first guide system. The first guide system has at least one compound slide having a slide part, wherein the at least one compound slide is moveable in a longitudinal direction of the first guide system and wherein the slide part is moveable transversely to the longitudinal direction. A milling tool is secured on the slide part. The first and second guide systems have sliding guides or roller bearing guides. The at least one compound slide has a transverse guide system and the slide part is guided on the transverse guide system.Type: GrantFiled: April 8, 2004Date of Patent: February 20, 2007Assignee: Gebr. Heller Maschinenfabrik GmbHInventors: Christoph Hemming, Wolfgang Märker, Heinrich Bonfert
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Patent number: 7065848Abstract: A crankshaft production machine for manufacture of crankshafts (15) having centric and eccentric surfaces to be machined, the said crankshafts being chucked rotatably around a C axis (5, 6), comprises a headstock, a counter spindle or tailstock, at least one displaceable longitudinal slide (17, 18), and drive units with motors for the drive motion of the crankshaft around the C axis and for the feed motion of subassemblies for tool spindles (8, 11) as well as the tools, wherein the respective motors in at least one drive unit used to drive the workpiece spindles (1, 3) and in at least one drive unit used to drive the tool spindles (8, 11) are configured as torque motors (2, 4, 10, 13).Type: GrantFiled: December 3, 2004Date of Patent: June 27, 2006Assignee: Niles-Simmons Industrieanlagen GmbHInventors: Reinhard Robotta, Gunter Schröter
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Patent number: 6973861Abstract: A lathe-cutting apparatus and a method with a structure of a chuck being simple, which are capable of lathe-cutting an eccentric part of a crankshaft with high accuracy are provided. For this purpose, the apparatus includes a supporting device (21) for supporting both end portions of a crankshaft (1), a rotational drive device (20) for rotating the crankshaft from at least one end side of the supporting device with a main journal (3) of the crankshaft as a center, and rotationally driving an eccentric part (2), a tool (31) for performing lathe-cutting of the eccentric part, and a cutting tool drive unit (30) for making a cutting edge position of the tool perform crank rotation synchronously with the rotation of the eccentric part which is rotationally driven by the rotational drive device, and performing lathe-cutting of the eccentric part.Type: GrantFiled: December 31, 2002Date of Patent: December 13, 2005Assignee: Komatsu Machinery Corporation Ltd.Inventor: Masumi Shimomura
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Patent number: 6736575Abstract: A linear broaching machine for machining rotating parts wherein a plurality of tooling carriages are mounted upon a moving chain and broach type tools are supported by the carriages wherein the tools are moved in a linear path into engagement with a rotating workpiece to remove metal from the workpiece and form an accurately sized cylindrical surface concentric to the workpiece axis of rotation. The tool carriages are spaced from each other providing non-machining access durations wherein the workpiece may be loaded or unloaded from its rotating support spindles.Type: GrantFiled: December 19, 2000Date of Patent: May 18, 2004Assignee: The Crankshaft Machine Group, a division of Avis Industrial Corp.Inventor: Kevin J. Glaspie
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Patent number: 6672184Abstract: A crankpin lath is improved in positioning a crankpin onto the axis of work spindles precisely and in a short period of time by the use of simple and low-cost mechanisms. Indexing a crankpin to be machined next onto the axis of the work spindles is initiated in the state that journals of a crankshaft are clamped on index members which are rotatably supported respectively on work spindles with the axes thereof being offset by an eccentricity of crankpins from the axis of the work spindles. First, a clutch device interposed between each of the work spindle and the index member carried thereon is brought into disengagement. Then, a pin pusher is advanced toward the axis of the work spindle as it pushes a machined crankpin of the crankshaft and is positioned to a position spaced by a predetermined distance from the axis of the work spindle while the work spindle is rotated by half an angle through which the crankshaft is to be indexed rotationally.Type: GrantFiled: March 3, 2003Date of Patent: January 6, 2004Assignee: Fuji Machine Mfg. Co., Ltd.Inventors: Gen Ogawa, Satoru Senda
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Publication number: 20030177876Abstract: A crankpin lath is improved in positioning a crankpin onto the axis of work spindles precisely and in a short period of time by the use of simple and low-cost mechanisms. Indexing a crankpin to be machined next onto the axis of the work spindles is initiated in the state that journals of a crankshaft are clamped on index members which are rotatably supported respectively on work spindles with the axes thereof being offset by an eccentricity of crankpins from the axis of the work spindles. First, a clutch device interposed between each of the work spindle and the index member carried thereon is brought into disengagement. Then, a pin pusher is advanced toward the axis of the work spindle as it pushes a machined crankpin of the crankshaft and is positioned to a position spaced by a predetermined distance from the axis of the work spindle while the work spindle is rotated by half an angle through which the crankshaft is to be indexed rotationally.Type: ApplicationFiled: March 3, 2003Publication date: September 25, 2003Applicant: Fuji Machine Mfg. Co., Ltd.Inventors: Gen Ogawa, Satoru Senda
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Patent number: 6536312Abstract: A compound machining center is provided which includes at least one work driving unit, including a chuck, mounted on a bed and adapted to rotate a work to be worked in a state in which the chuck grasps a first end of the work. At least one tail stock center is mounted on the bed and adapted to support a second end of the work so as to support the work on a working axial line between the tail stock center and the chuck of the work driving unit. At least one working unit is disposed on the bed to be movable in an X-axis direction parallel to the working axis line and a Y-axis direction normal to the X-axis direction. And at least one tool is mountable to the working unit to be linearly movable in a tangential direction of the work.Type: GrantFiled: May 9, 2000Date of Patent: March 25, 2003Assignee: Komatsu Machinery CorporationInventor: Masumi Shimomura
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Patent number: 6470775Abstract: The present invention concerns a method of finishing machining rotary parts which are at least partially subjected to a hardening process until they are in a condition of being ready for use. The rotary parts may be crankshafts, or bearing surfaces of crankshafts, in particular automobile crankshafts. The object of the invention is to simplify the removal of material when machining bearing locations of a crankshaft which is to be hardened. After the original shaping operation, removal of material is effected at most by cutting machining with a given cutting edge.Type: GrantFiled: July 25, 2000Date of Patent: October 29, 2002Assignee: Boehringer Werkzeugmaschinen GmbHInventors: Matthias Kohlhase, Rolf Santorius
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Patent number: 6374472Abstract: To improve a metal-cutting process for machining cylindrical contours, especially eccentric cylindrical contours on a workpiece mounted to rotate about a longitudinal axis, especially with eccentric crankshaft bearings using a lathe tool, producing a finished contour that either has end measures of satisfactory surface quality or has oversize for finish machining such as grinding or dressing, so that while maintaining or enhancing surface quality and maintaining or enhancing dimensional accuracy, machining times are reduced and overall economic efficiency is raised, the invention proposes that the tools tipped with cutting inserts, especially throw-away cutting inserts, are engaged successively or even simultaneously and that at least one part of the cutting inserts is guided in relation to the workpiece at an effective cutting angle (&ggr;f) between −5° and +5° and/or a positive tool back wedge angle (&ggr;p).Type: GrantFiled: December 2, 1997Date of Patent: April 23, 2002Assignee: Widia GmbHInventors: Klaus Ramold, Markus Heinloth, Reinhold Gesell, Erwin Stallwitz
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Patent number: 6322300Abstract: The problem addressed by the invention is to provide a milling machine which can be used to machine eccentric end faces and peripheral faces and which ensures a short machining time despite its simple design. A milling machine of this king for machining workpieces and with means of clamping eccentric end faces or enveloping surfaces, e.g.Type: GrantFiled: July 12, 1999Date of Patent: November 27, 2001Assignee: Boehringer Werkzeugmaschinen GmbHInventors: Rolf Santorius, Paul Dieter Scharpf, Wolf-Dietrich Voss, Matthias Kohlhase, Herbert Kiefer, Leo Schreiber
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Patent number: 6283687Abstract: The invention relates to a process and a device for machining of workpieces (10) like crankshafts or similar components which are rotated about their own axis during machining, at least two mutually independently operating rotary milling tools (15, 16, 21, 22) performing material-removing operations simultaneously at different points on a workpiece. In order to maximize the edge life of the tools used, with special regard to the most uniform wear possible on all the rotary milling tools, it is proposed that the rotation speed of the tools be matched or varied to provide an optimum cutting operation and the rotation speed of the second and any other rotary milling tool be controlled dependently upon the tool rotation speed predetermined by the matching or variation.Type: GrantFiled: August 2, 1999Date of Patent: September 4, 2001Assignee: Boehringer Werkzeugmaschinen GmbHInventors: Rolf Santorius, Paul Dieter Scharpf, Wolf-Dietrich Voss, Matthias Kohlhase, Herbert Kiefer, Leo Schreiber
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Patent number: 6233810Abstract: The present invention relates to an apparatus for machining workpieces (W1 to W4) by stock removal, in particular the main (a1 to a5) and/or connecting rod bearing journals (b1 to b4) of crankshafts. For this purpose the apparatus is equipped with at least two guideways (7, 8) which are distanced from one another and are arranged parallel with respect to one another and on which at least one workpiece fixture (9, 10) holding a workpiece (W1to W4) each can be moved from a transfer position (P1, P2) to a working position (A1 to A6), and with two discoid cutters (17, 18, 21) of which each can be moved on a cutter guideway (13, 14, 19), which is arranged between the guideways (7, 8), from a first working position (A1, A2, A5) in which it works on the workpiece (W1, W3) held by the first workpiece fixture (9) to a second working position (A3, A4) in which it works on the workpiece (W2, W4) held by the second workpiece fixture (10).Type: GrantFiled: June 18, 1999Date of Patent: May 22, 2001Assignee: Hegenscheidt-MFD GmbH & Co. KGInventor: Jochen Asbeck
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Patent number: 6161991Abstract: A method of machining a crankshaft from a workpiece whereby all of pin and journal portions of the workpiece are milled and thereby machined with a single crankshaft miller unit.Type: GrantFiled: December 14, 1998Date of Patent: December 19, 2000Assignee: Komatsu Machinery Corp.Inventors: Tadashi Kumazawa, Masumi Shimomura
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Patent number: 6102838Abstract: A machine tool for machining crankshafts (200), including, arranged in the same horizontal plane on a frame extending along the transfer axis (arrow A) of a machining line (C), a machining station (P1) with two tool holder discs (110, 120) for machining the crankshafts (200), and two parallel work stations (S1, S2) arranged upstream and downstream from the machining station (P1) for rotating the two crankshafts, whereby the tool holder disc (110, 120) of the machining station, movably mounted (arrow X) along the transfer axis (arrow A) can move back and forth between one work station (S1 or S2) and the other (S2 or S1) and machine a crankshaft (200) at a work station (S1 or S2) during the auxiliary operations needed to position a new crankshaft (200) in the other work station (S2 or S1), and vice versa. An operating method and a machining line comprising such a machine tool are also disclosed. Said machine tool is useful for turning/shaving crankshafts for engines with four in-line cylinders.Type: GrantFiled: November 12, 1998Date of Patent: August 15, 2000Assignee: Renault-AutomationInventor: Jean-Paul Assie
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Patent number: 6098258Abstract: A combined machining apparatus for turning (lathing) and broaching a workpiece is disclosed which includes a work head (4) for carrying a workpiece (12) to be machined while in rotation as clamped thereon, and one or more broaching unit (2) disposed proximal to the work head (4) and moved by a broaching unit feeder (6) longitudinally of the workpiece (12). A broach head (2c), mounted on the broaching unit (2), is moved towards and away from the workpiece (12) by a broach head feeder (7). Mounted on the broach head (2c) in the apparatus (1) is a broaching tool (10) which carries rough machining tips (10e) and finish machining tips (10f) removably on an outer peripheral surface of the broaching tool (10) for turning or lathing and broaching the workpiece (12). A broach drive (8) is operable under an NC to rotate the broaching tool (10).Type: GrantFiled: October 13, 1998Date of Patent: August 8, 2000Assignee: Komatsu Machinery Corp.Inventor: Masumi Shimomura
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Patent number: 6070496Abstract: A chuck (25) for chucking a journal (271) of a crankshaft (27) is attached to the distal end of a main spindle (22) rotated by a drive motor. A phasing rotary shaft (53) is connected to the chuck (25) to rotate about an axis offset from the axis of the main spindle (22). The chuck (25) is provided with a coupling (63) that releasably connects the phasing rotary shaft (53) and the chuck (25). Further, a locking mechanism for locking the phasing rotary shaft (53) is provided. The coupling (63) has a pair of coupling plates (64 and 65) that can be moved closer to and farther from each other. Opposing faces of these coupling plates (64 and 65) have teeth (641 and 651), which are meshed when the coupling plates (64 and 65) are brought close to each other.Type: GrantFiled: August 17, 1998Date of Patent: June 6, 2000Assignee: Nippei Toyama CorporationInventors: Hiroyuki Uchida, Yukio Kokaji
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Patent number: 6068430Abstract: In a mounting mechanism for a pin mirror cutter 22, the cutter body 22 is mounted with its outer periphery inserted into the inner periphery of a cutter mounting portion. an inclined surface of a tapered portion 22 formed on the cutter body and an inclined surface of a tapered portion formed on the cutter mounting portion are in surface-contact with each other, and the diameters of the contact surfaces gradually decrease in the direction of insertion of the cutter body into the cutter mounting portion. Furthermore, these inclined surfaces and are formed by a plurality of flat surfaces so as to form regular octagonal pyramid surfaces.Type: GrantFiled: January 22, 1999Date of Patent: May 30, 2000Assignee: Mitsubishi Materials CorporationInventors: Yukihiro Saeki, Syoji Takiguchi, Nobukazu Horiike
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Patent number: 6050757Abstract: The invention relates to a process and a device for machining of workpieces (10) like crankshafts or similar components which are rotated about their own axis during machining, at least two mutually independently operating rotary milling tools (15, 16, 21, 22) performing material-removing operations simultaneously at different points on the workpiece. In order to maximize the edge life of the tools used, with special regard to the most uniform wear possible on all the rotary milling tools, it is proposed that the rotation speed of the tools be matched or varied to provide an optimum cutting operation and the rotation speed of the second and any other rotary milling tool be controlled dependently upon the tool rotation speed predetermined by the matching or variation.Type: GrantFiled: May 13, 1998Date of Patent: April 18, 2000Assignee: Widia GmbHInventor: Reinhold Gesell
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Patent number: 6038489Abstract: In a machine tool, a component such as a grinding wheel acts on a workpiece to form the latter into a circularly asymmetric shape, for example, a crankpin. Movement of the grinding wheel is controlled by a control signal which is derived from theoretical relative positions and positional velocities of the grinding wheel relative to the workpiece. In the course of at least one revolution of the workpiece, the respective positions of the grinding wheel relative to the workpiece are measured for each of a succession of angular positions of the workpiece. The measured positions are compared with corresponding theoretical positions and data indicative of any differences are stored, and then used to modify the control signal during a subsequent revolution of the workpiece so as to compensate for any of said differences and thereby reduce the magnitude of any error which would have resulted from the measured positional differences.Type: GrantFiled: November 24, 1997Date of Patent: March 14, 2000Assignee: Unova U.K. LimitedInventors: John David Pickles, Selwyn Jonathan Griffiths
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Patent number: 6026549Abstract: A crankshaft phase indexing apparatus of this invention is provided with a pair of spindles arranged in alignment with a first axis. The Spindles are rotated respectively by a pair of spindle driving motors, which are controlled to rotate at the same speed. Chucks are mounted to the respective spindles. The chucks hold ends of a crankshaft in alignment with a second axis, which is displaced from and parallel to the first axis. A phase conversion shaft is rotatably arranged in at least one of the chucks in alignment with the second axis. The phase conversion shaft is connected to the crankshaft for rotating the crankshaft to permit phase indexing of crankpins of the crankshaft into axial alignment with the first axis. A phase indexing shaft, which is coupled to the phase conversion shaft, is located concentrically with the spindles and is rotated by a phase indexing motor.Type: GrantFiled: July 25, 1997Date of Patent: February 22, 2000Assignee: Nippon Toyama CorporationInventors: Kunio Makino, Takashi Imai, Hiroyuki Uchida, Yukio Kokaji
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Patent number: 5997452Abstract: A machine tool for machining crankshafts for four cylinder engines. A machining station and two parallel workstations are arranged in the same horizontal plane on a frame extending along the transfer axis of a machining line. The machining station has two tool holder disks for machining the crankshafts. The two parallel work stations are arranged upstream and downstream from the machining station for rotating the two crankshafts. The tool holder disk of the machining station is movably mounted along the transfer axis and can move back and forth between one workstation and the other. A crankshaft can be machined at a workstation during the auxiliary operations needed to position a new crankshaft in the other workstation.Type: GrantFiled: August 20, 1997Date of Patent: December 7, 1999Assignee: Renault-AutomationInventor: Jean-Paul Assie
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Patent number: 5984599Abstract: A crankshaft (6) is rotated about its axis (7), and all of its crankpins (28, 29, 30), which each respectively have an eccentricity (e) relative to the axis (7), and all of its main bearing pins (62, 63, 64, 65), which each have non-eccentric cylindrical surfaces, are simultaneously rotary milled by respective first and second allocated rotary milling cutters (34, 35, 36, 70, 71, 72, 73) of a milling cutter set (12). The individual first milling cutters (34, 35, 36) each respectively have an eccentricity (e) corresponding to the eccentricity of the respective crankpin that is to be machined by the respective first milling cutter, while the second milling cutters are non-eccentric circular cutters. The milling cutter set (12) is rotated at the same rotational speed, i.e. with a rotational speed ratio of 1:1, relative to the rotating crankshaft, while simultaneously the milling cutter set is moved in the X-direction toward the crankshaft axis to achieve a feed advance.Type: GrantFiled: January 14, 1999Date of Patent: November 16, 1999Assignee: Hegenscheidt-MFD GmbHInventor: Josef Janssen