Abstract: Buoyant armor for jacketed rounds includes an outer, laminate reinforced strike face having a hardness greater than 640 Brinell. The strike face is configured to strip the jacket off a projectile as it passes through the strike face and to rotate the projectile. An inner, laminate reinforced strike face is separated from the outer, laminate reinforced strike face by a spacer layer. Foam greater than 40 mm thick is disposed behind the inner strike face and is configured to disperse a round and/or its fragments and to provide buoyancy to the armor.

Abstract: Buoyant armor for jacketed rounds includes an outer, laminate reinforced strike face having a hardness greater than 640 Brinell. The strike face is configured to strip the jacket off a projectile as it passes through the strike face and to rotate the projectile. An inner, laminate reinforced strike face is separated from the outer, laminate reinforced strike face by a spacer layer. Foam greater than 40 mm thick is disposed behind the inner strike face and is configured to disperse a round and/or its fragments and to provide buoyancy to the armor.

Abstract: An armor includes a metallic matrix; a plurality of ceramic rods disposed in the metallic matrix, the plurality of ceramic rods and the metallic matrix forming a core; and a spall liner disposed adjacent a rear face of the core. The metallic matrix places a compressive stress on the plurality of ceramic rods. A method for making an armor includes the steps of providing a plurality of ceramic rods in a desired configuration and embedding the plurality of ceramic rods in a metallic matrix to form a core, such that the metallic matrix provides a compressive stress to the plurality of ceramic rods. The method further includes providing a spall liner and disposing the spall liner adjacent a rear surface of the core to form an armor.

Abstract: A composite material plate comprising a plurality of hard ceramic stubs with silicon rich metal inclusions in a metal-ceramic, heterogeneous poly-phase matrix and a method of fabrication thereof comprising the steps of fabricating green ceramic stubs; densifying; optionally wrapping carbon fibers therearound and arranging the green ceramic stubs into a closely packed array with organic binder, pyrrolizing and Impregnating a silicon based metal matrix by reactive sintering.

Abstract: The invention relates to a lightweight transparent armor laminate comprising layers of borosilicate glass, layers of transparent glass-ceramics and a polymer spall layer of polycarbonate and/or polymethyl methacrylate. The layers are bound by polyurethane and/or polyvinylbutyral interlayer films.

Abstract: An armor system and method involves providing a core material and a stream of atomized coating material that comprises a liquid fraction and a solid fraction. An initial layer is deposited on the core material by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is less than the liquid fraction of the stream of atomized coating material on a weight basis. An outer layer is then deposited on the initial layer by positioning the core material in the stream of atomized coating material wherein the solid fraction of the stream of atomized coating material is greater than the liquid fraction of the stream of atomized coating material on a weight basis.

Abstract: A lightweight armor system utilizing a face section having a multiplicity of monoliths embedded in a matrix supported on low density foam. The face section is supported with a strong stiff backing plate. The backing plate is mounted on a spall plate.

Abstract: The armor tile system embodying the principles of the present invention comprises one or more hybrid tiles which can be connected together to cover a protected structure. Various arrays of material layers may be utilized (1×1, 2×2, 4×4, 2×8, etc) within a hybrid tile system and multiple hybrid tiles may be mounted on the area to be protected. Each hybrid tile comprises one or more material layers stacked within a single metal matrix casting. Each material layer within a hybrid tile includes at least one reinforcement insert arranged along a common surface. The reinforcement inserts comprise material types suitable for containment, structural support, and projectile deflection and destruction. The armor tile system of the present invention is created utilizing a molten metal infiltration process.

Abstract: A ballistic strike plate assembly comprises a first plate formed from aluminum alloy and having a first surface and a second surface. A titanium plate is has a first surface and a second surface. A sheet of ballistic gap foam is adhered to the first surface of the first plate and the first surface of the titanium plate. A multilayer ballistic fabric plate is adhered to the second surface of the titanium plate. A first sheet of ballistic wrap is disposed over the multilayer ballistic fabric plate, and has edges extending beyond edges of the multilayer ballistic fabric plate that are folded over the edges of the multilayer ballistic fabric plate. A second smaller sheet of ballistic wrap is adhered to the portion of the second surface of the first plate not covered by the folded over edges of the first sheet of ballistic wrap.

Abstract: A composite ballistic armor or other composite component may be formed by encapsulating one or more ceramic elements in a casting shell and introducing molten base metal into the casting shell, such that the molten base metal encapsulates the one or more ceramic elements to form the composite component. Prior to the pouring process, the ceramic elements are pre-heated to, or near, the melting point temperature or pouring temperature of the encapsulating metal. Additionally, the cooling rate following the metal pour may be less than a predetermined rate for a predetermined period of time. The encapsulating metal may comprise, for example, a steel alloy, such as 4140 or 8630 AISI, a stainless steel alloy, or FeMnAl.

Abstract: A panel for use in assembling a radiation, microbial, acoustically, and ballistically shielded space within a building or other personal space. The panel is comprised of an ionizing radiation shielding material layer, a non-ionizing radiation shielding layer, an anti microbial treated layer, a bulletproof layer and an acoustical shielding layer. A method for using said panels to create a radiation, microbial, acoustic, and ballistic shielded space.

Abstract: A method for and apparatus absorbing the energy of a projectile strike by a multiplicity of energy dissipating elements of high mass that are contained within a spaced defined by walls. A projectile passing through one of the walls transmits its energy to a multiplicity of energy dissipating elements, such as hardened steel balls or various shaped objects of high mass, by causing energy transfer and distribution through a loose mass of the energy dissipating elements and disintegrating the projectiles. Energy absorbing apparatus embodying this method may take the form of a static or moveable bullet or projectile trap, an energy absorbing external barrier or shelter on vehicles, and portable personnel protection structures for use in a tactical environment. The energy absorbing and dissipating elements are subject to some movement in response to the energy imparted by the projectiles and quickly settle after the energy has been dissipated.

Abstract: Described embodiments include a system, device and method. A described device includes a layer of a first material configured to reflect a substantial portion of a specified incident air blast wave energy. The layer of the first material has an acoustic impedance substantially mismatched to air's acoustic impedance, and a thickness less than about 3 mm. The device includes a layer of a second material configured to attenuate a substantial portion of the specified incident air blast wave energy utilizing an inelastic response. At least a portion of a back surface of the first material is proximate to at least a portion of a front surface of the second material.

Abstract: Composite armor panels are disclosed. Each panel comprises a plurality of functional layers comprising at least an outermost layer, an intermediate layer and a base layer. An armor system incorporating armor panels is also disclosed. Armor panels are mounted on carriages movably secured to adjacent rails of a rail system. Each panel may be moved on its associated rail and into partially overlapping relationship with another panel on an adjacent rail for protection against incoming ordnance from various directions. The rail system may be configured as at least a part of a ring, and be disposed about a hatch on a vehicle. Vehicles including an armor system are also disclosed.

Abstract: Ultra high hardness steel based composite armor having crack mitigating layers. A method of using ultra high hardness steel in ballistics armor applications. A method of overcoming brittleness of a ultra high hardness steel plate for using the ultra high hardness steel in ballistic armor applications.

Abstract: According to one embodiment, an armor system comprises a plurality of metallic layers. The armor system further comprises a plurality of non-metallic layers located in between two or more metallic layers of the plurality of metallic layers, such that each non-metallic layer is located at a respective depth in the plurality of metallic layers.

Abstract: An article is provided and includes a first ballistic particle impenetrable material, which is formable into a pack and a second material, which is formable into an enclosure for the pack, the enclosure having an interior facing surface in abutment with a substantial entirety of an exterior of the pack.

Abstract: A composite ballistic armor or other composite component may be formed by placing one or more ceramic cores in a mold and introducing molten base metal into the mold, such that the molten base metal encapsulates the one or more ceramic cores to form the composite component. The ceramic cores may comprise, for example, porous packed-particle ceramic cores or pre-cast porous ceramic cores. The base metal may comprise, for example, a steel alloy, such as FeMnAl.

Abstract: An armor includes a metallic matrix; a plurality of ceramic rods disposed in the metallic matrix, the plurality of ceramic rods and the metallic matrix forming a core; and a spall liner disposed adjacent a rear face of the core. The metallic matrix places a compressive stress on the plurality of ceramic rods. A method for making an armor includes the steps of providing a plurality of ceramic rods in a desired configuration and embedding the plurality of ceramic rods in a metallic matrix to form a core, such that the metallic matrix provides a compressive stress to the plurality of ceramic rods. The method further includes providing a spall liner and disposing the spall liner adjacent a rear surface of the core to form an armor.

Abstract: Bullet proof, or bullet resistant, materials have been produced and improved since at least the Middle Ages. Initially these were simply the armor that fighters wore in order to protect themselves during battles. Today the goal is to manufacture a material that would protect both people and property from high speed projectiles. The bullet resistant material that we wish to present will be made out of a strain hardened carbon steel. Strain hardening will provide for a stronger material. In addition, carburization will supply extra strength. A special technique of production needed to manufacture our bullet resistant material will also be presented in this document. The product proposed by us can easily be used as armor for tanks, planes, helicopters, ships, and any protective walls, such as in bunkers. It can also be used as a material for bullet resistant vests.

Abstract: According to one embodiment, an armor system comprises a plurality of armor layers. The armor system further comprises one or more dilatant material layers located in between two or more armor layers of the plurality of armor layers.

Abstract: The armor tile system embodying the principles of the present invention comprises one or more hybrid tiles which can be connected together to cover a protected structure. Various arrays of material layers may be utilized (1×1, 2×2, 4×4, 2×8, etc) within a hybrid tile system and multiple hybrid tiles may be mounted on the area to be protected. Each hybrid tile comprises one or more material layers stacked within a single metal matrix casting. Each material layer within a hybrid tile includes at least one reinforcement insert arranged along a common surface. The reinforcement inserts comprise material types suitable for containment, structural support, and projectile deflection and destruction. The armor tile system of the present invention is created utilizing a molten metal infiltration process.

Abstract: A dual hardness steel article comprises a first air hardenable steel alloy having a first hardness metallurgically bonded to a second air hardenable steel alloy having a second hardness. A method of manufacturing a dual hard steel article comprises providing a first air hardenable steel alloy part comprising a first mating surface and having a first part hardness, and providing a second air hardenable steel alloy part comprising a second mating surface and having a second part hardness. The first air hardenable steel alloy part is metallurgically secured to the second air hardenable steel alloy part to form a metallurgically secured assembly, and the metallurgically secured assembly is hot rolled to provide a metallurgical bond between the first mating surface and the second mating surface.

Abstract: An armor for protection against armor piercing and/or high energy projectiles has a ceramic layer with a confinement layer on a front thereof. The ceramic layer is backed by a first metal layer and the first metal layer in turn is backed by a composite layer. A second optional confinement layer may be included between the ceramic and first metal layers. The composite layer is backed by an optional second metal layer, which in turn is backed by an optional anti-trauma layer. The armor is used to protect personnel and objects such as vehicles.

Abstract: Composite armor panels are disclosed. Each panel comprises a plurality of functional layers comprising at least an outermost layer, an intermediate layer and a base layer. An armor system incorporating armor panels is also disclosed. Armor panels are mounted on carriages movably secured to adjacent rails of a rail system. Each panel may be moved on its associated rail and into partially overlapping relationship with another panel on an adjacent rail for protection against incoming ordnance from various directions. The rail system may be configured as at least a part of a ring, and be disposed about a hatch on a vehicle. Vehicles including an armor system are also disclosed.

Abstract: An armor plated assembly (20) and a protective wall system (120) containing a protective material. The armor plated assembly (20) comprises of a container (22) having opposing walls (26) for encompassing the protective material. The assembly (20) includes an armor device (24) having a first plate (48) and a second plate (50) with one of the opposing walls (26) sandwiched between the first plate (48) and the second plate (50) securing the armor device (24) to the container (22). The armor device (24) impedes the penetration of a projectile through the armor plated assembly (20). The protective wall system (120) includes at least two of the armor plated assemblies (20) with a mechanical connection (140) between the armor devices (126, 134) of the armor plated assemblies (20) for aligning and securing the assemblies (20) in a stacked orientation.

Abstract: An article of armor includes a friction material operative to prevent penetration of a ballistic projectile. The armor is also operative to prevent penetration of a plurality of ballistic projectiles at a single point of impact. The armor may include a backing, or a facing, or may comprise an intermediate layer between a backing and facing in any combination. The armor of the invention applied directly to or attached to an article to be armored so as to cover all or any portion of the article. The backing and facing may include a friction material or a non-friction material. The friction material is a composite of a resin binder agent, a fibrous support structure, a friction modifier system, and a wear system.

Abstract: The present invention claims a shield which is larger than 72 square inches in area and which is at least semi-rigid; not able to be easily bent with common hand or foot pressure. The invention further claims a shield which is composed of at least two layers of steel-belted tire tread material, in which preferably whole tread sections, which may have some rubber removed, in each layer are abutted and in which adjacent layers have seams which are offset or aligned at different angles. The tire tread layers may be separated by at least one layer of a penetration and/or force resistant or absorbing or dampening material. The interior layers may be substantially flat or not, and the shield itself may be substantially flat or not. The strike face of the shield is covered with a layer of fabric material. The shield may be covered with materials which enhance performance or create an aesthetic appearance.

Abstract: An apparatus for providing protection from blast and ballistic energy is provided. The apparatus includes a liquid storage mechanism containing a liquid and a rigid layer internal to the liquid storage mechanism. The apparatus also includes a pressure release mechanism configured to allow the liquid to exit the liquid storage mechanism when a pressure sufficient to open or activate the pressure release mechanism contacts the liquid storage mechanism and presses the liquid storage mechanism against the rigid layer.

Abstract: An armor includes a core that, in turn, includes a first layer of prismatic elements arranged in a tessellated fashion and a second layer of prismatic elements arranged in a tessellated fashion. The first layer of prismatic elements is nested into the second layer of prismatic elements. An armor includes a strike face sheet, a rear face sheet, and a core disposed between the strike face sheet and the rear face sheet. The core includes a first layer of prismatic elements arranged in a tessellated fashion, a second layer of prismatic elements arranged in a tessellated fashion, and a strain isolation layer. The first layer of prismatic elements is nested into the second layer of prismatic elements with the strain isolation layer disposed between the first layer of prismatic elements and the second layer of prismatic elements.

Abstract: An armor system includes a hard face and at least one reinforcing layer covering a rear surface of the hard face. The reinforcing layer is fabricated from a glass-ceramic material exhibiting crystalline bodies throughout the mass of the glass-ceramic material. At least one resilient layer forms a rearward outer layer of the armor system. The hard face and cooperating reinforcing layers serve to disburse energy caused by the impact of an incoming projectile with the armor system, while the resilient layer serves to retain any pieces of the hard face and reinforcing layers fractured during ballistic impact. In certain embodiments, a plurality of hard faces, each with cooperating reinforcing and resilient layers, are held in parallel and spaced apart arrangement.

Abstract: An assembly for armoring an amphibious vehicle against projectile penetrations, the amphibious vehicle having a hull, the assembly including a rigid spall generating sheet, the rigid spall generating sheet having a thickness and an outer surface; a buoyant sheet fixedly attached to and extending inwardly from the rigid spall generating sheet; and a multiplicity of fasteners interconnecting the rigid and buoyant sheets with the amphibious vehicle's hull, the buoyant sheet incorporating a low density, nonabsorbent hardened foam material; the buoyant sheet functioning for vehicle buoyancy enhancement and for defining a spall dispersal space overlying the hull and underlying the rigid spall generating sheet.

Abstract: A resource is protected by an armor structure comprising a magnetic field such that the magnetic field will interfere with a warhead blast to weaken the blast. In particular, magnetic field will interfere with a molten metal jet from a shaped charge to disperse the jet, allowing subsequent layers of armor to absorb the jet energy without penetration. In one embodiment, the magnetic field is produced by a layer of magnetic material magnetized with the field lines perpendicular to the primary threat direction and typically parallel to the surface of the area to be protected. The magnetic material layer may include ferromagnetic (iron or steel, or other) layers to strengthen and contain the magnetic field, protect the magnetic material and act as additional armor layers. The magnetic layer is typically used in conjunction with an inner shield armor layer to absorb the diffused jet after passing through the magnetic layer.

Abstract: An armor system includes a hard face and at least one reinforcing layer covering a rear surface of the hard face. The reinforcing layer is fabricated from a glass-ceramic material exhibiting crystalline bodies throughout the mass of the glass-ceramic material. At least one resilient layer forms a rearward outer layer of the armor system. The hard face and cooperating reinforcing layers serve to disburse energy caused by the impact of an incoming projectile with the armor system, while the resilient layer serves to retain any pieces of the hard face and reinforcing layers fractured during ballistic impact. In certain embodiments, a plurality of hard faces, each with cooperating reinforcing and resilient layers, are held in parallel and spaced apart arrangement.

Abstract: A ballistic panel provides protection from various munitions. The ballistic panel may be configured to conform to various contours and shapes. In this way, the ballistic panel may be used to create or replace traditional non-ballistic panels, such as those found in structures, vehicles, and device enclosures. The ballistic panel may comprise one or more layers of material including fiberglass, metal, mesh, ceramic, and natural and synthetic materials, among others. The ballistic panel may protect individuals, property, devices, and other assets from physical damage, electromagnetic radiation, and the like. The ballistic panel may be inexpensively constructed with low cost materials and manufacturing processes.

Abstract: A blast door (12; 14) comprises a panel (12a; 14a) and a frame provided around the perimeter of the panel. The frame comprises a plurality of frame members (12b, 12c, 12d; 14b, 14c, 14d). Each frame member has a cross section that includes a cavity (36, 40) in which the panel perimeter is received. This ensures that the frame encloses a perimeter portion of the panel on either side thereof. Securing means (47) are provided within the cavity of the frame, to secure the panel therein. A method of fabricating the blast door comprises providing the panel and the frame comprising the plurality of frame members, and securing the panel within the frame using securing means located within the cavity of the frame.

Abstract: An armor panel having an impact face is provided. The armor panel includes at least one rigid absorbing layer and a high-tensile confining layer surrounding the at least one rigid absorbing layer. The at least one rigid absorbing layer can have a plurality of strip-shaped protection elements that are adhered to one another along a plane substantially orthogonal to the impact face. The at least one rigid absorbing layer can be formed of a glass-ceramic material having a coefficient of thermal expansion substantially equal to zero and that, upon impact by a projectile, converts to a dilatant power at least in an area of impact.

Abstract: An armor system for defeating a solid projectile having an exterior rigid armor plate associated with a fiber-reinforced sheet armor affixed to the interior surface of the exterior armor plate, an interior armor plate, and an inner armor plate displaced from one another to form a first dispersion space between the sheet of self-bonded polymer and the interior armor plate. The first dispersion space is sufficiently thick to allow significant lateral dispersion of armor passing therethrough. The inner armor plate is disposed approximately parallel to the interior armor plate and displaced therefrom to form a second dispersion space between the interior armor plate and the inner armor plate. The second dispersion space is sufficiently thick to allow significant lateral dispersion of materials passing therethrough.

Abstract: According to the present invention there is provided an armor array for protecting a body to be protected from an incoming projectile having an anticipated impact direction. The armor array is constituted by at least a first and a second armor cassette, each comprising a top base plate and a bottom base plate sandwiching therebetween an expandable layer. The first and second armor cassettes are spaced apart by an intermediate depressible panel having a top and a bottom face, such that the bottom base plate of the first armor cassette faces the top face of the intermediate depressible panel and the top base plate of the second cassette faces the bottom face of the intermediate depressible panel. The armor array is constructed such that upon expansion of the expandable layer, caused by the impact of the incoming projectile, at least one of the bottom base plate of the first armor cassette and the top base plate of the second armor cassette is urged towards the intermediate depressible panel and depresses it.

Abstract: A reactive armor that may include multiple layers. The reactive armor may include a self-healing outer layer, a ceramic tile layer and a backing layer. The ceramic tile layer may include a plurality of ceramic tiles and explosive material. The ceramic tiles may be hexagonal. The ceramic tiles may each define a hollow space in which the explosive material is deposited. The reactive armor may be combined with non-reactive armor.

Abstract: The disclosed vehicle armor includes a first layer forming an interior bottom surface of the cabin and comprised of a high-strength metal material, a second layer forming an exterior bottom surface of the cabin and comprised of a high-strength metal material, and, a middle layer sandwiched between the first and second layers and comprised of a polymer material. The underbelly device is configured having a plurality of high areas and low areas creating deflection faces and separation distances between an interior of the cabin and an exterior threat. A second, multi-layer composite structure, forming an interior floor of the cabin, may be incorporated as a fragmentation penetration barrier.

Abstract: In one embodiment, a protective armor system includes first and second armor layers separated by a gap. The second armor layer has a hardness that is less the first armor layer. The protective shield is configured to disperse energy of a shaped charge, such as the energy within a penetrator generated by an explosively formed penetrator (EFP).

Abstract: An armor system for defeating a solid projectile having a first armor plate, an interior armor plate, and an inner armor plate displaced from one another to form a first dispersion space between the first armor plate and the interior armor plate. The first dispersion space is sufficiently thick to allow significant lateral dispersion of armor passing therethrough. The inner armor plate is disposed approximately parallel to the interior armor plate and displaced therefrom to form a second dispersion space between the interior armor plate and the inner armor plate. The second dispersion space is sufficiently thick to allow significant lateral dispersion of materials passing therethrough.

Abstract: An assembly useful for constructing concealable, flexible, lightweight protective body armor includes a flexible support layer to which is bonded a mosaic of rigid, adjacent tiles having a high bending performance, such as type 5 titanium alloy, which includes 6% aluminum and 4% vanadium by weight. The inner support layer can include woven para-aramid and/or STF-treated Kevlar™. The tiles can have interlocking and/or thickened edges. An additional backing layer can include para-aramid and/or carbon nanofiber embedded UHMWPE UD-laminate. An inner layer can have high moisture transport, anti-microbial properties, and low friction. An outer layer can be shaped with anatomical features to hide the armor. The assembly can be flame resistant. Assemblies with 2 mm thick tiles and total thickness less than 5 mm can provide V50 protection against 9 mm FMJ projectiles at more than 1000 feet/second, and can also protect against knife and spike assaults at 65 Joules force.

Abstract: A composite armor element for protection against projectiles. At least one layer of effective bodies is disposed in rows next to one another in the composite armor element, the effective bodies being embedded in a matrix material. The effective bodies of one row are fixedly interconnected at least partially by means of webs to form a chain which is a monolithic element. An effective body element for insertion in a composite armor element comprises at least two effective bodies fixedly interconnected by at least one web to form a chain. The effective body element is a monolithic element, and a plurality of effective body elements are embedded in a matrix material.

Abstract: Structures based upon periodic cellular materials that provide a potential for defeating combinations of both air blast loading and ballistic attack either sequentially or simultaneously, or combination of both. The cellular structures may also be configured to meet the stiffness and strength support requirements of particular vehicle or other applications, systems or structures. The armor is therefore potentially able to support normal service loads and defeat blast and ballistic threats when necessary. The structure provides for using efficient load support capabilities of the material (without a high armor protection level) in low threat conditions, as well as the ability to modify the system to increase its level protection to a desired or required level. This would reduce the weight of the protection system in normal (low threat) conditions which reduces vehicle wear and tear, as well as cost savings in fabrication of applicable structures or systems.

Abstract: In one aspect, the present disclosure is directed to a system for protecting a vehicle from a mine. Upon detonation the mine may yield ejecta having an expected trajectory. The system has a first layer of material disposed outside of an underbody of a hull of the vehicle. The first layer includes a base disposed in a direction substantially parallel to the underbody and a protrusion that narrows as it extends away from the base in a direction opposing the expected ejecta trajectory. The system also has a second layer including a material having a shock wave transmission velocity that is higher than a shock wave transmission velocity of the material of the first layer. The system further has an exterior layer substantially covering the first and second layers, and the exterior layer has an exterior surface that faces away from the underbody and toward the expected ejecta trajectory.

Abstract: A lightweight armor system according to the present invention includes one or more material layers having a fraction of void volume and at least one of those material layers having holes of various sizes and designs integrated therein. The material layers are infiltrated with liquid metal which solidifies within the materials open porosity to bind the layers together to create a coherent integral structure. The holes may be in the form of tubes which are impervious to metal infiltration and reduce the weight of the armor system while contributing to projectile deflection. A process for producing a lightweight armor system is disclosed which comprises the steps of 1.) forming holes in a preform containment layer 2.) positioning sealed tubes in the formed holes so that the tubes run through the thickness of the preform 3.) positioning at least one preform w/ sealed tubes within a mold chamber of a closed mold and 4.) infiltrating the mold with a liquid metal.

Abstract: One or more embodiments contained herein disclose a structural insulated panel having improved ballistics properties and methods for using the same.

Abstract: A composite armor panels is comprised of a first layer, composed of a matrix of an elastomeric material and a crushed aggregate material, and a second backing layer. One or more geogrids can be included in the first layer of the armor panel to prevent the aggregate material from moving within the first layer. A method of making a composite armor panel includes exposing a mixture of elastomeric material and crushed aggregate material to elevated temperatures and pressures for predetermined time periods, such that a matrix of elastomeric material and crushed aggregate material is formed.