Abstract: A piston and method of construction is provided. The piston includes a top part fixed to a bottom part. The top part has an uppermost surface with annular inner and outer upper joining surfaces depending therefrom. The bottom part has a pair of pin bosses with pin bores aligned with one another along a pin bore axis; a pair of upwardly extending annular inner and outer lower joining surfaces and a combustion bowl wall. Inner and outer weld joints fix the inner and outer upper and lower joining surfaces to one another. An annular cooling gallery is formed laterally between the upper and lower joining surfaces. The inner weld joint joining the top part to the bottom part is located within the combustion bowl wall and configured to minimized the compression height of the piston.

Abstract: The present invention reduces weight while assuring required rigidity of a piston reduces cost of the piston. A piston includes first and second pin bosses supporting a piston pins, a first side wall coupling the first pin boss and a piston skirt, a second side wall coupling the second pin boss and the piston skirt, and a pair of bridges coupling the first and second side walls and forming upward spaces just above. First and second through holes are formed in the first and second side walls. The first and second through holes and the upper spaces are formed by a single punching process using a punch and, simultaneously, the bridges are formed.

Abstract: The present invention relates to a connecting rod assembly and method of manufacturing same. The method includes defining a small end of a connecting rod having a terminal end and defining a pin bore extending through the small end. A pair of channels is forged on opposite sides of the small end, such that each of the channels is substantially perpendicular to the pin bore. A bushing having a contact surface including at least partially annular grooves and opposed distal ends is subsequently formed and installed into the pin bore of the small end. Following installation of the bushing, the connecting rod is machined to reduce the width of the small end between each channel and the terminal end to where at least a portion of the grooves are disposed along the distal ends to reduce the need to deburr the area adjacent the pin bore.

Abstract: The present invention relates to a method of manufacturing a connecting rod assembly having a stepped small end. The method includes defining a small end of a connecting rod assembly having a terminal end and defining a pin bore extending therethrough. A pair of channels are formed on opposite sides of the small end, perpendicular to the pin bore and a bushing is subsequently installed into the pin bore. Where a connecting rod assembly does not include a bushing the method includes defining a small end having a pin bore and forming pair of channels on opposite sides of the small end. A contact surface is then defined within the pin bore to engage a piston pin and the small end is machined to provide a stepped configuration. The connecting rod assembly is then machined to reduce the width of the small end to provide a stepped configuration.

Abstract: A piston having a head with ring grooves, a skirt having hub bores, and a pin, with the following dimensions:L/D=0.45-0.8H/D=0.25-0.5A/D=0.3-0.5T/D=0.45-0.8whereL=maxium length of the pistonD=maximum diameter of the pistonH=compression heightA=maximum skirt height below the bottom ring groove in a peripheral area having the approximate same skirt height of at least 45 degrees on the major thrust face of the piston with approximately symmetrical division of this area on both sides of a plane extending perpendicular to the pin axis and passing through the longitudinal axis of the piston,T=diametrically opposite distance between the hub bore ends located radially on the outside.The skirt bulges along the axis of the piston and has an oval cross-section. An axis of the hub bores is offset slightly towards the major thrust face. The piston includes a horizontal slit, which separates the head from the skirt. In a polar plane perpendicular to the piston axis the skirt has a greater ovality on the minor thrust face.

Abstract: A piston made of cast aluminum base alloy is provided with gudgeon pin bosses which are connected to the piston skirt by means of a frusto-conical strut which has recesses in the skirt and are specially dimensioned to leave large unsupported skirt areas to minimize risk of seizure in an engine cylinder; in particular the distance between the outer surfaces of the bosses is from 0.6 to 0.8 of the outer diameter of the piston and the distance between the inner surfaces of the bosses is 25 to 35 percent of the outer diameter of the piston, and the cone angle of the struts is from 60.degree. to 110.degree..

Abstract: A cast light metal piston has a plurality of longitudinally extending reinforcing members. These reinforcing members may be disposed at predetermined positions in the piston as cast and are designed to impart a compressive stress to the material of the piston in the regions where the reinforcing members are located. Conveniently, the reinforcing members may be located adjacent the opposite sides of each of a pair of gudgeon pin holes provided in the skirt of the piston.