Abstract: The present disclosure provides methods for manufacturing a shelf-stable food product. In a general embodiment, the methods include acoustically mixing the food product with an acoustic mixing device during thermal processing of the food product. The methods of the present disclosure provide several advantages including, but not limited to, rapid achievement of a uniform temperature distribution during thermal processing, retention of nutrient content and organoleptic properties of the food product, and retention of particle integrity in the food product during and after mixing.

Abstract: A retort rice meal producing system is provided capable of total production from raw rice up to a retort rice meal excellent in outer appearance by using a simple production process.

Abstract: A retort system includes a vessel defining a heating chamber and including a product receiving area therein, and a product agitating arm mounted for reciprocating movement through a wall of the vessel and having a first end within the vessel and a second end outside the vessel. A drive arrangement is located exterior of the vessel and operatively coupled to the arm for moving the arm in a reciprocating manner. The drive arrangement includes a crankshaft assembly, a first flywheel and a second flywheel. The crankshaft assembly includes a crank throw operatively coupled to the arm, the crankshaft assembly having a rotational axis offset from the crank throw. The first flywheel is mounted to the crankshaft assembly to a first side of the crank throw for rotation with the crankshaft assembly about the rotational axis. The second flywheel is mounted to the crankshaft assembly to a second side of the crank throw for rotation with the crankshaft assembly about the rotational axis.

Abstract: An apparatus for heat-treating products, has a retort into which the products to be treated are receivable a heating unit for heating the retort; coolant spray for spraying a liquid coolant onto products received in the retort; and a shield to substantially prevent coolant sprayed from the coolant spray from impinging on the interior of the retort. A method of protecting a retort has a retort wall defining a volume into which products to be treated are receivable, a heating unit for heating the retort, and coolant spray for spraying a liquid coolant onto products received in the retort against thermal shock, the method including a mounting shielding apparatus within the retort to substantially prevent liquid coolant sprayed from the coolant spray within the retort from impinging on the interior of the retort wall.

Abstract: An apparatus is provided for substantially maintaining a position of a plurality of packages (30) between a pair of trays (102 and 104) inside the drum of an agitating retort when the agitation process is applied to the packages. When the first tray (102) is stacked on the second tray (104), a volume formed between the first and second trays. Within the volume, a first positioning system (106) for holding the packages (30) in a desired position is coupled to one of the trays. The packages (30) are positioned within the volume and retained in the desired position by the first positioning system. A second positioning system (114) may be employed to hold the packages at the opposite end of the packages from the first positioning system. The second positioning system (114) may include a resilient pad that grips the adjacent portion of the packages.

Abstract: A system for securing a basket containing product securely within an autoclave or retort. The preferred embodiment of the present invention is used with rotational retorts, which generally include a rotational insert for receiving product-loaded baskets, the rotational insert rotated via a drive to rotate the baskets end over end during the autoclave process, for more efficient heat transfer. The present invention contemplates an improvement for securing the baskets within the retort, to facilitate secure rotation of the baskets and their contents, and prevent shifting of the baskets within the retort during rotation. Particularly, the preferred embodiment of the present invention contemplates the use of one or more lift bladders sandwiched between clamping platens situated along the length of the rotational insert, the lift bladders configured to expand to lift and position the baskets into a securing position for rotation, then deflate to release the baskets after processing for removal.

Abstract: The invention relates to a device for heating food comprising a frame, a pan or basket having an opening into which the food to be heated can be placed, which pan or basket can be coupled to the frame by means of coupling means and in which the frame comprises a heating element and a fan for circulating heated air in the pan or basket, and a drive for rotating the pan or basket about a non-vertical rotation axis during the heating of food in a heating position of the frame. The frame is designed such that the pan or basket can be coupled to the frame while the pan or basket is on a supporting surface with its opening directed upwards. The invention also comprises a method for heating food.

Abstract: An agitating retort (100) includes an outer shell (102) within which the drum structure (112) is disposed for rotation within the shell while supporting a number of baskets (114) for holding products to be processed within the retort. Processing fluid is applied to the interior of the shell (102) through a rotary coupling (115) disposed within the shell. The coupling routes processing fluid to a distribution system (116) to outlet holes or nozzles (118) positioned within the drum structure (112).

Abstract: A system for securing a basket containing product securely within an autoclave or retort. The preferred embodiment of the present invention is used with rotational retorts, which generally include a rotational insert for receiving product-loaded baskets, the rotational insert rotated via a drive to rotate the baskets end over end during the autoclave process, for more efficient heat transfer. The present invention contemplates an improvement for securing the baskets within the retort, to facilitate secure rotation of the baskets and their contents, and prevent shifting of the baskets within the retort during rotation. Particularly, the preferred embodiment of the present invention contemplates the use of one or more lift bladders sandwiched between clamping platens situated along the length of the rotational insert, the lift bladders configured to expand to lift and position the baskets into a securing position for rotation, then deflate to release the baskets after processing for removal.

Abstract: An apparatus is provided for substantially maintaining a position of a plurality of packages (30) between a pair of trays (102 and 104) inside the drum of an agitating retort when the agitation process is applied to the packages. When the first tray (102) is stacked on the second tray (104), a volume formed between the first and second trays. Within the volume, a first positioning system (106) for holding the packages (30) in a desired position is coupled to one of the trays. The packages (30) are positioned within the volume and retained in the desired position by the first positioning system. A second positioning system (114) may be employed to hold the packages at the opposite end of the packages from the first positioning system. The second positioning system (114) may include a resilient pad that grips the adjacent portion of the packages.

Abstract: The proposed installation comprises a plurality of carriages which pass in succession from a product loading station (3) to a product unloading station (15) in succession via an inlet lock (10), a sterilizing tunnel (11), a transfer lock (12), a cooling tunnel (13), and an outlet lock (14). The superheated water of the sterilizing tunnel (11) and the cooling water of the cooling tunnel (13) are maintained at a pressure P1 greater than the pressure that exists inside the packages contained in the carriages during sterilization. The sterilizing tunnel (11) and the cooling tunnel (13) preferably constitute an assembly having an even number of superposed segments, with the carriages being caused to travel along the tunnels by linear magnetic couplers. The installation is adapted to sterilizing products contained in flexible packages.

Abstract: An apparatus for heating and controlling the process temperature in a tunnel pasteurizer, in particular for packaged food products, in which the tunnel, provided with a conveyor able to advance the product, is substantially subdivided into a first pre-heating area, into a second pasteurization heat treatment area and a third area where the product is cooled. The apparatus is provided at least with a heat exchanger comprising a primary loop and a plurality of secondary loops, each of which is connected to the hydraulic loop of each sub-area. Each secondary loop is further provided with servo-controlled modulating valves which serve as means for controlling the temperature of the water of the sprinkler of each sub-area.

Abstract: An energy-efficient cooker is formed of a main body, an insulation body made integrally with the main body, a base body fitted over the bottom of the main body for making contact with a heat source, and a lid covering an open top of the main body. The main body is provided with a vacuum space which is partially filled with an action fluid to bring about a fast and uniform heat transfer. The insulation body, the base body and the lid are provided with a vacuum space to minimize the loss of heat of the food that is cooked and contained in the main body.

Abstract: The pasteurization heat treatment control system according to the present invention, in the case of irregular operation of the pasteurizer, regulates the heat cycle by monitoring of the temperature of the product in suitable basic subzones of the pasteurizer and by evaluation of the temperature values of the product recorded upstream, intervening so as to ensure the continuation and conclusion of the pasteurization heat treatment of the product part which, at the time of interruption of operation, had already entered into the heat treatment zone.This ensures that the product reaches the pasteurization temperature and that such temperature is maintained for a predetermined period of time independently of stoppage of the pasteurizer.

Abstract: Apparatus and methods for transferring heat between a heat transfer liquid and a plurality of moving containers of food product. The containers are conveyed by a perforated conveyor at least partially submerged in a pool of the heat transfer liquid and are showered at the same time with the heat transfer liquid. The pool of heat transfer liquid continuously drains and recirculates through either a heater or a chiller. A vibrator unit vibrates the pool of heat transfer liquid, the conveyor and the containers during the heat transfer operation.

Abstract: The invention uses a lost motion clamping system to provide variable height clamping from the top of a one or more stacks. The variable height clamp is then locked in place. A second clamping means then provides additional clamping from the bottom of the stacks.

Abstract: The invention provides a rotary processor which uses a linear motion detector to measure the deflection of the rotary processor as the rotary processor is heated. The linear motion detector measures the deflection of the rotary processor to prevent damage caused by excessive vessel deflection. The linear motion detector is placed to measure deflection near the center of a rotary processor.

Abstract: A plant is described which includes a continuous heat processing autoclave (1) for cooking and sterilizing food measured into tray-like containers (9). The open containers (9), loaded on to trays (12), are advanced through the autoclave (1) by a conveyor (40) operated stepwise. A cooling chamber (6) communicates at one end with the autoclave (1) through a pre-cooling and air-lock tunnel (7) and at the other with a sterile environment in which a sterile closure unit seals the containers (9) of cooked food.

Abstract: The invention uses a lost motion clamping system to provide variable height clamping from the top of a one or more stacks. The variable height clamp is then locked in place. A second clamping means then provides additional clamping from the bottom of the stacks.

Abstract: Apparatus and method for forming a strand of dough from a relatively short dough body. The apparatus comprises two pressure members, respectively provided with facing first and second dough contact surfaces. The apparatus further comprises means for keeping the two dough contact surfaces spaced from each other in order to define a transforming space for the dough body between them. Furthermore, the apparatus has means for reciprocating both dough contact surfaces in relation to each other and in relation to a constant relative position of both dough contact surfaces, in a direction essentially parallel to both dough contact surfaces. In the method, the piece of dough is placed between the two contact surfaces and the contact surfaces are reciprocated in relation to each other.

Abstract: An autoclave (1) defines a processing chamber (2) communicating with the exterior through two air-lock chambers (15, 7) arranged at opposite ends of the autoclave (1) and extending perpendicular thereto. A stepping conveyor (40) operates in the processing chamber (2) to transfer the containers (9) of food to be processed from the inlet end (3) to the outlet end (4) of the chamber itself.

Abstract: The installation, which includes a tubular enclosure, is provided with a plugging device at each end, each plugging device including a moving assembly that can be displaced perpendicularly to the axis .DELTA. of the enclosure. The moving assembly includes a plug of the stopper type provided with a seal, a spacer provided with a pull rod a drawer and a plugging body. The moving assembly is slidably mounted in a force take-up member. Via co-operation between sloping ramps carried by the plug and complementary sloping grooves in the drawer, the transverse displacement of the drawer causes the plug to be displaced axially.

Abstract: A food material heating mechanism includes at least an upper and a lower heating plate. Food material is placed on a food material tray which is then placed on the lower heating plate. The upper and lower heating plates are moved toward each other to cause an upper surface of the food material to make contact with a bottom surface of the upper heating plate for a heating process. Heating is enhanced by adding a layer of a far infrared radiation substance to surfaces of the heating plates and food material tray which make contact with the food material. The food material tray is preheated to a temperature that is substantially lower than a temperature of the upper heating plate, whereby during the heating process, a soft surface is produced by contact of the food material with the food material tray, and a crusty surface is produced by contact with the upper heating plate. A fluororesin, such as TEFLON, can be added to the surfaces which come into contact with the food material to prevent sticking.

Abstract: A modular system wherein a wide range of fluid and/or particulate food products are filled and sealed into rigid, semi-rigid or flexible containers at commercial sterilizing temperature and under pressure in a non-aseptic method. The machine is pressurized with an inert gas so that in-container oxygen volume is minimized and product evaporation is minimized. Sterilization and subsequent cooling is achieved in holding towers controlled at appropriate temperatures and pressures. Modular construction enables the whole machine to be tailored to suit specific food product and container applications and allows the filling and sealing sections of the machine to be very small.

Abstract: A holder for objects inside a rotating drum, particularly that of a sterilizer. The holder includes a pressure plate which can be brought into position for holding the objects by a motor-driven mechanism. This mechanism has a rod with threaded portions interacting with sleeves. These sleeves control the movement of pairs of link arms which are rigidly fixed to the pressure plate and are in contact with the drum wall.

Abstract: In the manufacture of chemical products, foods, pharmaceuticals and the like, a movable tank (201) mounted on a conveying vehicle (100) movable along conveyance courses (1, 1') between a plurality of stations (11-16) for unit processes such as mixing and reaction is transferred between relative stations by a transferring device provided on the conveying vehicle, to thereby successively perform necessary processes, thus meeting the needs of a multi-product/small-lot production. An automatic connection device is provided for supplying electric power and fluid to the movable tank. Furthermore, when necessary, a traverser device (2) for transferring the movable tank is provided between one conveyance course (1) and another conveyance course (1'). Further, a washing device is provided for washing the movable tank after the completion of the processes.

Abstract: A steritort with a single spiral which allows the automatic loading of several rows of containers, the simulation of a rotary retort, and an indexed unloading of the containers by a push rod.

Abstract: A carrier for holding irregularly shaped containers for movement through a hydrostatic sterilizer. The carrier adapts irregularly shaped containers for movement through a sterilizer which can also process contents of cylindrical food cans. A plurality of openings in the carrier allows fluid and steam to surround the containers for uniform processing of the contents of the containers.

Abstract: Apparatus is disclosed for cooling large sealed drums (typically fifty-five gallon drums) of cooked food products. The size of such large drums makes them difficult to handle, since they typically weigh in excess of five hundred pounds when full. The cooling apparatus comprises a main frame structure which has a support shaft rotatably attached to it and elevated above the base of the frame a distance sufficient to provide clearance for a vertically oriented drum to pass underneath it. The support shaft has a support frame on it with six, equally spaced, radially arranged, drum support platforms and clamp members attached to it. A drum is rolled onto one of these platforms from an adjacent fixed platform. Once it is in place, it is clamped onto the support frame, and the next support platform is rotated into place. Once drums are located in all six of the positions, the device is continuously rotated in a cooling water spray to rapidly cool the contents of the drums.

Abstract: In an apparatus for the cooling of softly packaged food-stuffs, such as pouches with foods, said pouches are immersed inside a tank (52) into a cooling liquid with a density that is lower than that of the pouches. A floor is arranged inside the tank above the tank bottom so as to support the pouches, which floor comprises a grid (14). At least one jet (15) is arranged between the tank floor and the grid, said jet being adapted to eject liquid in a generally upward direction, and said jet during the ejection being moved so as to vary the flow pattern inside the tank. The motion of the jet provides an exceptionally good cooling effect, which is believed to be attributable to a combination of advantageous circumstances, viz. that no pouch is constantly stationary and that the pouches do not cover the surfaces of other pouches.The motion of the jets can be provided by a mechanically relatively simple arrangement, in which the jets are mounted on arms (16), which arms are rotated around a vertical axis (17).

Abstract: A method and apparatus for delivering prepared wet fruit and vegetable particles into centripetal confinement under subatmospheric pressure, contacting the particles with heated edible oil until they have been puffed and dehydrated to a hygroscopic condition, hardening dried particles by cooling with cold oil, centrifugally removing excess oil by rotating trays and discharging the hygroscopic particles into packages to prevent access of moisture during storage and shipment.A multiple unit system comprising pressure vessels that are fitted with a multiplicity of relatively shallow trays is arranged to receive a procession of prepared wet fruit particles and dehydrate and puff the particles to a hygroscopic condition, then to deliver the puffed particles to a packaging machine, to be sealed in moisture barrier packages. The dehydrating vessels with auxillary systems are described.

Abstract: The apparatus comprises a sealed chamber including a sterilizing section, a cooling section and a conveyor including carrier receivers and circulated through the sterilizing and cooling sections. The flat flexible packages containing substances to be sterilized are contained in rotatable carriers. With one side of the sealed chamber is provided a sealing means through which the carriers are charged and discharged into and out of the sealed chamber.

Abstract: Continuous-processing type sterilizer and cooker for providing packaged foods completely sterilized with a small heat-energy consumption and retaining the color, fragrance, taste, texture and quality similar to unprepared foods by taking the steps of immersing a product cage, wherein contains the packaged foods, in pressurized hot-water in a sterilization tank, moving the cage within the hot water by means of a drive means for a given period of time, transferring it through a transfer tank from the hot water to a pressurized cooling water in a cooling tank, and moving it within the cooling water by means of a drive means for a given period of time. Both the sterilization tank and the cooling tank are connected to the transfer tank at their one end, the sterilization tank having a preparatory chamber at its other end and the cooling tank having an off-loading chamber at its other end.

Abstract: A cooking retort for soup or the like in which the individual cans are stored in storage rack clusters arranged around a generally horizontal axis. The retort employs a power cylinder to tilt the retort and thus the storage racks to enable inclination of the racks to facilitate the loading and tilting of the racks to facilitate unloading. In addition, a hexagonal pattern of can rack clusters is provided to enhance cooking capacity of cans.

Abstract: An improved assembly for moveably supporting food to be cooked in a pressure vessel is provided which assembly includes a rotatable food container and a rotation means therefore which increases the heat exchange between the food and the environment within the pressure vessel. Also provided is an apparatus for cooking food which includes a pressure vessel; heating and cooling means, a rotatable food container and a rotation means therefore which provides a more uniform processing of the food and increases the capacity of the pressure vessel with respect to the bulk of food which can be cooked in a single cycle. An improved process is also provided which includes subjecting the food to pressure, heating the food while maintaining the pressure, rapidly cooling or freezing the food while the pressure is maintained at least during the first portion of the cooling or freezing step while, at least during a part of the cycle, the food is falling intermittently through the atmosphere.

Abstract: An oscillatory food warmer simultaneously warms and mixes food while it remains within a sealed can. The warmer includes a housing having an inner wall which defines a chamber for storing water. A heating element is mounted in the housing whereby the temperature of the water may be controlled. A cover supported on the housing closes the top of the chamber. Supports on the cover hold a conventional sealed food container in the water. The sealed can is submerged in the water and supported between two rotatable discs, each frictionally engaging one end of the can. An electric motor rotates a crank shaft, and means are provided to translate rotational motion of the shaft to oscillatory motion in the discs. Quick release structure is provided to facilitate removal of the can from between the discs. A food warming method includes supporting the can substantially submerged in water, heating the water to a preselected temperature, and rotationally oscillating the can.

Abstract: A vessel comprises a cylindrical shell, which has a horizontal axis. A row of outlet openings communicate with the interior of the vessel and are spaced apart along the lowermost generatrix of the shell. An outlet manifold extends outside the vessel and communicates with said outlet openings. A row of inlet openings communicate with the interior of the vessel and are spaced apart along a second generatrix of the shell. The second generatrix is angularly spaced from the lowermost generatrix by a central angle up to 50.degree.. An inlet manifold extends outside the vessel. A plurality of pipelines are provided, each of which connects the inlet manifold to one of the inlet openings. The vessel is included in an autoclave system, which comprises a recirculating system, which connects the outlet manifold to the inlet manifold and incorporates a heater for heating liquid and a circulating pump for recycling liquid from the outlet manifold through the heater to the inlet manifold.