Search Patents
  • Patent number: 8803470
    Abstract: A power source comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack) is provided, wherein the second battery pack is used when the user selects an extended range mode of operation. Minimizing use of the second battery pack prevents it from undergoing unnecessary, and potentially lifetime limiting, charge cycles.
    Type: Grant
    Filed: March 6, 2013
    Date of Patent: August 12, 2014
    Assignee: Tesla Motors, Inc.
    Inventors: Sarah G. Stewart, Scott Ira Kohn, Kurt Russell Kelty, Jeffrey Brian Straubel
  • Publication number: 20090143929
    Abstract: A method and apparatus that allows the end user to optimize the performance of an all-electric or hybrid vehicle and its charging system for a desired mode of operation is provided. The system of the invention includes multiple charging/operational modes from which the user may select. Each charging/operational mode controls the cut-off voltage used during charging and the maintenance temperature of the battery pack.
    Type: Application
    Filed: January 29, 2009
    Publication date: June 4, 2009
    Applicant: Tesla Motors, Inc.
    Inventors: Martin Forest Eberhard, Jeffrey Brian Straubel, Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Eugene Michael Berdichevsky, Andrew Gregory Simpson, Craig Bruce Carlson
  • Patent number: 7928699
    Abstract: A system for optimizing battery pack charging is provided. In this system, during charging the coupling of auxiliary systems (e.g., battery cooling systems) to the external power source are delayed so that the battery pack charge rate may be optimized, limited only by the available power. Once surplus power is available, for example as the requirements of the charging system decrease, the auxiliary system or systems may be coupled to the external power source without degrading the performance of the charging system.
    Type: Grant
    Filed: November 5, 2009
    Date of Patent: April 19, 2011
    Assignee: Tesla Motors, Inc.
    Inventor: Scott Ira Kohn
  • Publication number: 20120041625
    Abstract: A method of optimizing the operation of the power source of an electric vehicle is provided, where the power source is comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack). The power source is optimized to minimize use of the least efficient battery pack (e.g., the second battery pack) while ensuring that the electric vehicle has sufficient power to traverse the expected travel distance before the next battery charging cycle.
    Type: Application
    Filed: December 10, 2010
    Publication date: February 16, 2012
    Applicant: TESLA MOTORS, INC.
    Inventors: Kurt Russell Kelty, Vineet Haresh Mehta, Jeffrey Brian Straubel
  • Patent number: 8543270
    Abstract: A method of optimizing the operation of the power source of an electric vehicle is provided, where the power source is comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack). The power source is optimized to minimize use of the least efficient battery pack (e.g., the second battery pack) while ensuring that the electric vehicle has sufficient power to traverse the expected travel distance before the next battery charging cycle.
    Type: Grant
    Filed: December 10, 2010
    Date of Patent: September 24, 2013
    Assignee: Tesla Motors, Inc.
    Inventors: Kurt Russell Kelty, Vineet Haresh Mehta, Jeffrey Brian Straubel
  • Publication number: 20120041627
    Abstract: A method of optimizing the operation of the power source of an electric vehicle is provided, where the power source is comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack). The power source is optimized to minimize use of the least efficient battery pack (e.g., the second battery pack) while ensuring that the electric vehicle has sufficient power to traverse the expected travel distance before the next battery charging cycle. Further optimization is achieved by setting at least one maximum speed limit based on vehicle efficiency and the state-of-charge (SOC) of the first and second battery packs.
    Type: Application
    Filed: December 10, 2010
    Publication date: February 16, 2012
    Applicant: TESLA MOTORS, INC.
    Inventors: Kurt Russell Kelty, Vineet Haresh Mehta, Jeffrey Brian Straubel
  • Publication number: 20120041624
    Abstract: A power source comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack) is provided, wherein the second battery pack is only used as required by the state-of-charge (SOC) of the first battery pack or as a result of the user selecting an extended range mode of operation. Minimizing use of the second battery pack prevents it from undergoing unnecessary, and potentially lifetime limiting, charge cycles. The second battery pack may be used to charge the first battery pack or used in combination with the first battery pack to supply operational power to the electric vehicle.
    Type: Application
    Filed: December 8, 2010
    Publication date: February 16, 2012
    Applicant: TESLA MOTORS, INC.
    Inventors: Sarah G. Stewart, Scott Ira Kohn, Kurt Russell Kelty, Jeffrey Brian Straubel
  • Patent number: 9797181
    Abstract: A system for a vehicle includes: a door; an electric actuating motor that opens and closes the door, the electric actuating motor configured for actuating at a hinge of the door; a push-open actuator mounted at a rear of the door, the push-open actuator configured for pushing against a body of the vehicle; and a wireless device configured for communications to the vehicle. A system for a vehicle includes: a front door; a rear door behind the front door, the rear door having a dual-hinge design that opens and closes in a substantially vertical direction; an electric actuating motor that opens and closes the front door, the electric actuating motor configured for actuating at a hinge of the front door; and a wireless device configured for communications to the vehicle.
    Type: Grant
    Filed: September 11, 2015
    Date of Patent: October 24, 2017
    Assignee: Tesla, Inc.
    Inventors: David Wheeler, Chris McCarthy, Jacob Warman, Austin Newman, John Hughes
  • Publication number: 20120041626
    Abstract: A method of optimizing the operation of the power source of an electric vehicle is provided, where the power source is comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack). The power source is optimized to minimize use of the least efficient battery pack (e.g., the second battery pack) while ensuring that the electric vehicle has sufficient power to traverse the expected travel distance before the next battery charging cycle. Further optimization is achieved by setting at least one acceleration limit based on vehicle efficiency and the state-of-charge (SOC) of the first and second battery packs.
    Type: Application
    Filed: December 10, 2010
    Publication date: February 16, 2012
    Applicant: TESLA MOTORS, INC.
    Inventors: Kurt Russell Kelty, Vineet Haresh Mehta, Jeffrey Brian Straubel
  • Patent number: 7719232
    Abstract: One embodiment of the present subject matter includes a system that includes a battery, an electric vehicle, the battery coupled to the electric vehicle to propel the electric vehicle, and a charging circuit to charge the battery. The embodiment includes a charging cost circuit to estimate a charging cost rate and to turn on the charging circuit. The embodiment also includes a timer circuit to provide a time signal to the charging cost circuit. The embodiment is configured such that the charging cost circuit is to turn on the charging circuit during a first time period in which the charging cost rate is below a first threshold until the battery reaches a first energy stored level, and to turn on the charging circuit during a second time period in which the charging cost rate is above the first threshold.
    Type: Grant
    Filed: May 1, 2009
    Date of Patent: May 18, 2010
    Assignee: Tesla Motors, Inc.
    Inventors: Kurt R. Kelty, Eugene M. Berdichevsky
  • Patent number: 8803471
    Abstract: A power source comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack) is provided, wherein the second battery pack is only used as required by the state-of-charge (SOC) of the first battery pack or as a result of the user selecting an extended range mode of operation. Minimizing use of the second battery pack prevents it from undergoing unnecessary, and potentially lifetime limiting, charge cycles. The second battery pack may be used to charge the first battery pack or used in combination with the first battery pack to supply operational power to the electric vehicle.
    Type: Grant
    Filed: March 18, 2013
    Date of Patent: August 12, 2014
    Assignee: Tesla Motors, Inc.
    Inventors: Sarah G. Stewart, Scott Ira Kohn, Kurt Russell Kelty, Jeffrey Brian Straubel
  • Patent number: 8346419
    Abstract: One embodiment includes a method that includes monitoring a battery state of charge circuit that is coupled to a vehicle battery, calculating an averaged value of the state of charge over a time period, charging the vehicle battery by powering a generator with a fuel burning engine that powered on and powered off according to one of a first operational mode and a second operational mode, wherein in the first operational mode the engine is powered on when the battery state of charge drops below a first state of charge and continues until the averaged value of the state of charge increases to a first preprogrammed value.
    Type: Grant
    Filed: September 26, 2008
    Date of Patent: January 1, 2013
    Assignee: Tesla Motors, Inc.
    Inventors: Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Jeffrey Brian Straubel
  • Patent number: 8463481
    Abstract: A dual mode battery charging system and method of use are provided for use in an electric vehicle. The system utilizes at least two user selectable, charging operational modes. In a first operational mode, a state of charge circuit powers on the engine/generator system whenever the battery state of charge falls below a first level and until the battery state of charge reaches a second level, where the second level is higher than the first level. In a second operational mode, the state of charge circuit powers on the engine/generator system whenever the battery state of charge falls below a third level and until the battery state of charge reaches the second level, where the third level is lower than both the first and second levels.
    Type: Grant
    Filed: November 13, 2012
    Date of Patent: June 11, 2013
    Assignee: Tesla Motors, Inc.
    Inventors: Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Jeffrey Brian Straubel
  • Publication number: 20140088809
    Abstract: A controller identifies a condition of a hazardous internal short by comparing patterns of series element voltages to the last known balance condition of the series elements. If the loaded or resting voltage of one or more contiguous series elements uniformly drop from the previously known condition by an amount consistent with an over-current condition, an over-current internal short circuit fault is registered. The desired response is to prevent the affected series elements from heating to a hazardous temperature by summoning the maximum heat rejection capability of the system until the short ceases and the affected elements cool, the cooling function is no longer able to operate due to low voltage, or the affected series string has drained all of its energy through the short. Also includes are responses that allow the battery pack to continue to power the cooling system even though it may enter an over-discharged state.
    Type: Application
    Filed: November 25, 2013
    Publication date: March 27, 2014
    Applicant: Tesla Motors, Inc.
    Inventors: Weston A. Hermann, Scott I. Kohn
  • Patent number: 8190320
    Abstract: A method of optimizing the operation of the power source of an electric vehicle is provided, where the power source is comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack). The power source is optimized to minimize use of the least efficient battery pack (e.g., the second battery pack) while ensuring that the electric vehicle has sufficient power to traverse the expected travel distance before the next battery charging cycle. Further optimization is achieved by setting at least one maximum speed limit based on vehicle efficiency and the state-of-charge (SOC) of the first and second battery packs.
    Type: Grant
    Filed: December 10, 2010
    Date of Patent: May 29, 2012
    Assignee: Tesla Motors, Inc.
    Inventors: Kurt Russell Kelty, Vineet Haresh Mehta, Jeffrey Brian Straubel
  • Publication number: 20100187024
    Abstract: A method and apparatus for an all-electric vehicle using a primary drive system and a secondary drive system is provided. The primary drive system and the secondary drive system each utilize a single electric motor. In one configuration, a single electrical energy storage system (ESS) is used to supply power to both drive systems. A DC/DC converter can be used so that the two drive systems can utilize different DC bus voltage ranges. In another configuration, each drive system is coupled to a different electrical ESS. A bi-directional DC/DC converter can be used to provide an electrical path between each motor's inverter and the electrical ESS of the other drive system. An energy transfer control module connected to the bi-directional DC/DC converter and one or more sensors can be used to control the use of the bi-directional DC/DC converter.
    Type: Application
    Filed: January 29, 2009
    Publication date: July 29, 2010
    Applicant: Tesla Motors, Inc.
    Inventor: Yifan Tang
  • Patent number: 8180512
    Abstract: A method of optimizing the operation of the power source of an electric vehicle is provided, where the power source is comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack). The power source is optimized to minimize use of the least efficient battery pack (e.g., the second battery pack) while ensuring that the electric vehicle has sufficient power to traverse the expected travel distance before the next battery charging cycle. Further optimization is achieved by setting at least one acceleration limit based on vehicle efficiency and the state-of-charge (SOC) of the first and second battery packs.
    Type: Grant
    Filed: December 10, 2010
    Date of Patent: May 15, 2012
    Assignee: Tesla Motors, Inc.
    Inventors: Kurt Russell Kelty, Vineet Haresh Mehta, Jeffrey Brian Straubel
  • Publication number: 20130179012
    Abstract: A controller identifies a condition of a hazardous internal short by comparing patterns of series element voltages to the last known balance condition of the series elements. If the loaded or resting voltage of one or more contiguous series elements uniformly drop from the previously known condition by an amount consistent with an over-current condition, an over-current internal short circuit fault is registered. The desired response is to prevent the affected series elements from heating to a hazardous temperature by summoning the maximum heat rejection capability of the system until the short ceases and the affected elements cool, the cooling function is no longer able to operate due to low voltage, or the affected series string has drained all of its energy through the short. Also includes are responses that allow the battery pack to continue to power the cooling system even though it may enter an over-discharged state.
    Type: Application
    Filed: January 5, 2012
    Publication date: July 11, 2013
    Applicant: Tesla Motors, Inc.
    Inventors: Weston Arthur Hermann, Scott Ira Kohn
  • Patent number: 8428806
    Abstract: A dual mode battery charging system and method of use are provided for use in an electric vehicle. The system utilizes at least two user selectable, charging operational modes. In a first operational mode, a state of charge circuit powers on the engine/generator system whenever the battery state of charge falls below a first level and until the battery state of charge reaches a second level, where the second level is higher than the first level. In a second operational mode, the state of charge circuit powers on the engine/generator system whenever the battery state of charge falls below a third level and until the battery state of charge reaches a fourth level, where the fourth level is higher than the third level, and where both the third and fourth levels are lower than both the first and second levels.
    Type: Grant
    Filed: November 13, 2012
    Date of Patent: April 23, 2013
    Assignee: Tesla Motors, Inc.
    Inventors: Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Jeffrey Brian Straubel
  • Patent number: 8463480
    Abstract: A dual mode battery charging system and method of use are provided for use in an electric vehicle. The system utilizes at least two user selectable, charging operational modes. In a first operational mode, a state of charge circuit cycles an engine/generator system on/off between a first level and a second level, where the second level is higher than the first level. In a second operational mode, the state of charge circuit cycles the engine/generator system on/off between a third level and a fourth level. After the fourth state of charge has been reached once, the state of charge circuit cycles the engine/generator system on/off between a fifth level and the fourth level, where the fifth level is higher than the third level and lower than the fourth level, and where the fourth level is lower than both the first and second levels.
    Type: Grant
    Filed: November 13, 2012
    Date of Patent: June 11, 2013
    Assignee: Tesla Motors, Inc.
    Inventors: Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Jeffrey Brian Straubel