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  • Patent number: 11846248
    Abstract: A system and methods are disclosed for an upper stage space launch vehicle that uses gases from the propellant tanks to power an internal combustion engine that produces mechanical power for driving other components including a generator for generation of electrical current for operating compressors and fluid pumps and for charging batteries. These components and others comprise a thermodynamic system from which system enthalpy may be leveraged by extracting and moving heat to increase the efficient use of propellant and the longevity and performance of the launch vehicle.
    Type: Grant
    Filed: February 28, 2022
    Date of Patent: December 19, 2023
    Assignee: United Launch Alliance, L.L.C.
    Inventor: Frank Charles Zegler
  • Patent number: 8393582
    Abstract: A launch system is provided which includes a secondary payload. The secondary payload includes a propellant tank and at least one module that is supported by an adapter ring that is commonly used to secure an upper stage to a primary payload. The propellant tank is launched empty and subsequently filled with residual propellant from the upper stage.
    Type: Grant
    Filed: October 12, 2010
    Date of Patent: March 12, 2013
    Assignee: United Launch Alliance, L.L.C.
    Inventors: Bernard Friedrich Kutter, Jonathan D. Barr, Mari E. Gravlee, Gerard P. Szatkowski, Frank C. Zegler
  • Patent number: 11261828
    Abstract: A system and methods are disclosed for an upper stage space launch vehicle that uses gases from the propellant tanks to power an internal combustion engine that produces mechanical power for driving other components including a generator for generation of electrical current for operating compressors and fluid pumps and for charging batteries. These components and others comprise a thermodynamic system from which system enthalpy may be leveraged by extracting and moving heat to increase the efficient use of propellant and the longevity and performance of the launch vehicle.
    Type: Grant
    Filed: August 24, 2018
    Date of Patent: March 1, 2022
    Assignee: United Launch Alliance, L.L.C.
    Inventor: Frank Charles Zegler
  • Patent number: 8438930
    Abstract: A liquid/gas interface pressure accumulator and mechanical filter device is especially adapted for use within a propellant utilization monitoring system of a space launch vehicle. The device provides a retrofit solution for overcoming problems associated with liquid entering a pressure sensing lines and pressure noises that collectively harm the ability to accurately measure fuel and oxidizer levels. One device is attached to each fuel and oxidizer tank of the launch vehicle. Each device includes a housing and an internal sensing chamber that is used to accumulate liquid before it can enter a pressure sensing communication line connected to a pressure sensing transducer. The construction of the device also allows filtering of undesirable pressure noises due to vibration, pressure pulsations, and other vibratory events that occur during operation of the space vehicle. The device is also selectively tunable to filter out certain frequencies and frequency ranges/bands.
    Type: Grant
    Filed: January 8, 2009
    Date of Patent: May 14, 2013
    Assignee: United Launch Alliance, LLC
    Inventors: Jeffrey J. Rogers, Paul R. Brennan
  • Patent number: 8884202
    Abstract: A system and methods are provided for combining systems of an upper stage space launch vehicle for enhancing the operation of the space vehicle. Hydrogen and oxygen already on board as propellant for the upper stage rockets is also used for other upper stage functions to include propellant tank pressurization, attitude control, vehicle settling, and electrical requirements. Specifically, gases from the propellant tanks, instead of being dumped overboard, are used as fuel and oxidizer to power an internal combustion engine that produces mechanical power for driving other elements including a starter/generator for generation of electrical current, mechanical power for fluid pumps, and other uses. The exhaust gas from the internal combustion engine is also used directly in one or more vehicle settling thrusters. Accumulators which store the waste ullage gases are pressurized and provide pressurization control for the propellant tanks.
    Type: Grant
    Filed: March 9, 2011
    Date of Patent: November 11, 2014
    Assignee: United Launch Alliance, LLC
    Inventor: Frank C. Zeglar