Search Patents
  • Publication number: 20120046815
    Abstract: A method for limiting the adverse effects of temperature on the electrical energy storage system (ESS) of an electric vehicle after the vehicle has been turned off is provided. In general, whether or not coolant is circulated through a coolant loop coupled to the ESS depends on the difference between the ambient temperature and a preset temperature, the preset temperature typically corresponding to the temperature of the ESS.
    Type: Application
    Filed: November 1, 2011
    Publication date: February 23, 2012
    Applicant: TESLA MOTORS, INC.
    Inventors: Weston Arthur Hermann, Scott Ira Kohn, Kurt Russell Kelty, Vineet Haresh Mehta, Jeffrey Brian Straubel
  • Publication number: 20100134073
    Abstract: A system for optimizing battery pack charging is provided. In this system, during charging the coupling of auxiliary systems (e.g., battery cooling systems) to the external power source are delayed so that the battery pack charge rate may be optimized, limited only by the available power. Once surplus power is available, for example as the requirements of the charging system decrease, the auxiliary system or systems may be coupled to the external power source without degrading the performance of the charging system.
    Type: Application
    Filed: November 5, 2009
    Publication date: June 3, 2010
    Applicant: TESLA MOTORS, INC.
    Inventor: Scott Ira Kohn
  • Publication number: 20100138092
    Abstract: A system for optimizing battery pack charging is provided. In this system, during charging the coupling of auxiliary systems (e.g., battery cooling systems) to the external power source are delayed so that the battery pack charge rate may be optimized, limited only by the available power. Once surplus power is available, for example as the requirements of the charging system decrease, the auxiliary system or systems may be coupled to the external power source without degrading the performance of the charging system.
    Type: Application
    Filed: November 5, 2009
    Publication date: June 3, 2010
    Applicant: Tesla Motors, Inc.
    Inventor: Scott Ira Kohn
  • Patent number: 8803470
    Abstract: A power source comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack) is provided, wherein the second battery pack is used when the user selects an extended range mode of operation. Minimizing use of the second battery pack prevents it from undergoing unnecessary, and potentially lifetime limiting, charge cycles.
    Type: Grant
    Filed: March 6, 2013
    Date of Patent: August 12, 2014
    Assignee: Tesla Motors, Inc.
    Inventors: Sarah G. Stewart, Scott Ira Kohn, Kurt Russell Kelty, Jeffrey Brian Straubel
  • Patent number: 7911184
    Abstract: A system for optimizing battery pack charging is provided. In this system, during charging the coupling of auxiliary systems (e.g., battery cooling systems) to the external power source are delayed so that the battery pack charge rate may be optimized, limited only by the available power. Once surplus power is available, for example as the requirements of the charging system decrease, the auxiliary system or systems may be coupled to the external power source without degrading the performance of the charging system.
    Type: Grant
    Filed: November 5, 2009
    Date of Patent: March 22, 2011
    Assignee: Tesla Motors, Inc.
    Inventor: Scott Ira Kohn
  • Patent number: 7928699
    Abstract: A system for optimizing battery pack charging is provided. In this system, during charging the coupling of auxiliary systems (e.g., battery cooling systems) to the external power source are delayed so that the battery pack charge rate may be optimized, limited only by the available power. Once surplus power is available, for example as the requirements of the charging system decrease, the auxiliary system or systems may be coupled to the external power source without degrading the performance of the charging system.
    Type: Grant
    Filed: November 5, 2009
    Date of Patent: April 19, 2011
    Assignee: Tesla Motors, Inc.
    Inventor: Scott Ira Kohn
  • Publication number: 20120041625
    Abstract: A method of optimizing the operation of the power source of an electric vehicle is provided, where the power source is comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack). The power source is optimized to minimize use of the least efficient battery pack (e.g., the second battery pack) while ensuring that the electric vehicle has sufficient power to traverse the expected travel distance before the next battery charging cycle.
    Type: Application
    Filed: December 10, 2010
    Publication date: February 16, 2012
    Applicant: TESLA MOTORS, INC.
    Inventors: Kurt Russell Kelty, Vineet Haresh Mehta, Jeffrey Brian Straubel
  • Publication number: 20090143929
    Abstract: A method and apparatus that allows the end user to optimize the performance of an all-electric or hybrid vehicle and its charging system for a desired mode of operation is provided. The system of the invention includes multiple charging/operational modes from which the user may select. Each charging/operational mode controls the cut-off voltage used during charging and the maintenance temperature of the battery pack.
    Type: Application
    Filed: January 29, 2009
    Publication date: June 4, 2009
    Applicant: Tesla Motors, Inc.
    Inventors: Martin Forest Eberhard, Jeffrey Brian Straubel, Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Eugene Michael Berdichevsky, Andrew Gregory Simpson, Craig Bruce Carlson
  • Patent number: 8543270
    Abstract: A method of optimizing the operation of the power source of an electric vehicle is provided, where the power source is comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack). The power source is optimized to minimize use of the least efficient battery pack (e.g., the second battery pack) while ensuring that the electric vehicle has sufficient power to traverse the expected travel distance before the next battery charging cycle.
    Type: Grant
    Filed: December 10, 2010
    Date of Patent: September 24, 2013
    Assignee: Tesla Motors, Inc.
    Inventors: Kurt Russell Kelty, Vineet Haresh Mehta, Jeffrey Brian Straubel
  • Publication number: 20120041624
    Abstract: A power source comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack) is provided, wherein the second battery pack is only used as required by the state-of-charge (SOC) of the first battery pack or as a result of the user selecting an extended range mode of operation. Minimizing use of the second battery pack prevents it from undergoing unnecessary, and potentially lifetime limiting, charge cycles. The second battery pack may be used to charge the first battery pack or used in combination with the first battery pack to supply operational power to the electric vehicle.
    Type: Application
    Filed: December 8, 2010
    Publication date: February 16, 2012
    Applicant: TESLA MOTORS, INC.
    Inventors: Sarah G. Stewart, Scott Ira Kohn, Kurt Russell Kelty, Jeffrey Brian Straubel
  • Patent number: 8471521
    Abstract: A power source comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack) is provided, wherein the second battery pack is only used as required by the state-of-charge (SOC) of the first battery pack or as a result of the user selecting an extended range mode of operation. Minimizing use of the second battery pack prevents it from undergoing unnecessary, and potentially lifetime limiting, charge cycles. The second battery pack may be used to charge the first battery pack or used in combination with the first battery pack to supply operational power to the electric vehicle.
    Type: Grant
    Filed: December 8, 2010
    Date of Patent: June 25, 2013
    Assignee: Tesla Motors, Inc.
    Inventors: Sarah G. Stewart, Scott Ira Kohn, Kurt Russell Kelty, Jeffrey Brian Straubel
  • Publication number: 20120098501
    Abstract: An apparatus and method for improving use efficiencies of lead-acid batteries, and more particularly to 12V external lead-acid batteries used in vehicles of all types, load-leveling installations, and backup power applications. A method includes the steps of: a) determining a state of charge (SOC) for a lead-acid battery; b) comparing the SOC against a predetermined charge zone, the charge zone having an upper bound no more than about 90% maximum charge and more preferably no more than about 85% maximum charge and the charge zone having a lower bound no less than about 70% maximum charge and more preferably no less than about 75% maximum charge; and c) maintaining a charge of the lead-acid battery wherein the SOC is within the charge zone.
    Type: Application
    Filed: October 26, 2010
    Publication date: April 26, 2012
    Applicant: Tesla Motors, Inc.
    Inventor: Anil Paryani
  • Patent number: 8450974
    Abstract: A power source comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack) is provided, wherein the second battery pack is only used as required by the state-of-charge (SOC) of the first battery pack or as a result of the user selecting an extended range mode of operation. Minimizing use of the second battery pack prevents it from undergoing unnecessary, and potentially lifetime limiting, charge cycles. The second battery pack may be used to charge the first battery pack or used in combination with the first battery pack to supply operational power to the electric vehicle.
    Type: Grant
    Filed: December 8, 2010
    Date of Patent: May 28, 2013
    Assignee: Tesla Motors, Inc.
    Inventors: Sarah G. Stewart, Scott Ira Kohn, Kurt Russell Kelty, Jeffrey Brian Straubel
  • Publication number: 20120041626
    Abstract: A method of optimizing the operation of the power source of an electric vehicle is provided, where the power source is comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack). The power source is optimized to minimize use of the least efficient battery pack (e.g., the second battery pack) while ensuring that the electric vehicle has sufficient power to traverse the expected travel distance before the next battery charging cycle. Further optimization is achieved by setting at least one acceleration limit based on vehicle efficiency and the state-of-charge (SOC) of the first and second battery packs.
    Type: Application
    Filed: December 10, 2010
    Publication date: February 16, 2012
    Applicant: TESLA MOTORS, INC.
    Inventors: Kurt Russell Kelty, Vineet Haresh Mehta, Jeffrey Brian Straubel
  • Patent number: 8803471
    Abstract: A power source comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack) is provided, wherein the second battery pack is only used as required by the state-of-charge (SOC) of the first battery pack or as a result of the user selecting an extended range mode of operation. Minimizing use of the second battery pack prevents it from undergoing unnecessary, and potentially lifetime limiting, charge cycles. The second battery pack may be used to charge the first battery pack or used in combination with the first battery pack to supply operational power to the electric vehicle.
    Type: Grant
    Filed: March 18, 2013
    Date of Patent: August 12, 2014
    Assignee: Tesla Motors, Inc.
    Inventors: Sarah G. Stewart, Scott Ira Kohn, Kurt Russell Kelty, Jeffrey Brian Straubel
  • Patent number: 8180512
    Abstract: A method of optimizing the operation of the power source of an electric vehicle is provided, where the power source is comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack). The power source is optimized to minimize use of the least efficient battery pack (e.g., the second battery pack) while ensuring that the electric vehicle has sufficient power to traverse the expected travel distance before the next battery charging cycle. Further optimization is achieved by setting at least one acceleration limit based on vehicle efficiency and the state-of-charge (SOC) of the first and second battery packs.
    Type: Grant
    Filed: December 10, 2010
    Date of Patent: May 15, 2012
    Assignee: Tesla Motors, Inc.
    Inventors: Kurt Russell Kelty, Vineet Haresh Mehta, Jeffrey Brian Straubel
  • Patent number: 8190320
    Abstract: A method of optimizing the operation of the power source of an electric vehicle is provided, where the power source is comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack). The power source is optimized to minimize use of the least efficient battery pack (e.g., the second battery pack) while ensuring that the electric vehicle has sufficient power to traverse the expected travel distance before the next battery charging cycle. Further optimization is achieved by setting at least one maximum speed limit based on vehicle efficiency and the state-of-charge (SOC) of the first and second battery packs.
    Type: Grant
    Filed: December 10, 2010
    Date of Patent: May 29, 2012
    Assignee: Tesla Motors, Inc.
    Inventors: Kurt Russell Kelty, Vineet Haresh Mehta, Jeffrey Brian Straubel
  • Publication number: 20140088809
    Abstract: A controller identifies a condition of a hazardous internal short by comparing patterns of series element voltages to the last known balance condition of the series elements. If the loaded or resting voltage of one or more contiguous series elements uniformly drop from the previously known condition by an amount consistent with an over-current condition, an over-current internal short circuit fault is registered. The desired response is to prevent the affected series elements from heating to a hazardous temperature by summoning the maximum heat rejection capability of the system until the short ceases and the affected elements cool, the cooling function is no longer able to operate due to low voltage, or the affected series string has drained all of its energy through the short. Also includes are responses that allow the battery pack to continue to power the cooling system even though it may enter an over-discharged state.
    Type: Application
    Filed: November 25, 2013
    Publication date: March 27, 2014
    Applicant: Tesla Motors, Inc.
    Inventors: Weston A. Hermann, Scott I. Kohn
  • Patent number: 7683570
    Abstract: An apparatus including a rechargeable battery pack installed in an electric vehicle, the rechargeable battery pack coupled to a power supply, the power supply operable to provide a charge voltage to perform charging operations on the battery pack, a heating element to heat a fluid to be circulated through the rechargeable battery pack, a comparator circuit to compare a battery voltage of the rechargeable battery pack to a line source voltage, the comparator circuit operable to compare the battery voltage to the line source voltage and to provide an output signal when the battery voltage is less than a line voltage offset value, and a control circuit coupled to receive the output signal of the comparator, and to couple the line source voltage to the power supply, an to bypass the heating element if the comparator is not providing the output signal.
    Type: Grant
    Filed: July 18, 2007
    Date of Patent: March 23, 2010
    Assignee: Tesla Motors, Inc.
    Inventors: Jean-Pierre Krauer, Jeffrey Brian Straubel, Troy Adam Nergaard, Ian Craven, Arthur Joseph Hebert
  • Patent number: 8536825
    Abstract: A system and method for improving cycle lifetimes for a lithium-ion battery pack, particularly for adapting to a dynamic use profile for a user.
    Type: Grant
    Filed: December 31, 2009
    Date of Patent: September 17, 2013
    Assignee: Tesla Motors, Inc.
    Inventors: Clay Hajime Kishiyama, Vineet Haresh Mehta, Christopher David Gadda