Search Patents
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Publication number: 20100188043Abstract: A method and apparatus that allows the end user to control the charging system, and in particular the battery pack charging level, of an all-electric or hybrid vehicle based on expected use is provided.Type: ApplicationFiled: January 29, 2009Publication date: July 29, 2010Applicant: Tesla Motors, Inc.Inventors: Kurt Russell Kelty, Scott Ira Kohn
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Patent number: 9527403Abstract: A method of thermally conditioning an energy storage of a vehicle while charging includes: receiving, at a charging station, thermal information about the energy storage; supplying, by the charging station, electric energy to the energy storage in a charging session; and providing, by the charging station and based on the thermal information, thermal conditioning of the energy storage during at least part of the charging session.Type: GrantFiled: April 29, 2014Date of Patent: December 27, 2016Assignee: Tesla Motors, Inc.Inventors: Joseph Mardall, Christopher H. Van Dyke
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Publication number: 20130307476Abstract: A system and method for providing energy management and maintenance of a high energy battery pack that does not require installation of the battery pack into an operational EV. A battery service unit has multiple access mechanisms to charge or discharge a high energy battery pack through a primary or secondary high voltage port of the pack, irrespective of whether the battery pack is installed into an operating environment by adding a capability of providing a signature duplicating installation of the pack in the operating environment when necessary.Type: ApplicationFiled: March 4, 2013Publication date: November 21, 2013Applicant: TESLA MOTORS, INC.Inventors: Joseph Michael Darragh, Brian Stuart Boggs
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Patent number: 8773066Abstract: A flexible management system and method for efficiently operating energy storage devices to extend the lifetime and decrease costs includes (a) determining an active energy consumption period for the energy storage device; (b) determining an inactive energy consumption period for the energy storage device; (c) operating the energy storage device in a usage mode during the active energy consumption period; and (d) operating the energy storage device in a storage mode during the inactive energy consumption period.Type: GrantFiled: August 18, 2010Date of Patent: July 8, 2014Assignee: Tesla Motors, Inc.Inventor: Kurt Russell Kelty
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Publication number: 20120091953Abstract: A charging system and method that improves utilization of available AC power during onboard charging of energy storage systems of electric vehicles. An onboard charging method for an energy storage system of an electric vehicle, the method using an AC power source, includes a) establishing a maximum DC charging current for the energy storage system responsive to a control signal indicating real-time available current/power from the AC source; and b) controlling a charging system to provide an actual DC charging current, up to the maximum DC charging current, to the energy storage system.Type: ApplicationFiled: October 13, 2010Publication date: April 19, 2012Applicant: Tesla Motors, Inc.Inventors: Anil Paryani, Troy A. Nergaard, Andrew Baglino
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Publication number: 20110267004Abstract: A method of charging a rechargeable battery pack installed in an electric vehicle is provided in which the charging system includes a switching circuit that is operable in at least a first mode and a second mode. In the first mode the switching circuit couples the power supply and an external power source to both a heater and the charging circuit, the heater providing a voltage divider circuit within the charging circuit. In the second mode the switching circuit couples the power supply and the external power source only to the charging circuit, bypassing the heater.Type: ApplicationFiled: July 13, 2011Publication date: November 3, 2011Applicant: TESLA MOTORS, INC.Inventors: Jean-Pierre Krauer, Jeffrey Brian Straubel, Troy Adam Nergaard, Ian Craven, Arthur Joseph Hebert
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Patent number: 8054038Abstract: A method and apparatus for optimizing the level of battery charging required by an electric vehicle is provided. The system includes an interface for the user to input various travel parameters, such as a travel itinerary, which is then used by the battery charging system during charge optimization. In addition to a travel itinerary, the system may be configured to take into account departure times, road conditions, traffic conditions and weather conditions in determining miles to be traveled as well as the electrical energy per mile conversion factors to be used during optimization.Type: GrantFiled: January 29, 2009Date of Patent: November 8, 2011Assignee: Tesla Motors, Inc.Inventors: Kurt Russell Kelty, Scott Ira Kohn
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Patent number: 8638063Abstract: A charging system and method that improves utilization of available AC power during onboard charging of energy storage systems of electric vehicles. An onboard charging method for an energy storage system of an electric vehicle, the method using an AC power source, includes a) establishing a maximum DC charging current for the energy storage system responsive to a control signal indicating real-time available current/power from the AC source; and b) controlling a charging system to provide an actual DC charging current, up to the maximum DC charging current, to the energy storage system.Type: GrantFiled: October 13, 2010Date of Patent: January 28, 2014Assignee: Tesla Motors, Inc.Inventors: Anil Paryani, Troy A. Nergaard, Andrew Baglino
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Patent number: 8242739Abstract: A charging system and method that accommodates and reduces potential residual or leakage current when electrical grounds of a charger and an energy storage system are equalized at the moment of initiating charging. The charging system using an alternating current (AC) line voltage for conductive charging of an energy storage system (ESS) coupled to a polyphase motor drive circuit communicated to a polyphase motor, and converting the line voltage to a charging voltage communicated to the energy storage system using a set of the plurality of driver stages.Type: GrantFiled: July 20, 2010Date of Patent: August 14, 2012Assignee: Tesla Motors, Inc.Inventors: Jean-Pierre Krauer, Nick Kalayjian
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Patent number: 8963494Abstract: A charging system for a battery pack, including a charging station transferring energy to the battery pack at a maximum fast charge rate in a first operational mode and transferring energy to the battery pack at a slower charge rate in a second operational mode; a data collection system acquiring data indicating a state of charge of the battery pack and one or more desired charge optimization parameters; and a station control, responsive to the data and to the desired charge optimization parameters, automatically establishing a charging profile for the battery pack to assert a control signal and operate the charging station in the second operational mode whenever the charging station is able to transfer sufficient energy to the battery pack at the slower charge rate to meet an SOC target and a charge completion time target.Type: GrantFiled: May 18, 2012Date of Patent: February 24, 2015Assignee: Tesla Motors, Inc.Inventors: Clay Hajime Kishiyama, Kurt Russell Kelty
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Publication number: 20130307475Abstract: A charging system for a battery pack, including a charging station transferring energy to the battery pack at a maximum fast charge rate in a first operational mode and transferring energy to the battery pack at a slower charge rate in a second operational mode; a data collection system acquiring data indicating a state of charge of the battery pack and one or more desired charge optimization parameters; and a station control, responsive to the data and to the desired charge optimization parameters, automatically establishing a charging profile for the battery pack to assert a control signal and operate the charging station in the second operational mode whenever the charging station is able to transfer sufficient energy to the battery pack at the slower charge rate to meet an SOC target and a charge completion time target.Type: ApplicationFiled: May 18, 2012Publication date: November 21, 2013Applicant: TESLA MOTORS, INC.Inventors: Clay Hajime Kishiyama, Kurt Russell Kelty
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Publication number: 20130015814Abstract: A system and method for notifying a designated party when an electric vehicle charging operation is unexpectedly disrupted is provided. The system monitors the connection between the electric vehicle and the external battery pack charging source, issues a command to a notification system to send a notification message to the designated party when an interruption is detected, and then issues the notification message in accordance with a set of notification instructions. The notification instructions may include one or more criteria for determining whether the disruption is authorized, thus not requiring the transmittal of the notification message. Criteria for accepting the change in battery pack charging status as authorized includes user/device proximity to the vehicle, achievement of a target battery pack SOC, and location of the vehicle within a safe zone.Type: ApplicationFiled: July 13, 2011Publication date: January 17, 2013Applicant: TESLA MOTORS, INC.Inventors: Kurt Russell Kelty, Scott Ira Kohn
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Patent number: 11548398Abstract: A cable assembly includes a cable having a first end and a second end. The cable has an electric conductor and a cooling conduit, each of which extends from the first end to the second end. The cooling conduit is adapted to convey a fluid that cools the electric conductor. The cable assembly includes a leak detection module to detect a leak of the fluid from the cooling conduit. The leak detection module includes a power source to generate an input voltage signal which is applied at a first node contact with the fluid. The leak detection module includes a controller to monitor an output voltage signal at the first node and to detect a leak of the fluid from the cooling conduit based on the output voltage signal.Type: GrantFiled: November 13, 2020Date of Patent: January 10, 2023Assignee: Tesla, Inc.Inventors: Pascal-Andre Fortin, Martin Sukup, Tim Murphy, Chuen Chou, Aria Tedjarati
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Publication number: 20120025765Abstract: One embodiment of the present subject matter includes a battery mounted to a vehicle, with a charge state circuit located in the electric vehicle and coupled to the battery, the charge state circuit configured to provide a charge state signal indicative of the charge state of the battery. The embodiment includes a charging coupler port located proximate to a user accessible exterior of the electrical vehicle and coupled to the battery, the charging coupler port to conduct charging energy to the battery and to provide a charger connection signal indicative of a connection to an external power source. The embodiment also includes a lighting circuit coupled to the charging coupler port and the charge state circuit to control the brightness and color of an illuminated indicator responsive to the charge state signal and the charger connection signal.Type: ApplicationFiled: October 5, 2011Publication date: February 2, 2012Applicant: Tesla Motors, Inc.Inventors: Paul DeWitt Frey, Martin Forest Eberhard, Scott Ira Kohn, Malcolm Sloan Smith, David Frederick Lyons
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Publication number: 20130221916Abstract: A multi-mode operating system for an electric vehicle is provided, the system including means for a user to select a preferred mode of operation from a plurality of operational modes that include at least a Battery Life mode and a Standard mode, wherein the Battery Life mode is configured to select operating and charging parameters that emphasize battery health and battery life over vehicle range and/or vehicle performance. The system includes a thermal management system for maintaining the vehicle's battery pack to within any of a plurality of temperature ranges, and a charging system for charging the vehicle's battery pack to any of a plurality of minimum and maximum SOC levels and at any of a plurality of charging rates.Type: ApplicationFiled: February 28, 2012Publication date: August 29, 2013Applicant: TESLA MOTORS, INC.Inventors: Kurt Russell Kelty, Weston Arthur Hermann, Scott Ira Kohn, Clay Hajime Kishiyama, Vineet Haresh Mehta, Sarah G. Stewart
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Publication number: 20130342165Abstract: An electric vehicle charging station system has numerous charging nodes, each charging node including a charging station having at least two connector interfaces selected from the group consisting of a Level 1 charging device, a Level 2 charging device, a Tesla charging device, and a Level 3/Fast DC charging device, wherein the plurality of charging nodes are in communication with each other through a network. The charging station has a display device on each charging station with one or more portals for a web-based or consumer-focused content, wherein content is provided by a vendor concentrically located within a predetermined distance to the system, and other content provides the location of other charging nodes. A selection device allows the consumer to select a particular portal, wherein the selection device transmits the selected content to a mobile device associated with the consumer.Type: ApplicationFiled: June 20, 2013Publication date: December 26, 2013Inventor: Bruce Brimacombe
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Patent number: 7786704Abstract: One embodiment of the present subject matter includes a system that includes a battery, an electric vehicle, the battery coupled to the electric vehicle to propel the electric vehicle, and a charging circuit to charge the battery. The embodiment includes a charging cost circuit to estimate a charging cost rate and to turn on the charging circuit. The embodiment also includes a timer circuit to provide a time signal to the charging cost circuit. The embodiment is configured such that the charging cost circuit is to turn on the charging circuit during a first time period in which the charging cost rate is below a first threshold until the battery reaches a first energy stored level, and to turn on the charging circuit during a second time period in which the charging cost rate is above the first threshold.Type: GrantFiled: May 1, 2009Date of Patent: August 31, 2010Assignee: Tesla Motors, Inc.Inventors: Kurt R. Kelty, Eugene M. Berdichevsky
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Patent number: 7782021Abstract: One embodiment of the present subject matter includes a system that includes a battery, an electric vehicle, the battery coupled to the electric vehicle to propel the electric vehicle, and a charging circuit to charge the battery. The embodiment includes a charging cost circuit to estimate a charging cost rate and to turn on the charging circuit. The embodiment also includes a timer circuit to provide a time signal to the charging cost circuit. The embodiment is configured such that the charging cost circuit is to turn on the charging circuit during a first time period in which the charging cost rate is below a first threshold until the battery reaches a first energy stored level, and to turn on the charging circuit during a second time period in which the charging cost rate is above the first threshold.Type: GrantFiled: July 18, 2007Date of Patent: August 24, 2010Assignee: Tesla Motors, Inc.Inventors: Kurt Russell Kelty, Eugene Michael Berdichevsky
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Publication number: 20130057210Abstract: A method of distributing charging power among a plurality of charge ports of a battery charging station is provided, where the battery charging station includes a plurality of power stages where each power stage includes an AC to DC converter and provides a portion of the charging station's maximum available charging power, the method comprising the steps of (i) monitoring battery charging station conditions and operating conditions for each charging port; (ii) determining current battery charging station conditions, including current operating conditions for each charging port; (iii) determining power distribution for the battery charging station and the charging ports in response to the current battery charging conditions and in accordance with a predefined set of power distribution rules; and (iv) coupling the power stages to the charging ports in accordance with the power distribution.Type: ApplicationFiled: September 2, 2011Publication date: March 7, 2013Applicant: TESLA MOTORS, INC.Inventors: Troy Adam Nergaard, Martin Sukup, Kristoffer John Donhowe, Christopher Hugo Van Dyke, Warwick Ka Kui Wong
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Publication number: 20130057209Abstract: A battery charging station is provided that includes a plurality of charge ports, a plurality of power stages where each power stage includes an AC to DC converter and where each power stage provides a portion of the charging station's maximum available charging power, a switching system that is used to couple the output of the power stages to the charging ports, a system monitor that determines current charging station and vehicle conditions, and a controller that controls operation of the switching system in accordance with a predefined set of power distribution rules and on the basis of the current charging station and vehicle conditions. Current charging station and vehicle conditions may include vehicle arrival time, usage fees, vehicle and/or customer priority information, battery pack SOC, and/or intended departure time.Type: ApplicationFiled: September 2, 2011Publication date: March 7, 2013Applicant: TESLA MOTORS, INC.Inventors: Troy Adam Nergaard, Martin Sukup, Kristoffer John Donhowe, Christopher Hugo Van Dyke, Warwick Ka Kui Wong