Abstract: The invention relates to a superhydrophobic coating composition containing a polyurethane; a fluoropolymer; a nanofiller; and an organic solvent. The polyurethane to fluoropolymer are present in a weight ratio from about 1:2 to about 15:1. Coated substrate having at least a portion of one surface coated with a hydrophobic coating using the superhydrophobic coating composition are disclosed as are methods for forming a superhydrophobic coating on a substrate. The invention also relates to a method of forming a superhydrophobic coating on a surface of a substrate by spray casting a superhydrophobic coating composition onto a surface of a substrate to form a coating using an ultrasonic nozzle or at an air pressure of about 20 to about 60 psi and from a height of about 3 to about 12 inches above the surface to form a coating, and curing the coating.

Abstract: Compositions comprising a substrate having a layer thereover, the layer comprising a fluoropolymer and a nanofiller. Compositions comprising a substrate having a layer thereover, the layer comprising a fluoropolymer and a clay material. Methods for preparing a composite coating material solution, comprising: preparing a first solution comprising a fluoropolymer and an acetate; preparing a second solution comprising a clay material and a nanofiller suspension; and mixing the first and second solutions to form a composite coating material solution. Methods for applying a composite material layer to a substrate, comprising depositing a solution onto a substrate, wherein the solution comprises a clay material and fluoropolymer. Methods for applying a composite material layer to a substrate, comprising depositing a solution onto a substrate, wherein the solution comprises a fluoropolymer and a nanofiller.