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Patent number: 7719232Abstract: One embodiment of the present subject matter includes a system that includes a battery, an electric vehicle, the battery coupled to the electric vehicle to propel the electric vehicle, and a charging circuit to charge the battery. The embodiment includes a charging cost circuit to estimate a charging cost rate and to turn on the charging circuit. The embodiment also includes a timer circuit to provide a time signal to the charging cost circuit. The embodiment is configured such that the charging cost circuit is to turn on the charging circuit during a first time period in which the charging cost rate is below a first threshold until the battery reaches a first energy stored level, and to turn on the charging circuit during a second time period in which the charging cost rate is above the first threshold.Type: GrantFiled: May 1, 2009Date of Patent: May 18, 2010Assignee: Tesla Motors, Inc.Inventors: Kurt R. Kelty, Eugene M. Berdichevsky
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Publication number: 20110298417Abstract: An apparatus and method for identifying a presence of a short circuit in a battery pack. A fault-detection apparatus for a charging system that rapidly charges a collection of interconnected lithium ion battery cells, the safety system includes a data-acquisition system for receiving a set of data parameters from the collection while the charging system is actively charging the collection; a monitoring system evaluating the set of data parameters to identify a set of anomalous conditions; and a controller comparing the set of anomalous conditions against a set of predetermined profiles indicative of an internal short in one or more cells of the collection, the controller establishing an internal-short state for the collection when the comparing has a predetermined relationship to the set of predetermined profiles.Type: ApplicationFiled: December 16, 2010Publication date: December 8, 2011Applicant: Tesla Motors, Inc.Inventors: Sarah G. Stewart, Christopher Dangler, Clay H. Kishiyama, Weston A. Hermann, Scott I. Kohn, Kurt R. Kelty
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Patent number: 8970173Abstract: A method of setting the operational mode of an electric vehicle is provided, where the operational mode is selected from a plurality of operational modes that include at least a Battery Life mode and a Standard mode, wherein the Battery Life mode is configured to select operating and charging parameters that emphasize battery health and battery life over vehicle range and/or vehicle performance. The system includes a thermal management system for maintaining the vehicle's battery pack to within any of a plurality of temperature ranges, and a charging system for charging the vehicle's battery pack to any of a plurality of minimum and maximum SOC levels and at any of a plurality of charging rates.Type: GrantFiled: February 28, 2012Date of Patent: March 3, 2015Assignee: Tesla Motors, Inc.Inventors: Kurt Russell Kelty, Weston Arthur Hermann, Scott Ira Kohn, Clay Hajime Kishiyama, Vineet Haresh Mehta, Sarah G. Stewart
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Patent number: 8907629Abstract: A multi-mode operating system for an electric vehicle is provided, the system including means for a user to select a preferred mode of operation from a plurality of operational modes that include at least a Battery Life mode and a Standard mode, wherein the Battery Life mode is configured to select operating and charging parameters that emphasize battery health and battery life over vehicle range and/or vehicle performance. The system includes a thermal management system for maintaining the vehicle's battery pack to within any of a plurality of temperature ranges, and a charging system for charging the vehicle's battery pack to any of a plurality of minimum and maximum SOC levels and at any of a plurality of charging rates.Type: GrantFiled: February 28, 2012Date of Patent: December 9, 2014Assignee: Tesla Motors, Inc.Inventors: Kurt Russell Kelty, Weston Arthur Hermann, Scott Ira Kohn, Clay Hajime Kishiyama, Vineet Haresh Mehta, Sarah G. Stewart
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Publication number: 20110156641Abstract: A system and method for improving cycle lifetimes for a lithium-ion battery pack, particularly for adapting to a dynamic use profile for a user.Type: ApplicationFiled: December 31, 2009Publication date: June 30, 2011Applicant: Tesla Motors, Inc.Inventors: Clay H. Kishiyama, Vineet H. Mehta, Christopher D. Gadda
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Patent number: 11415635Abstract: A controller for use in a battery charging system includes processing circuitry configured to perform certain tasks during battery charging operations, and other tasks during operational use of the battery. During a charging operation, the controller receives a measured DC impedance of a propulsion battery measured by a battery data acquisition and monitoring subsystem, obtains a reference DC impedance of a hypothetical battery, and determines an impedance degradation factor of the propulsion battery using the measured DC impedance and the reference DC impedance. During operational use of the propulsion battery, the controller obtains an operational reference impedance of the propulsion battery, determines a real-time effective impedance for the propulsion battery based on the impedance degradation factor and the operational reference impedance, and generates a feed-forward parameter based on the real-time effective impedance.Type: GrantFiled: May 23, 2019Date of Patent: August 16, 2022Assignee: Tesla, Inc.Inventor: Anil Paryani
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Patent number: 10300798Abstract: A method and apparatus for measuring battery cell DC impedance by controlling charging of the battery cell. The method includes real-time characterization of a battery, (a) measuring periodically a DC impedance of the battery to determine a measured DC impedance; (b) ratioing the measured DC impedance to a reference DC impedance for the battery to establish an impedance degradation factor; (c) obtaining, during use of the battery and responsive to a set of attributes of the battery, an operational reference impedance for the battery; and (d) applying the impedance degradation factor to the operational reference impedance to obtain a real-time effective impedance for the battery.Type: GrantFiled: February 23, 2015Date of Patent: May 28, 2019Assignee: TESLA, INC.Inventor: Anil Paryani
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Patent number: 8463481Abstract: A dual mode battery charging system and method of use are provided for use in an electric vehicle. The system utilizes at least two user selectable, charging operational modes. In a first operational mode, a state of charge circuit powers on the engine/generator system whenever the battery state of charge falls below a first level and until the battery state of charge reaches a second level, where the second level is higher than the first level. In a second operational mode, the state of charge circuit powers on the engine/generator system whenever the battery state of charge falls below a third level and until the battery state of charge reaches the second level, where the third level is lower than both the first and second levels.Type: GrantFiled: November 13, 2012Date of Patent: June 11, 2013Assignee: Tesla Motors, Inc.Inventors: Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Jeffrey Brian Straubel
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Patent number: 8428806Abstract: A dual mode battery charging system and method of use are provided for use in an electric vehicle. The system utilizes at least two user selectable, charging operational modes. In a first operational mode, a state of charge circuit powers on the engine/generator system whenever the battery state of charge falls below a first level and until the battery state of charge reaches a second level, where the second level is higher than the first level. In a second operational mode, the state of charge circuit powers on the engine/generator system whenever the battery state of charge falls below a third level and until the battery state of charge reaches a fourth level, where the fourth level is higher than the third level, and where both the third and fourth levels are lower than both the first and second levels.Type: GrantFiled: November 13, 2012Date of Patent: April 23, 2013Assignee: Tesla Motors, Inc.Inventors: Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Jeffrey Brian Straubel
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Patent number: 8463480Abstract: A dual mode battery charging system and method of use are provided for use in an electric vehicle. The system utilizes at least two user selectable, charging operational modes. In a first operational mode, a state of charge circuit cycles an engine/generator system on/off between a first level and a second level, where the second level is higher than the first level. In a second operational mode, the state of charge circuit cycles the engine/generator system on/off between a third level and a fourth level. After the fourth state of charge has been reached once, the state of charge circuit cycles the engine/generator system on/off between a fifth level and the fourth level, where the fifth level is higher than the third level and lower than the fourth level, and where the fourth level is lower than both the first and second levels.Type: GrantFiled: November 13, 2012Date of Patent: June 11, 2013Assignee: Tesla Motors, Inc.Inventors: Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Jeffrey Brian Straubel
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Patent number: 8346419Abstract: One embodiment includes a method that includes monitoring a battery state of charge circuit that is coupled to a vehicle battery, calculating an averaged value of the state of charge over a time period, charging the vehicle battery by powering a generator with a fuel burning engine that powered on and powered off according to one of a first operational mode and a second operational mode, wherein in the first operational mode the engine is powered on when the battery state of charge drops below a first state of charge and continues until the averaged value of the state of charge increases to a first preprogrammed value.Type: GrantFiled: September 26, 2008Date of Patent: January 1, 2013Assignee: Tesla Motors, Inc.Inventors: Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Jeffrey Brian Straubel