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Publication number: 20100072954Abstract: A system for optimizing battery pack charging is provided. In this system, during charging the coupling of auxiliary systems (e.g., battery cooling systems) to the external power source are delayed so that the battery pack charge rate may be optimized, limited only by the available power. Once surplus power is available, for example as the requirements of the charging system decrease, the auxiliary system or systems may be coupled to the external power source without degrading the performance of the charging system.Type: ApplicationFiled: November 5, 2009Publication date: March 25, 2010Applicant: Tesla Motors, Inc.Inventors: Scott Ira Kohn, Ernest Matthew Villanueva
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Patent number: 7928699Abstract: A system for optimizing battery pack charging is provided. In this system, during charging the coupling of auxiliary systems (e.g., battery cooling systems) to the external power source are delayed so that the battery pack charge rate may be optimized, limited only by the available power. Once surplus power is available, for example as the requirements of the charging system decrease, the auxiliary system or systems may be coupled to the external power source without degrading the performance of the charging system.Type: GrantFiled: November 5, 2009Date of Patent: April 19, 2011Assignee: Tesla Motors, Inc.Inventor: Scott Ira Kohn
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Patent number: 7911184Abstract: A system for optimizing battery pack charging is provided. In this system, during charging the coupling of auxiliary systems (e.g., battery cooling systems) to the external power source are delayed so that the battery pack charge rate may be optimized, limited only by the available power. Once surplus power is available, for example as the requirements of the charging system decrease, the auxiliary system or systems may be coupled to the external power source without degrading the performance of the charging system.Type: GrantFiled: November 5, 2009Date of Patent: March 22, 2011Assignee: Tesla Motors, Inc.Inventor: Scott Ira Kohn
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Patent number: 7622897Abstract: A method and apparatus that allows the end user to optimize the performance of an all-electric or hybrid vehicle and its charging system for a desired mode of operation is provided. The system of the invention includes multiple charging/operational modes from which the user may select. Each charging/operational mode controls the cut-off voltage used during charging and the maintenance temperature of the battery pack.Type: GrantFiled: January 29, 2009Date of Patent: November 24, 2009Assignee: Tesla Motors, Inc.Inventors: Martin Forest Eberhard, Jeffrey Brian Straubel, Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Eugene Michael Berdichevsky, Andrew Gregory Simpson, Craig Bruce Carlson
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Patent number: 7629772Abstract: A method and apparatus that allows the end user to optimize the performance of an all-electric or hybrid vehicle and its charging system for a desired mode of operation is provided. The system of the invention includes multiple charging/operational modes from which the user may select. Each charging/operational mode controls the cut-off voltage used during charging and the maintenance temperature of the battery pack.Type: GrantFiled: January 29, 2009Date of Patent: December 8, 2009Assignee: Tesla Motors, Inc.Inventors: Martin Forest Eberhard, Jeffrey Brian Straubel, Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Eugene Michael Berdichevsky, Andrew Gregory Simpson, Craig Bruce Carlson
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Patent number: 7671567Abstract: A method and apparatus that allows the end user to optimize the performance of an all-electric or hybrid vehicle and its charging system for a desired mode of operation is provided. The system of the invention includes multiple charging/operational modes from which the user may select. Each charging/operational mode controls the cut-off voltage used during charging and the maintenance temperature of the battery pack.Type: GrantFiled: January 16, 2009Date of Patent: March 2, 2010Assignee: Tesla Motors, Inc.Inventors: Martin Forest Eberhard, Jeffrey Brian Straubel, Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Eugene Michael Berdichevsky, Andrew Gregory Simpson, Craig Bruce Carlson
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Patent number: 7629773Abstract: A method and apparatus that allows the end user to optimize the performance of an all-electric or hybrid vehicle and its charging system for a desired mode of operation is provided. The system of the invention includes multiple charging/operational modes from which the user may select. Each charging/operational mode controls the cut-off voltage used during charging and the maintenance temperature of the battery pack.Type: GrantFiled: January 29, 2009Date of Patent: December 8, 2009Assignee: Tesla Motors, Inc.Inventors: Martin Forest Eberhard, Jeffrey Brian Straubel, Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Eugene Michael Berdichevsky, Andrew Gregory Simpson, Craig Bruce Carlson
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Publication number: 20110298417Abstract: An apparatus and method for identifying a presence of a short circuit in a battery pack. A fault-detection apparatus for a charging system that rapidly charges a collection of interconnected lithium ion battery cells, the safety system includes a data-acquisition system for receiving a set of data parameters from the collection while the charging system is actively charging the collection; a monitoring system evaluating the set of data parameters to identify a set of anomalous conditions; and a controller comparing the set of anomalous conditions against a set of predetermined profiles indicative of an internal short in one or more cells of the collection, the controller establishing an internal-short state for the collection when the comparing has a predetermined relationship to the set of predetermined profiles.Type: ApplicationFiled: December 16, 2010Publication date: December 8, 2011Applicant: Tesla Motors, Inc.Inventors: Sarah G. Stewart, Christopher Dangler, Clay H. Kishiyama, Weston A. Hermann, Scott I. Kohn, Kurt R. Kelty
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Patent number: 9694699Abstract: An automated charge preparation method periodically determines critical parameters for the set of relevant operating conditions, determines whether fast charging is possible, applies fast charging when possible, otherwise applies a dynamically scaled charging rate that is optimized based upon current critical parameters (while optionally heating the individual battery cells as long as fast charging is not available) to reduce/eliminate a risk of lithium-plating.Type: GrantFiled: November 21, 2014Date of Patent: July 4, 2017Assignee: Tesla, Inc.Inventors: Kurt R. Kelty, Clay H. Kishiyama, Sarah G. Stewart
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Patent number: 8450966Abstract: A method of charging a rechargeable battery pack installed in an electric vehicle is provided in which the charging system includes a switching circuit that is operable in at least a first mode and a second mode. In the first mode the switching circuit couples the power supply and an external power source to both a heater and the charging circuit, the heater providing a voltage divider circuit within the charging circuit. In the second mode the switching circuit couples the power supply and the external power source only to the charging circuit, bypassing the heater.Type: GrantFiled: July 13, 2011Date of Patent: May 28, 2013Assignee: Tesla Motors, Inc.Inventors: Jean-Pierre Krauer, Jeffrey Brian Straubel, Troy Adam Nergaard, Ian Craven, Arthur Joseph Hebert
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Patent number: 8049460Abstract: An apparatus comprising a rechargeable battery pack installed in an electric vehicle, a power supply coupled to the rechargeable battery pack, the power supply operable to provide a charge voltage to perform charging operations on the rechargeable battery pack, a heater to heat a fluid to be circulated through the rechargeable battery pack, the fluid thermally coupled to a plurality of battery cells within the rechargeable battery pack, a switching circuit, the switching circuit coupled to the heater and to the power supply, the switching circuit operable in a first mode to couple the source of electrical power to the heater without coupling the source of electrical power to the rechargeable battery pack, the switching circuit operable in a second mode to couple a source of electrical power external to the electric vehicle to the power supply to form a recharging circuit in order to perform charging operations on the rechargeable battery pack.Type: GrantFiled: June 23, 2008Date of Patent: November 1, 2011Assignee: Tesla Motors, Inc.Inventors: Jean-Pierre Krauer, Jeffrey Brian Straubel, Troy Adam Nergaard, Ian Craven, Arthur Joseph Hebert
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Patent number: 7940028Abstract: A power source comprised of a metal-air battery pack and a non-metal-air battery pack is provided, wherein thermal energy from the metal-air battery pack is used to heat the non-metal-air battery pack. In one aspect, a thermal energy transfer system is provided that controls the flow of thermal energy from the metal-air battery pack to the non-metal-air battery pack. In another aspect, the flow of thermal energy from the metal-air battery pack to the non-metal-air battery pack is controlled and used to heat the non-metal-air battery pack prior to charging the non-metal-air battery pack.Type: GrantFiled: November 20, 2010Date of Patent: May 10, 2011Assignee: Tesla Motors, Inc.Inventor: Weston Arthur Hermann