Search Patents
  • Publication number: 20100072954
    Abstract: A system for optimizing battery pack charging is provided. In this system, during charging the coupling of auxiliary systems (e.g., battery cooling systems) to the external power source are delayed so that the battery pack charge rate may be optimized, limited only by the available power. Once surplus power is available, for example as the requirements of the charging system decrease, the auxiliary system or systems may be coupled to the external power source without degrading the performance of the charging system.
    Type: Application
    Filed: November 5, 2009
    Publication date: March 25, 2010
    Applicant: Tesla Motors, Inc.
    Inventors: Scott Ira Kohn, Ernest Matthew Villanueva
  • Patent number: 7928699
    Abstract: A system for optimizing battery pack charging is provided. In this system, during charging the coupling of auxiliary systems (e.g., battery cooling systems) to the external power source are delayed so that the battery pack charge rate may be optimized, limited only by the available power. Once surplus power is available, for example as the requirements of the charging system decrease, the auxiliary system or systems may be coupled to the external power source without degrading the performance of the charging system.
    Type: Grant
    Filed: November 5, 2009
    Date of Patent: April 19, 2011
    Assignee: Tesla Motors, Inc.
    Inventor: Scott Ira Kohn
  • Patent number: 7911184
    Abstract: A system for optimizing battery pack charging is provided. In this system, during charging the coupling of auxiliary systems (e.g., battery cooling systems) to the external power source are delayed so that the battery pack charge rate may be optimized, limited only by the available power. Once surplus power is available, for example as the requirements of the charging system decrease, the auxiliary system or systems may be coupled to the external power source without degrading the performance of the charging system.
    Type: Grant
    Filed: November 5, 2009
    Date of Patent: March 22, 2011
    Assignee: Tesla Motors, Inc.
    Inventor: Scott Ira Kohn
  • Patent number: 7622897
    Abstract: A method and apparatus that allows the end user to optimize the performance of an all-electric or hybrid vehicle and its charging system for a desired mode of operation is provided. The system of the invention includes multiple charging/operational modes from which the user may select. Each charging/operational mode controls the cut-off voltage used during charging and the maintenance temperature of the battery pack.
    Type: Grant
    Filed: January 29, 2009
    Date of Patent: November 24, 2009
    Assignee: Tesla Motors, Inc.
    Inventors: Martin Forest Eberhard, Jeffrey Brian Straubel, Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Eugene Michael Berdichevsky, Andrew Gregory Simpson, Craig Bruce Carlson
  • Patent number: 7629772
    Abstract: A method and apparatus that allows the end user to optimize the performance of an all-electric or hybrid vehicle and its charging system for a desired mode of operation is provided. The system of the invention includes multiple charging/operational modes from which the user may select. Each charging/operational mode controls the cut-off voltage used during charging and the maintenance temperature of the battery pack.
    Type: Grant
    Filed: January 29, 2009
    Date of Patent: December 8, 2009
    Assignee: Tesla Motors, Inc.
    Inventors: Martin Forest Eberhard, Jeffrey Brian Straubel, Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Eugene Michael Berdichevsky, Andrew Gregory Simpson, Craig Bruce Carlson
  • Patent number: 7671567
    Abstract: A method and apparatus that allows the end user to optimize the performance of an all-electric or hybrid vehicle and its charging system for a desired mode of operation is provided. The system of the invention includes multiple charging/operational modes from which the user may select. Each charging/operational mode controls the cut-off voltage used during charging and the maintenance temperature of the battery pack.
    Type: Grant
    Filed: January 16, 2009
    Date of Patent: March 2, 2010
    Assignee: Tesla Motors, Inc.
    Inventors: Martin Forest Eberhard, Jeffrey Brian Straubel, Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Eugene Michael Berdichevsky, Andrew Gregory Simpson, Craig Bruce Carlson
  • Patent number: 7629773
    Abstract: A method and apparatus that allows the end user to optimize the performance of an all-electric or hybrid vehicle and its charging system for a desired mode of operation is provided. The system of the invention includes multiple charging/operational modes from which the user may select. Each charging/operational mode controls the cut-off voltage used during charging and the maintenance temperature of the battery pack.
    Type: Grant
    Filed: January 29, 2009
    Date of Patent: December 8, 2009
    Assignee: Tesla Motors, Inc.
    Inventors: Martin Forest Eberhard, Jeffrey Brian Straubel, Kurt Russell Kelty, Scott Ira Kohn, Weston Arthur Hermann, Eugene Michael Berdichevsky, Andrew Gregory Simpson, Craig Bruce Carlson
  • Publication number: 20110298417
    Abstract: An apparatus and method for identifying a presence of a short circuit in a battery pack. A fault-detection apparatus for a charging system that rapidly charges a collection of interconnected lithium ion battery cells, the safety system includes a data-acquisition system for receiving a set of data parameters from the collection while the charging system is actively charging the collection; a monitoring system evaluating the set of data parameters to identify a set of anomalous conditions; and a controller comparing the set of anomalous conditions against a set of predetermined profiles indicative of an internal short in one or more cells of the collection, the controller establishing an internal-short state for the collection when the comparing has a predetermined relationship to the set of predetermined profiles.
    Type: Application
    Filed: December 16, 2010
    Publication date: December 8, 2011
    Applicant: Tesla Motors, Inc.
    Inventors: Sarah G. Stewart, Christopher Dangler, Clay H. Kishiyama, Weston A. Hermann, Scott I. Kohn, Kurt R. Kelty
  • Patent number: 9694699
    Abstract: An automated charge preparation method periodically determines critical parameters for the set of relevant operating conditions, determines whether fast charging is possible, applies fast charging when possible, otherwise applies a dynamically scaled charging rate that is optimized based upon current critical parameters (while optionally heating the individual battery cells as long as fast charging is not available) to reduce/eliminate a risk of lithium-plating.
    Type: Grant
    Filed: November 21, 2014
    Date of Patent: July 4, 2017
    Assignee: Tesla, Inc.
    Inventors: Kurt R. Kelty, Clay H. Kishiyama, Sarah G. Stewart
  • Patent number: 8450966
    Abstract: A method of charging a rechargeable battery pack installed in an electric vehicle is provided in which the charging system includes a switching circuit that is operable in at least a first mode and a second mode. In the first mode the switching circuit couples the power supply and an external power source to both a heater and the charging circuit, the heater providing a voltage divider circuit within the charging circuit. In the second mode the switching circuit couples the power supply and the external power source only to the charging circuit, bypassing the heater.
    Type: Grant
    Filed: July 13, 2011
    Date of Patent: May 28, 2013
    Assignee: Tesla Motors, Inc.
    Inventors: Jean-Pierre Krauer, Jeffrey Brian Straubel, Troy Adam Nergaard, Ian Craven, Arthur Joseph Hebert
  • Patent number: 8049460
    Abstract: An apparatus comprising a rechargeable battery pack installed in an electric vehicle, a power supply coupled to the rechargeable battery pack, the power supply operable to provide a charge voltage to perform charging operations on the rechargeable battery pack, a heater to heat a fluid to be circulated through the rechargeable battery pack, the fluid thermally coupled to a plurality of battery cells within the rechargeable battery pack, a switching circuit, the switching circuit coupled to the heater and to the power supply, the switching circuit operable in a first mode to couple the source of electrical power to the heater without coupling the source of electrical power to the rechargeable battery pack, the switching circuit operable in a second mode to couple a source of electrical power external to the electric vehicle to the power supply to form a recharging circuit in order to perform charging operations on the rechargeable battery pack.
    Type: Grant
    Filed: June 23, 2008
    Date of Patent: November 1, 2011
    Assignee: Tesla Motors, Inc.
    Inventors: Jean-Pierre Krauer, Jeffrey Brian Straubel, Troy Adam Nergaard, Ian Craven, Arthur Joseph Hebert
  • Patent number: 7940028
    Abstract: A power source comprised of a metal-air battery pack and a non-metal-air battery pack is provided, wherein thermal energy from the metal-air battery pack is used to heat the non-metal-air battery pack. In one aspect, a thermal energy transfer system is provided that controls the flow of thermal energy from the metal-air battery pack to the non-metal-air battery pack. In another aspect, the flow of thermal energy from the metal-air battery pack to the non-metal-air battery pack is controlled and used to heat the non-metal-air battery pack prior to charging the non-metal-air battery pack.
    Type: Grant
    Filed: November 20, 2010
    Date of Patent: May 10, 2011
    Assignee: Tesla Motors, Inc.
    Inventor: Weston Arthur Hermann