Abstract: A computer program to assist in programming an industrial control system provides a programmer with a functional description of the data of low-level devices in the industrial controller, as gleaned from electronic data sheets, whose data is extracted and combined with mapping data used during the configuration of the industrial controller. The functional description may be used to create a reference for the programmer that may be incorporated into the control program source file.

Abstract: A universal network adapter for a control system provides an appliance receiving a user selection of network cards for different proprietary network types and an internal interpreter running custom scripts downloadable to the appliance to map the network protocols of the different networks to a single common network communicating with the programmable controller. A buffer table interposed between the networks provides for a consistent ordering of data transfer in separate input and output sessions. Configuration data may be held by the appliance to configure the networks and the devices using the same scripting translation.

Abstract: An autonomous Web server may be connected to an industrial control system to provide direct access to input and output points through connections between the Web server and the input and output points. Coordination with the programmable logic controller is implemented through a set of lock flags which prevent conflicts either between multiple Web connections or between Web connections and the control produced by the programmable logic controller.

Abstract: An industrial control system provides a programmable logic controller communicating with I/O modules which provide an electrical interface to controlled equipment and which support web servers for communication of I/O data directly with the Internet. The programmable logic controller communicates with the I/O modules over a control-network which may be separate from or shared with the Internet communications. A lock-out system prevents collisions between web clients writing to I/O and allows the programmable logic controller to limit web access to critical I/O points.

Abstract: Thermographic imaging equipment is incorporated directly into cabinets housing electrical switchgear to provide for dedicated, nearly continuous monitoring of the contained equipment. A mechanical scanning technique may allow low-cost sensors to provide essentially continuous thermographic monitoring. Dedicated thermal imaging equipment allows automatic analysis through predefined temperature threshold maps.

Abstract: A modular fuse carrier provides an insulating housing of standard form factor incorporating adapter bus bars having multiple mounting points for different fuse brackets at different separations. The adapter bus bars may be attached to connectors and/or bus bars in fixed configurations to allow standardization and pre-manufacture of electrical assemblies that remain amenable to a wide variety of different fuse types and capacities.

Abstract: An I/O module for an industrial controller provides single terminal outputs that may either sink or source current. This capability is provided through the use of dedicated sourcing and sinking transistors connected to the terminal and controlled by lockout logic ensuring activation of only the appropriate transistor in the correct phasing for sinking or sourcing operation modes.

Abstract: A method of manufacturing a current switch magnetic intensifier that is constructed to be secured in generally close proximity to the stationary contact of the current switch. During termination of the communication of power through the contactor assembly, the magnetic intensifier accentuates a magnetic field associated with a stationary contact and increases the magnitude of a magnetic force directed to the arc arrestor. The intensifier is fitted proximate the stationary contact so that a pair of arc rails extend beyond the stationary contact such that a force of a magnetic field generated by the contactor magnetic intensified is directed in a common direction with a direction of reduced resistance of the pair of arc rails to ensure efficient, repeatable, and expedient transfer of a circuit termination arc to the arc arrestor.

Abstract: A method and system for testing and protecting the operability of an output module. An output channel includes a transistor having a gate, a source, and a drain. The output channel drives a load with a load voltage and a load current in dependence upon a gate drive signal applied to the gate. The system determines a voltage threshold and a current threshold and monotonically varies the gate drive signal from a starting value for a predetermined time interval while monitoring the load current and the load voltage. The system returns the gate drive signal to the starting value if any of the load voltage reaches the voltage threshold, the load current reaches the current threshold, or a predetermined time interval expires indicating the condition of the output module.

Abstract: A method and apparatus for determining rotor position in a stationary rotor of a sensor-less permanent magnet synchronous machine that employs a rotating magnetic field to identify a magnetic axis of the stator without a magnetic direction and then determines magnetic direction by applying pulses along the magnet axis in two polarities.

Abstract: An I/O module samples an industrial process to acquire data indicative of performance of the industrial process. The I/O module has an internal memory in which the data from multiple samples is stored until readout by, or produced to, an industrial controller. The I/O module assigns a time-stamp identifier to the stored samples thereby providing time information to the industrial controller for the stored data when read out by the industrial controller.

Abstract: A safety switch configured to determine whether a magnetically operated switch which forms part of the safety switch has been welded closed. The safety switch is configured to establish a first magnetic field in the vicinity of the magnetically operated switch. The magnetic field is arranged to move the magnetically operated switch from a first configuration to a second configuration. The safety switch monitors the state of the magnetically operated switch to determine if the magnetically operated switch has been moved by the first magnetic field, thereby determining if the magnetically operated switch has been welded closed.

Abstract: A motor drive employs a combination of gas discharge tubes and metal oxide varistors to create precisely tailored surge protection that has a low leakage current minimizing the triggering of ground fault detection circuitry when multiple motor drives are attached to a single line source.

Abstract: There is provided a safety switch having a housing configured to receive a removable key, and a mechanism arranged to be operated when the key is moved from an engaged position to a partially disengaged position, the mechanism being arranged to cause a signal to pass to a separate apparatus, wherein the safety switch further comprises a lock which is controlled by the separate apparatus and is arranged to prevent the key from being fully disengaged from the safety switch until a signal has been received in response from the separate apparatus.

Abstract: An industrial control system communicating among various control elements via a serial network synchronizes the scanning loops associated with collecting and forwarding data along the network so as to substantially reduce transmission delay and jitter, using synchronization information passed along the network.

Abstract: An industrial process control apparatus and method that includes a number of processors and a number of input/output modules. Each processor is connected to a plurality of the input/output modules by a unidirectional command line. Each input/output module is connected to a plurality of the processors by a unidirectional response line. The processors are arranged to issue an identifier request to all of the connected input/output modules and each input/output module is arranged to respond to the identifier request via the respective response line with a response that includes a unique identifier. Such a configuration allows each processor to identify the physical location of each respective input/output module.

Abstract: A grommet and corresponding installation system includes a grommet body with an outer surface and a cord that is attached to and extends outwardly from the grommet body, along with a grommet installation tool having a cord-engaging end removably attached to the cord such that the tool can be manipulated to tighten the cord which radially compresses the grommet body, whereby the tool can be used to pull the grommet through a panel hole when the grommet body is in such radially compressed state.

Abstract: A dynamic braking circuit for an electronic motor drive shunts the DC link of the drive with a resistor using two control strategies. The first control strategy used for lower levels of braking employs a pulse width modulated signal and the second control strategy used for higher levels of braking uses a hysteretic signal significantly reducing switching losses in the semiconductor devices controlling the dynamic braking resistor allowing higher braking capacity.

Abstract: A winding machine having a user-defined pitch between rotation of a form and translation of a point of winding material along the form, reduces damaging accelerative forces on the machine components by a slight modulation of the pitch near travel-reversal of the point of winding. The pitch of the windings over most of the form is unaffected and rotational speed of the form need not be modified.

Abstract: A configurable control system for operating an industrial system in a reliable, safety-enhanced manner, and method of implementing such a system in any of a variety of particular industrial systems of a given class, are disclosed. The method includes storing, onto a controller of a particular industrial system, a master program capable of being used to operate a generalized industrial system having a maximum number of safety subsystems of a given type, where the particular industrial system falls within a class defined by the generalized system.