Abstract: A method and apparatus for monitoring in real time the removal of material from a land site such as a mine by a mobile machine. A digitized three-dimensional model of the site is stored in a digital data storage and retrieval facility. The site model includes a model of the material to be removed subdivided into regions of differentiating characteristics, for example ore grade or type. The machine is provided with means for generating digital signals representing in real time the instantaneous position in three-dimensional space of at least a portion of the machine as it traverses the site. Loading signals are generated corresponding to the removal of material from the site by the machine, and an instantaneous loading position for the mobile machine relative to the site is recorded in response to the loading signal. The invention preferably includes a payload measurement system which measures each discrete load of material removed.

Abstract: In one aspect of the present invention, a method for determining an estimate of a torque of a powertrain at a point M using a computer based model is provided. The powertrain includes a driveline and an engine. The method includes the steps of sensing a plurality of parameters of the powertrain in realtime during operation and responsively producing a plurality of respective parameter signals, and receiving the parameter signals, determining a modeled value of the torque, and responsively producing a torque signal.

Abstract: A method for detects a change in the condition of a road traversed by a fleet of at least one mobile machine. The method includes the steps of sensing a plurality of machine parameters as the mobile machine traverses a segment of the road and responsively calculating a plurality of machine resistance factors each time the mobile machine traverses the segment. An average resistance factor is calculated as a function of the series of machine resistance factors and the fleet factor average is trended over time in order to detect a change in the road condition.

Abstract: A method for automatically determining the productivity of an earthmoving machine in real time using an onboard computer. The earthmoving machine operates in cycles having a first portion and a second portion. The earthmoving machine moves in a first direction during the first portion and in a second direction during the second portion. The method includes the steps of detecting the starts of each cycle for a series of cycles, determining a machine parameter corresponding to each cycle, calculating a cycle parameter as a function of the machine parameter, and calculating at least one measure of productivity as a function of the cycle parameter.

Abstract: A method for providing information relating to a machine to a user is provided. The method includes the steps of sensing predetermined events relating to the machine and producing corresponding event signals, delivering the event signals to a remote site, comparing the event signals to a profile of events corresponding to the user, and delivering a notification signal to the user if the event signals match the profile.

Abstract: A method for determining the heading of a machine with respect to the course of the machine is provided. The method includes the steps of determining an initial course of the earthmoving; determining an initial heading of the machine and responsively setting a direction status; and determining the current course of the earthmoving machine. The method further includes the steps of comparing the initial and current courses and responsively updating the direction status.

Abstract: A method for calculating a volume between previous and current site surfaces is provided. The site surfaces are represented by a series of surface elevations. The method includes the steps of determining previous surface elevations; traversing the site with a work machine and determining current surface elevations; and calculating a volume difference between the current surface and the previous surface as a function of the previous surface elevations and the current surface elevations.

Abstract: A method for determining a remaining life of engine oil in an engine is provided. The method includes the steps of measuring a plurality of engine parameters, determining an estimate of the characteristics of the engine oil as a function of the engine parameters, and trending the estimate and responsively determining the remaining life of the engine oil.

Abstract: A method and apparatus for automatically determining and modeling a path between a route and a final position is provided. An initial position on the route and a set of path equations between the initial position and the final position are determined. A set of path data points is computed using the set of path equations and the path as defined by the path data points is modeled. The curvature of the path at each point is determined using the model and validated against a reference curvature.

Abstract: The present invention provides a method for updating a site database. The site database models the elevation of a work site using a Triangular Irregular Network (TIN). The TIN is composed of a plurality of points. Each point has associated known X and Y coordinates and a known elevation and is associated with a set of other points in the network to form triangles. The work site is modified by a work machine. The method includes the steps of receiving a new set of points. The new set of points includes at least first and second points. The first and second points have associated X, Y, and Z coordinates. The method also includes the steps of comparing the new set of points with a previous set of points and updating the triangular irregular network with the new set of points if a minimum distance has been traversed by the work machine.

Abstract: An apparatus for controllably moving an implement is provided. The implement is connected to a work machine and is movable between first and second implement positions in response to operation of a hydraulic actuator. The apparatus includes a joystick with first and second positions and a neutral position. The joystick is normally biased in a neutral position and is movable between the first and second positions. The apparatus senses the position of the joystick and responsively generates a joystick position signal. The joystick maintained at the first and second detent positions in response to manual movement of the joystick to the respective first and second detent positions. The joystick is released from the detent position in response to receiving a release detent signal. The apparatus senses the position of the work implement with respect to the work machine. The apparatus provides hydraulic fluid flow to the hydraulic actuator in response to a magnitude of an electrical valve signal.

Abstract: A method of operating a computer to automatically produce production control software for a natural gas engine controller (104) on a machine is provided. The controller (104) is adapted to control a natural gas engine (106). The method includes the steps of (1) as a function of user input, defining a set of controller (104); and (2) producing control software to operate the controller (104) as defined by the specifications.

Abstract: A method and apparatus for controlling the oscillatory motion of a test device by using amplitude and DC offset feedback for control purposes. The force applied to the test device is monitored by a load sensor and compared to a preset desired amplitude load setpoint to determine the positive peak amplitude of a sinusoidal control signal. The DC offset feedback is monitored by sampling the value of a displacement feedback signal a number of times for each cycle of movement. The values of the samples are averaged to determine a calculated DC offset. The calculated DC offset is compared to a desired DC offset, which is determined from a preset desired displacement setpoint. The difference between the calculated DC offset and the desired DC offset is then used to control the load applied to the test device to maintain the desired oscillatory movement.

Abstract: An apparatus for measuring the flow rate of a liquid in a line includes a capacitor formed by a pair of electrodes. A charging circuit produces a charging current of constant magnitude. The charging current is used to charge the capacitor to a predetermined voltage. A timing circuit measures the time between the time at which the charging circuit begins to produce the charging current and the time at which the capacitor has been charged to the predetermined voltage. The timing circuit produces a pulse width modulated signal. The magnitude of the pulse width modulated signal is indicative of the time difference.

Abstract: An apparatus for detecting particles within a hydraulic system having a hydraulic line includes a capacitor formed by a pair of electrodes. A charging circuit produces a charging current of constant magnitude. The charging current is used to charge the capacitor to a predetermined voltage. A timing circuit measures the elapsed time between the time at which the charging circuit begins to produce the charging current and the time at which the capacitor has been charged to the predetermined voltage. The timing circuit produces a pulse width modulated signal. The magnitude of the pulse width modulated signal is indicative of the time difference. A controller receives the pulse width modulated signal and detects particles by comparing the duration of each pulse with a reference pulse.

Abstract: An apparatus coupled to a work machine for assisting the work machine in removing a first layer of material from a second layer of material is provided. The work machine includes a work implement with a cutting portion. The work implement is elevationally movably connected to the work machine. The cutting portion extends in a direction transverse the longitudinal axis of the work machine. An electromagnetic unit, connected to the work machine, delivers electromagnetic radiation towards the surface, receives a reflection of the delivered electromagnetic radiation, and delivers a responsive first signal. The electromagnetic radiation penetrates the first layer of material and reflects off of the second layer of material. A controller receives the first signal, determines the distance between the electromagnetic unit and the second layer of material and responsively produces a distance signal. An implement controller receives the distance signal and responsively actuates the work implement relative to the frame.

Abstract: A method of operating a computer to automatically produce control software for an information manager on a machine is provided. The information manager is adapted to display information relating to the machine. The method includes the steps of (1) as a function of operator input, defining a set of information manager specifications; and (2) producing control software to operate the information manager as specified by said specifications.

Abstract: An apparatus and method for diagnosing an engine using a computer based model of the engine oil pressure.

Abstract: An apparatus for sensing two parameters of a hydraulic system having a hydraulic line includes a pair of electrodes contained within the line and oppositely spaced, forming a capacitor. The apparatus alternately produces first and second charging currents having first and second constant magnitudes, respectively, and charges the capacitor to respective first and second predetermined voltages. The apparatus detects the time needed to charge to the first and second predetermined voltages and produces a pulse width modulated signal having a series of alternating first and second pulses. The first and second pulses are indicative of the first and second parameters, respectively. The first pulse is defined by the time required to charge the capacitor to the first predetermined voltage. The second pulse is defined by the time required to charge the capacitor to the second predetermined voltage. The apparatus determines the two parameters as a function of the pulse width modulated signal.

Abstract: An apparatus for improving the power dissipation of a semiconductor device surface mounted on a printed circuit board having at least a top printed circuit board layer and a bottom printed circuit board layer is provided. The apparatus includes a first pad of metallic material connected to a top surface of the top printed circuit board layer. The semiconductor device is connected to the first pad. A second pad of metallic material is connected a to the top surface of at least one of the top and bottom printed circuit board layers, wherein the second pad is electrically isolated from the semiconductor device. The apparatus also includes at least one thermal via for heat transfer through the printed circuit board layers thermally coupled to the thermal pad. A heat sink is thermally coupled to the at least one thermal via.