Abstract: A permanent magnet rotor for an electric motor may include a rotor assembly that will hold the magnets in place. A pair of rings is added to the sleeve to tightly engage and press against the end plates and the magnets. This configuration provides additional securement against axial and radially shifting of the magnets.

Abstract: An AC/DC power converter has, as its first stage, a capacitor divider and rectifier and, as the second stage, a switch mode power supply. This configuration may be suitable for low power low voltage aerospace applications. The benefits of the circuit may include small reactive component size; near sinusoidal input current, low EMI emissions resulting from low inrush current; intrinsic current limiting that may eliminate the need for short circuit protection; and low overall component count.

Abstract: An electrical power distribution system includes a data bus, separate from the main aircraft data bus, internal to the aircraft electrical power distribution system and an electric power control unit (EPCU) in communication with the internal data bus. Primary and emergency power distribution subsystems include line replaceable modules (LRM) connected in the aircraft electrical power distribution system as electrical load control units (ELCU), each having a common supervisory control interface in communication with the internal data bus, while a secondary power distribution subsystem includes LRMs connected in the aircraft electrical power distribution system as solid state power control (SSPC) units, each having the common supervisory control interface in communication with the internal data bus. The common supervisory control interfaces all execute a common supervisory control logic for receiving commutation commands from the EPCU and providing status back to the EPCU.

Abstract: Mitigating the DC content of an AC output from an inverter is important for electrical system reliability. The inverter may be powered by unbalanced DC inputs while still mitigating the DC content of the AC output wavefrom. The present invention provides methods to mitigate the DC content in the output DC voltage by reshaping the PWM reference signals (carrier signals) according to the DC content in such a way that the DC content is canceled. These reshaped PWM reference signals may be, for example, unsymmetrical reference waveforms. Unlike conventional methods for providing an AC voltage from a DC voltage with an inverter, which may result in DC content in the output AC voltage when an unbalanced DC input voltage is supplied, the present invention provides methods for mitigating the DC content in an AC voltage, even if the inverter providing the AC voltage is supplied with unbalanced DC voltage.

Abstract: Systems and methods perform power conversion and distribution. A system for power conversion and distribution, according to one embodiment comprises: a first generator substation (70) receiving power from a first electrical generator (10); a first main substation (100) for distributing converted power to at least one load, said load being local to the first main substation (100); a ring bus including ring bus feeders (1000, 2000); and at least one satellite substation (700) for powering a remote load, wherein the ring bus feeders (1000, 2000) connect the first generator substation (70) and the first main substation (100) in a ring arrangement, and the at least one satellite substation (700) receives power from the ring bus through a branch substation (500).

Abstract: The present invention provides a cooling device including a heat generating device having a device surface with a device surface contour on at least a portion of the device surface and a base having a base surface with a base surface contour on at least a portion of the base surface. The device surface contour and the base surface contour are substantially similar such that at least a portion of the device surface and the base surface fit in close proximity to each other.

Abstract: A rotor assembly or other rotating device having a stack of laminations or laminates that are chemically bonded together. Chemical bond of the laminates may have a strength that approaches the strength of the material of metal laminates. Chemical bonds may be effective in holding the laminates at temperatures when subject to rigorous mechanical operations such as high rotation speed and vibration.

Abstract: A high speed generator cooling system directs a cooling oil spray through a chamber inside a coil support wedge assembly, which may be disposed adjacent to the generator coils. Heat from the generator coils may be conducted through the walls of the coil support wedge assembly and into the chamber where it is removed by the cooling oil spray passing through the chamber. The cooling oil passes through a generator rotor shaft and into a cooling passage in least one of the rotor laminations.

Abstract: A super capacitor energy storage supplementing a battery providing power to a direct current bus including charge and discharge converters is disclosed. A bank of super capacitors may be charged by a battery with a pulse-width modulation controller and an electromagnetic interference filter. The bank of super capacitors may be controllably connected to the direct current bus through an isolating transformer implemented as a isolated boost converter.

Abstract: A method and apparatus for providing isolated high and low direct current power supplies to a Power Device using a sealed high Power Device Gate Driver having a single transformer, wherein the Gate Driver integrates the power supplies, gating control and gate control, gate drive and Power Device diagnostics into a sealed unit, wherein the unit may be further sealed hermetically.

Abstract: An electrical power system may be provided with temporary power from a bank of supercapacitors connected to a bus of the power system. The supercapacitors may be charged from an output from a primary power source of the system during start-up of the power source. Output voltage of the primary power source may progressively increase and capacitor charging may occur at this progressively increasing voltage. Dedicated current-limiting devices are not required during charging. When temporary power is required the supercapacitors may be discharged sequentially in a series combination so that a high internal voltage of each capacitor is maintained and so that virtually all of the stored energy of the capacitor may be discharged to the bus at a usable voltage.

Abstract: An inner crossover support clip may be used to support a crossover wire joining two adjacent rotor coils on a rotating machine, such as a generator. The support clip of the present invention may be capable of withstanding forces, such as centrifugal forces, that lead to the failure of conventional crossover wires. The support clip may be formed of a sheet material bent at an angle to form an inside surface thereon and may include a tie edge formed on each end of the sheet material. The tie edge attaches to adjacent rotor coils of a rotating machine and the inside surface supports a crossover wire electrically connecting the adjacent rotor coils.

Abstract: A solid state switching device (SSSD) for AC and DC high power solid state power controller includes, for DC applications, a MOSFET and an IGBT connected in parallel and an optional zener diode connecting a collector and a gate of the IGBT. For AC applications, the SSSD includes a “back to back” pair of MOSFETs connected in parallel with a pair of counter-parallel IGBTs, each in series with a diode, and, optionally, zener diodes “back to back” with conventional diodes connecting a collector and a gate of each of the IGBT. A method of switching establishes a sequence of turning on/off the MOSFET(s) and the IGBT(s) wherein the IGBT(s) turn on before and turn off after the MOSFET(s). A negative feedback prevents a voltage of SSSD rising above predetermined level.

Abstract: A centrifugal compressor is modified by forming a bypass between the leading edge of the compressor diffuser and a point downstream from the throat of the diffuser. The bypass may be unidirectional or bi-directional. In a bi-directional embodiment, an operable flow range of the compressor can be widened in both directions of a compressor map, i.e., extending both the surge and choke margins of a compressor at the expense of normal operating efficiencies. In a unidirectional bypass embodiment the flow range may be increased only in one direction, but there is no diminishment of efficiency of the compressor at normal operating conditions. The modification provides a simple expedient for increasing flow range without a need to redesign a compressor.

Abstract: A system and process to deplete or remove oxygen in the ullage of a fuel tank to reduce the oxygen/fuel vapor ratio below a lower explosion limit by exposing the ullage compounds to an oxygen removal catalyst active at a relatively low temperature. The oxygen removal catalyst may be a non-precious metal catalyst. A selective reaction of the oxygen by the catalyst forms primarily alcohols, aldehydes, and/or ketones and produces less than about 5% water by volume. The selective reaction, occurring at the relatively low temperature, reduces the risk of flammability of the fuel.

Abstract: On an aircraft, primary power distribution control and secondary power distribution control may be performed with a single line replaceable module (LRM) having an integrated architecture. The LRM may be provided with trip engines that are based on digital signal processors (DSP's). The DSP's may be programmed to allow the trip engines to perform either ELCU functions or SSPC functions. Use of the single LRM precludes a need for complex circuitry that might otherwise be required to coordinate prior-art independent ELCU and SSPC controls.

Abstract: A catalyst system for removing one or more components from a fluid stream includes a binder layer and a plurality of catalyst structures affixed to, and protruding from, the binder layer such that the catalyst structure surface is directly exposed to the fluid stream. Methods for preparing a catalyst system, and for selectively removing components from a fluid stream via a catalyst system are also disclosed.

Abstract: A power converter control system and method is provided to maximize the power output of the converter where an overload condition is present. A controller calculates a command voltage and command power factor. The command voltage and command power factor are used to generate a switching vector. Where the voltage associated with a switching vector exceeds an output voltage limit of the converter, a power factor adjustment is generated.

Abstract: A permanent magnet rotor of a generator is used to excite a electromagnet stator to generate electric power for the generator and to control a disengagement mechanism whereby the generator can disengage from an accessory, such as a gear box drive shaft, when the generator is not working properly. The permanent magnet is affixed to an outer ball screw which normally rotates with an inner ball screw that is operatively engaged to the accessory. An increased load to the electromagnet stator slows or stops rotation of the permanent magnet rotor and outer ball screw, causing the inner ball screw to move axially from the outer ball screw and away from an accessory and toward a re-settable lock.

Abstract: A voltage regulator for controlling over-voltage conditions in an electrical generator by rapidly discharging the generator field winding current into a discharge resistor upon the detection of the over-voltage. A field discharge transistor is switched by a soft switching circuit to direct the generator field winding current to the discharge resistor. A hysteresis circuit detects when a point of regulation voltage exceeds a first threshold triggering the discharge of the generator field winding current. The hysteresis circuit also detects when the point of regulation voltage goes below a second lower threshold and triggers the field discharge transistor to bypass the discharge resistor and return to a normal mode.