Patents Represented by Attorney Robert A. Migliorini
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Patent number: 8067512Abstract: Monomer/solvent separation and recycle processes for continuous supercritical, solution and advanced solution polymerization processes for propylene-containing polymers and their blends are provided. The advantageous monomer/solvent separation and recycle process includes heating a polymer-lean recycle stream coming from a gravimetric separator positioned downstream of the reactor to form a heated polymer-lean recycle stream, and subsequently combining the heated polymer-lean recycle stream with the one or more homogenous reactor effluent streams to form a heated reactor effluent mixed stream. The heated reactor effluent mixed stream may then be passed through a pressure let-down valve followed and a gravimetric separator, such as to provide for reduced fouling propensity of the polymer-rich phase and sufficient heating of the polymer-rich phase to be able to pass through the remainder of the processing steps to form a propylene based polymer product without additional heat.Type: GrantFiled: April 3, 2009Date of Patent: November 29, 2011Assignee: Exxonmobil Research and Engineering CompanyInventors: Gabor Kiss, James Richardson Lattner
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Patent number: 8029914Abstract: High performance coated metal compositions resistant to metal dusting corrosion and methods of providing such compositions are provided by the present invention. The coated metal compositions are represented by the structure (PQR), wherein P is an oxide layer at the surface of (PQR), Q is a coating metal layer interposed between P and R, and R is a base metal. P includes alumina, chromia, silica, mullite or mixtures thereof. Q includes Ni and Al, and at least one element selected from the group consisting of Cr, Si, Mn, Fe, Co, B, C, N, P, Ga, Ge, As, In, Sn, Sb, Pb, Sc, La, Y, Ce, Ti, Zr, Hf, V, Nb, Ta, Mo, W, Ru, Rh, Ir, Pd, Pt, Cu, Ag, Au and mixtures thereof. R is selected from the group consisting of carbon steels, low chromium steels, ferritic stainless steels, austenetic stainless steels, duplex stainless steels, Inconel alloys, Incoloy alloys, Fe—Ni based alloys, Ni-based alloys and Co-based alloys.Type: GrantFiled: July 10, 2007Date of Patent: October 4, 2011Assignee: ExxonMobile Research and Engineering CompanyInventors: Kenneth E. Bagnoli, G. Phillip Anderson, Trikur A. Ramanarayanan, ChangMin Chun
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Patent number: 8029661Abstract: The determination of wax crystal particle size and population is used to monitor the performance of wax crystallizers used in lubricant oil processing using solvent dewaxing. The wax crystal particle size is monitored using online measurements. The information obtained from on-line monitoring is then used to control crystallization in the dewaxing equipment in order to optimize performance of the dewaxing units.Type: GrantFiled: October 19, 2007Date of Patent: October 4, 2011Assignee: ExxonMobil Research and Engineering CompanyInventors: Thomas R. Palmer, Brent E. Beasley, David S. Sinclair
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Patent number: 8030240Abstract: Catalysts for dewaxing of hydrocarbon feeds, particularly feeds with elevated sulfur and nitrogen levels, are provided. The dewaxing catalysts include at least two zeolites, including a zeolite with a low silica to alumina ratio. The catalysts may be combined with a low surface binder, or alternatively the catalysts as formulated may have a high ratio of zeolite surface area to external surface area.Type: GrantFiled: December 18, 2008Date of Patent: October 4, 2011Assignee: ExxonMobil Research and Engineering CompanyInventors: Christine N. Elia, Mohan Kalyanaraman, Lei Zhang, Michel A. Daage, Darden Sinclair, Valery Sokolovskii, David M. Lowe, Jun Han, Nicholas Ohler, Daniel M. Giaquinta, Anthony F. Volpe, Jr.
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Patent number: 8017806Abstract: The invention comprises lubricating compositions and hydraulic fluids containing N,N?-diaryl-p-phenylene diamine compounds that impart good levels of oxidation inhibition in the lubricants and hydraulic fluids.Type: GrantFiled: July 21, 2009Date of Patent: September 13, 2011Assignee: Exxonmobil Research and Engineering CompanyInventors: Abhimanyu O. Patil, Jacob J. Habeeb
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Patent number: 7994237Abstract: An in-line fluid phase process for blending low crystallinity polymer components (LCPCs) and high crystallinity polymer components (HCPCs) to form pellet-stable polyolefin pellets is provided. The in-line process for producing the blend includes providing two or more parallel reactor trains and one or more separators for product blending and product-feed separation; wherein the two or more reactor trains producting the LCPC and HCPC blend components operate under fluid phase bulk homogeneous conditions, and at least one of the reactor trains operates under supercritical conditions. The HCPC blend component is a high crystallinity polypropylene-based polymer. The LCPC blend component is a low crystallinity ethylene-based or propylene-based polymer. The resultant blend pellets exhibit a reduced tendency or an eliminated tendency to agglomerate during shipping, handling and storage.Type: GrantFiled: December 18, 2008Date of Patent: August 9, 2011Assignee: ExxonMobil Research and Engineering CompanyInventors: Gabor Kiss, Alan Anthony Galuska
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Patent number: 7989409Abstract: A grease composition is provided that exhibits good low temperature torque and low oil separation. The grease comprises a base oil having a VI greater than about 120, a pour point below about ?20° C. wherein the base oil contains about 10 wt % to about 100 wt % of a gas to liquid base stock and from 0 wt % to about 90 wt % of a polyalphaolefin fluid.Type: GrantFiled: July 20, 2007Date of Patent: August 2, 2011Assignee: ExxonMobil Research and Engineering CompanyInventors: Marc-Andre Poirier, John P. Doner
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Patent number: 7989408Abstract: The present invention provides a lubricating composition comprising a major amount of a GTL lubricating base oil and a friction modifier consisting essentially of oil soluble fatty acid esters of a polyol. Such lubricating compositions have reductions in their friction coefficients that are greater than similar compositions formulated with Group III or PAO base oils.Type: GrantFiled: April 4, 2008Date of Patent: August 2, 2011Assignee: ExxonMobil Research and Engineering CompanyInventors: Marc-Andre Poirier, Olivier Sutton
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Patent number: 7939610Abstract: Provided are methods of producing polymers with broadened molecular weight and/or composition distribution in a continuous homogeneous polymerization system utilizing reactor temperature gradients, reactor polymer concentration gradients, monomer concentration gradients, catalyst concentration gradients, and combinations thereof in the polymerization reactor. Such methods are particularly suitable when utilizing metallocene catalysts and other single-site catalysts, which generally produce polymers with narrow molecular weight and composition distribution.Type: GrantFiled: May 19, 2009Date of Patent: May 10, 2011Assignee: ExxonMobil Research and Engineering CompanyInventors: Gabor Kiss, Robert Patrick Reynolds, Jr., John W. Chu, Patrick Brant, James Richardson Lattner
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Patent number: 7928162Abstract: A process for fluid phase in-line blending of plasticized polymers is provided.Type: GrantFiled: September 9, 2008Date of Patent: April 19, 2011Assignee: ExxonMobil Research and Engineering CompanyInventors: Gabor Kiss, Alan Anthony Galuska, Robert Patrick Reynolds, Jr., John W. Chu, Bryan R. Chapman, Patrick Brant, Sudhin Datta
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Patent number: 7914665Abstract: The invention relates to a process for preparing lube oil basestocks from lube oil boiling range feeds. More particularly, the present invention is directed toward a process wherein a wax containing feed is solvent dewaxed to produce at least a partially dewaxed lube oil boiling range stream, which is hydrodewaxed to produce a first lube basestock. The first lube basestock is added to an independently selected second lube basestock and additives to make a lubricating oil.Type: GrantFiled: November 14, 2005Date of Patent: March 29, 2011Assignee: ExxonMobil Research and Engineering CompanyInventors: Lei Zhang, Elizabeth Stavens, Lisa I-Ching Yeh, Ian A. Cody, William J. Murphy, Thomas R. Palmer
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Patent number: 7910637Abstract: A process for in-line blending of plasticizers and polymers is provided.Type: GrantFiled: September 9, 2008Date of Patent: March 22, 2011Assignee: ExxonMobil Research and Engineering CompanyInventors: Gabor Kiss, Alan Anthony Galuska
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Patent number: 7910772Abstract: A catalyst for the oxidation of an alkane, alkene or mixtures thereof. The catalyst includes a mixed-metal oxide having the formula MoaVbNbcTedSbeOf wherein, when a=1, b=0.01 to 1.0, c=0.01 to 1.0, d=0.01 to 1.0, e=0.01 to 1.0, and f is dependent upon the oxidation state of the other elements, the catalyst further characterized by having at least two crystal phases, the first crystal phase being an orthorhombic M1 phase and the second crystal phase being a pseudo-hexagonal M2 phase, the orthorhombic M1 phase present in an amount between greater than 60 weight percent to less than 90 weight percent. The catalysts disclosed herein exhibit a chemisorption of NH3 of less than about 0.2 mmole per gram of metal oxide.Type: GrantFiled: August 26, 2010Date of Patent: March 22, 2011Assignee: ExxonMobil Research and Engineering CompanyInventors: Kun Wang, James C. Vartuli, Wilfried Jozef Mortier, Jihad Mohammed Dakka, Robert C. Lemon
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Patent number: 7910679Abstract: Provided are bulk homogeneous polymerization processes for producing ethylene propylene random copolymers. The process includes contacting in a reactor or in a series of reactors propylene monomer, ethylene comonomer with one or more catalyst systems and optional solvent (present at less than 40 wt %), wherein the reactor train is at a temperature of between 65° C. and 180° C.Type: GrantFiled: November 14, 2008Date of Patent: March 22, 2011Assignee: ExxonMobil Research and Engineering CompanyInventors: Gabor Kiss, Robert Patrick Reynolds, Jr., John W. Chu, Steven P. Rucker, James Richardson Lattner
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Patent number: 7874471Abstract: Provided are butt welds and methods of making such butt welds using a combination of fusion root welding and friction stir welding to yield welds with decreased propensity for dropout during friction stir welding without the need for a back-up support plate. In one form of the present disclosure, the butt weld includes: two or more abutting structural steel components beveled on faying surfaces on one side of the components to form a suitably shaped fusion root weld groove and unbeveled on faying surfaces on the opposite side of the components and interconnected with a first fusion root weld on the beveled side of the components and a second friction stir weld on the unbeveled side of the components, wherein the first fusion root weld has a width ranging from 7 mm to 30 mm, a penetration depth ranging from 2 mm to 20 mm, and an overfill ranging from 2 mm to 5 mm, and wherein the stir zone of the second friction stir weld penetrates the first fusion root weld.Type: GrantFiled: December 17, 2009Date of Patent: January 25, 2011Assignee: ExxonMobil Research and Engineering CompanyInventors: Douglas Paul Fairchild, Steven Jeffrey Ford, Amit Kumar, Nathan Eugene Nissley, Nicholas E. Biery, Mario L. Macia
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Patent number: 7868201Abstract: A process for the oxidation of hydrocarbons comprises contacting the hydrocarbon with an oxygen-containing gas in the presence of a catalyst comprising a microporous solid support, preferably a zeolite, having from 8- to 12-ring open windows and comprising non-framework metal cations selected from manganese, iron, cobalt, vanadium, chromium, copper, nickel, and ruthenium, and mixtures thereof, providing that the oxygen-containing gas does not contain significant amounts of added hydrogen. The catalyst is novel and forms part of the invention. The process may be used for oxidation of alkanes, cycloalkanes, benzene and alkylbenzenes, and is suitable for use in regioselective terminal oxidation of straight chain alkanes and for selective oxidation/separation of p-dialkylbenzenes from an alkylbenzene mixture, for example, p-xylene from an isomeric mixture of xylenes.Type: GrantFiled: July 1, 2005Date of Patent: January 11, 2011Assignee: ExxonMobil Research and Engineering CompanyInventors: Bi-Zeng Zhan, Bjorn Moden, Jihad Dakka, Jose Santiesteban, Sebastian C. Reyes, Enrique Iglesia
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Patent number: 7847030Abstract: Provided is a process for making a diphenylamine-functionalized poly-?-olefin. The process has the following step: reacting an amount of a poly-?-olefin having a terminal double bond with a diphenylamine in the presence of a catalyst. The poly-?-olefin has a terminal double bond having a number average molecular weight of 120 to 600. The ratio of poly-?-olefin to diphenylamine is 1.0:1.0 to 10.0:1.0. Provided is also a diphenylamine-functionalized poly-?-olefin product.Type: GrantFiled: February 29, 2008Date of Patent: December 7, 2010Assignee: ExxonMobil Research and Engineering CompanyInventor: Abhimanyu O. Patil
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Patent number: 7842139Abstract: The present invention is directed to a method for protecting metal surfaces in oil & gas exploration and production, refinery and petrochemical process applications subject to solid particulate erosion at temperatures of up to 1000° C. The method includes the step of providing the metal surfaces in such applications with a hot erosion resistant cermet lining or insert, wherein the cermet lining or insert includes a) about 30 to about 95 vol % of a ceramic phase, and b) a metal binder phase, wherein the cermet lining or insert has a HEAT erosion resistance index of at least 5.0 and a K1C fracture toughness of at least 7.0 MPa-m1/2. The metal surfaces may also be provided with a hot erosion resistant cermet coating having a HEAT erosion resistance index of at least 5.0.Type: GrantFiled: June 30, 2006Date of Patent: November 30, 2010Assignee: ExxonMobil Research and Engineering CompanyInventors: John R. Peterson, Narasimha-Rao V. Bangaru, Robert Lee Antram, Christopher John Fowler, Neeraj S. Thirumalai, ChangMin Chun, Emery B. Lendvai-Lintner
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Patent number: 7816299Abstract: A stacked bed catalyst system comprising at least one first catalyst selected from conventional hydrotreating catalyst having an average pore diameter of greater than about 10 nm and at least one second catalyst comprising a bulk metal hydrotreating catalyst comprised of at least one Group VIII non-noble metal and at least one Group VIB metal and optionally a binder material.Type: GrantFiled: March 31, 2009Date of Patent: October 19, 2010Assignee: ExxonMobil Research and Engineering CompanyInventors: Gary P. Schleicher, Kenneth L. Riley
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Patent number: 7807601Abstract: A catalyst for the oxidation of an alkane, alkene or mixtures thereof. The catalyst includes a mixed-metal oxide having the formula MoaVbNbcTedSbeOf wherein, when a=1, b=0.01 to 1.0, c=0.01 to 1.0, d=0.01 to 1.0, e=0.01 to 1.0, and f is dependent upon the oxidation state of the other elements, the catalyst further characterized by having at least two crystal phases, the first crystal phase being an orthorhombic M1 phase and the second crystal phase being a pseudo-hexagonal M2 phase, the orthorhombic M1 phase present in an amount between greater than 60 weight percent to less than 90 weight percent. The catalysts disclosed herein exhibit a chemisorption of NH3 of less than about 0.2 mmole per gram of metal oxide.Type: GrantFiled: November 30, 2007Date of Patent: October 5, 2010Assignee: ExxonMobil Research and Engineering CompanyInventors: Kun Wang, James C. Vartuli, Wilfried J. Mortier, Jihad M. Dakka, Robert C. Lemon