Patents Represented by Attorney Thomas W. Barnes, III
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Patent number: 7976677Abstract: This invention relates to an improved bleaching process for bleaching pulp comprising at least one bleaching stage which comprises treating a hardwood pulp with a bleaching agent comprising ClO2 in the presence of a weak base such as, for example, Mg(OH)2 preferably at pH from about 3.5 to about 6.5. The invention is also relates a bleaching process for bleaching pulp having two or more bleaching stages, at least one of which and preferably two of which comprises treating a hardwood pulp with a bleaching agent comprising ClO2 in the presence of a weak base such as, for example, Mg(OH)2 preferably at pH from about 3.5 to about 6.5.Type: GrantFiled: December 18, 2006Date of Patent: July 12, 2011Assignee: International Paper CompanyInventors: Caifang Yin, Kent Witherspoon
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Patent number: 7972477Abstract: The present invention relates to a process for applying optical brightening agent (OBA) to a sheet of paper or paperboard substrate. The process comprises the step of spraying an aqueous composition comprising an optical brightening agent onto at least one surface of a sized paperboard substrate to form a treated paperboard substrate. The treated paperboard substrate includes a layer of OBA on at least one surface of the paper or paperboard substrate in which the brightness of the treated paper or paperboard substrate is greater than the sized paper or paperboard substrate before treating thereof.Type: GrantFiled: November 23, 2009Date of Patent: July 5, 2011Assignee: International Paper CompanyInventors: Benny J. Skaggs, Matt Bovee
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Patent number: 7967953Abstract: This invention relates to a paper substrate containing high surface sizing and low internal sizing and having high dimensional stability, as well as methods of making and using the composition.Type: GrantFiled: May 5, 2010Date of Patent: June 28, 2011Assignee: International Paper CompanyInventors: Kapil M. Singh, Dennis W. Anderson, Peter M. Froass, Yaoliang Hong, Krishna Kosaraju Mohan, Thomas R. Arnson, Yan C. Huang
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Patent number: 7967952Abstract: The present invention relates to a durable paper or paperboard substrate containing an effective amount of synthetic fibers and having enhanced strength in the machine direction and the cross direction, as well enhanced strength through the cross section of the sheet. The present invention further relates to methods of making and using the substrate.Type: GrantFiled: February 18, 2010Date of Patent: June 28, 2011Assignee: International Paper CompanyInventors: Richard C. Williams, Graciela Jimenez, Benny J. Skaggs
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Patent number: 7967948Abstract: A process for bleaching mechanical wood pulp is provided comprising subjecting the wood pulp to at least one bleaching stage with one or more bleaching agents in the presence of one or more optical brightening agent, wherein the bleaching agents are selected from the group consisting of oxidative bleaching agents other than chlorine based bleaching agents such as chlorine dioxide, elemental chlorine or a combination thereof, reductive bleaching agents or any combination of two or more thereof.Type: GrantFiled: June 2, 2006Date of Patent: June 28, 2011Assignee: International Paper CompanyInventor: Xuan Truong Nguyen
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Patent number: 7927458Abstract: This invention relates to a process for preparing sized paper and paperboard which incorporates in the paper and paperboard at the size press size a composition comprising one or more “hydrophobic polymers” wherein hydrophobic polymers, the amount of such polymers and the weight ratio of starch to such polymer in the composition are selected such that the paper and paper board exhibits a Cobb Value equal to or less than about 25 and to a sized paper or paperboard web formed by the process.Type: GrantFiled: February 18, 2010Date of Patent: April 19, 2011Assignee: International Paper CompanyInventors: Richard C. Williams, Peter M. Froass, Sandeep Kulkarni
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Patent number: 7837089Abstract: A box includes an outer shell surrounding an inner sleeve having spaced apart first and second sleeve side walls attached to a sleeve bottom wall. A split sleeve top wall spaced apart from sleeve bottom wall defines spaced apart first and second open ends therebetween. Split sleeve top wall includes first and second sleeve sections separated by a sleeve split. Outer shell includes first and second shell side walls attached to a shell bottom wall and covering first and second open ends of inner sleeve. A shell top wall spaced apart from shell bottom wall includes first and second shell sections separated by a shell split substantially perpendicular to sleeve split. Flanges extend from shell top and bottom walls and first and second shell side walls along and bonded to outside surfaces of the sleeve side walls. The shell and sleeve are constructed from shell and sleeve blanks respectively.Type: GrantFiled: May 29, 2008Date of Patent: November 23, 2010Assignee: International PaperInventor: Lee James Pacheco
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Patent number: 7828935Abstract: The specification discloses papers suitable for liquid electrophotographic printing (“LEP”) and a method for making such papers. According to the method, a papermaking furnish containing cellulosic fibers is formed into a fibrous web on a papermaking machine and at least partially dried. The web is then treated with a sizing composition comprising starch, an acrylic acid polymer, an organic material having an HLB value of from about 2 to about 14 such as a polyglycerol ester, and water. The treated web is dried and calendered to a final desired caliper. Since the sizing composition is an aqueous mixture, it may be applied to the web on-line during production of the paper on the papermaking machine, thereby avoiding the expense and inconvenience of conventional off-line methods used to make existing LEP papers. The resulting paper exhibits at least 80% and preferably above 90% toner adhesion as measured by the tape pull tests used for the assessment of papers printed by LEP.Type: GrantFiled: April 7, 2004Date of Patent: November 9, 2010Assignee: International Paper CompanyInventors: Yan C Huang, David B Shelmidine, Jeffrey R Becker, Ernie L Morgan
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Patent number: 7815770Abstract: The invention involves papers having either an internal starch or a size press applied starch and a boron-containing compound which is added in proportion to the starch and which is believed to interact with the starch to provide improved physical and mechanical properties in the paper. Method of forming the papers are also disclosed.Type: GrantFiled: October 27, 2009Date of Patent: October 19, 2010Assignee: International Paper CompanyInventors: Yan C. Huang, Kapil M. Singh, Yaoliang Hong, M. Bruce Lyne
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Patent number: 7794850Abstract: A method for increasing the long term storageability of a cellulosic paper or paperboard product. The method includes providing a paper or paperboard product made from cellulosic fibers having a basis weight ranging from about 80 to about 300 pounds per 3000 square feet. A holdout material is applied to at least one surface of the paper or paperboard product. The web is then coated with an ink receptive material selected from the group consisting of an aqueous acrylic polymer coating material, an aqueous biocidal agent and a combination of aqueous acrylic polymer coating material and aqueous biocidal agent and dried to provide a paper or paperboard product having enhanced long term storageability. Webs made according to the invention are suitable for making file folders which exhibit improve long term storageability by resisting damage from moisture and/or biological activity.Type: GrantFiled: October 15, 2003Date of Patent: September 14, 2010Assignee: International Paper CompanyInventors: Sandeep Kulkarni, Yuan Ling, Rick Williams, Victor P. Holbert
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Patent number: 7794567Abstract: Disclosed is an uncoated facestock product having enhanced printability, holdout, and edge wick properties, which are attained through a combination of manufacturing techniques including increased refining of the furnish, sizing, increased hard nip calendering, and the use of extended nip calendering. The resulting uncoated facestock product has the following properties: a density between about 0.7 and 1.0 g/cc and/or an ash content of less than about 15% as measured by the 525° C. standard test method; and a finished surface having a Sheffield smoothness between about 50 and 150 Sheffield units and a Parker Print Surf roughness (PPS-10) less than about 5.0 microns.Type: GrantFiled: May 23, 2008Date of Patent: September 14, 2010Assignee: International Paper Co.Inventors: Dennis W Anderson, Kristine Butts
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Patent number: 7789996Abstract: This invention relates to paper products and/or substrates suitable for being made and/or converted into wallboard tape; which also may be known as joint tape and/or drywall tape, having a pH of at least 7.0 and containing a plurality of cellulose fibers, a wet strength additive, an alkaline sizing agent, and an anionic promoter, as well as methods of making and using the same.Type: GrantFiled: February 13, 2006Date of Patent: September 7, 2010Assignee: International Paper CompanyInventors: Stephen A Buzza, Dennis W. Anderson, Yufeng Xu, Bruce Richard McGaffin, Christopher Michael Wilson
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Patent number: 7790251Abstract: The specification discloses a method for making a paper material having a reduced tendency to cut human skin. The method includes providing a papermaking furnish containing cellulosic fibers and from about 0.5 to about 5.0 wt % by weight dry basis expandable microspheres, forming a paperboard web from the papermaking furnish, drying the web, and calendaring the web to a caliper of from about 11.0 to about 18.0 mils and a density ranging from about 7.0 to about 12.0 lb/3000 ft2/mil. Papers formed according to the method and articles formed therefrom are also disclosed.Type: GrantFiled: January 23, 2009Date of Patent: September 7, 2010Assignee: International Paper CompanyInventors: Richard C Williams, Peter M Froass, David A Boone, Richard D Faber
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Patent number: 7749580Abstract: The invention relates to a gloss coated multifunctional printing paper that can be used with a variety of office printing equipment including inkjet and electrophotographic and to processes of making and using the paper. a paper substrate; and a pigmented composition coated on at least one surface of the substrate, said pigmented coating composition comprising (1) a first pigment having a BET surface area in the range of from about 50 to about 750 m2/g; (2) a second pigment having a BET surface area in the range of from about 5 to about 49 m2/g; and (3) a polymeric binder, Said coated paper having a coating gloss equal to or greater than about 30% at 75° and a Bristow Absorption length of less than about 180 mm. The coating compositions may contain other additives such as lubricants, optical brighteners and coating rheology modifiers.Type: GrantFiled: April 17, 2008Date of Patent: July 6, 2010Assignee: International Paper CompanyInventors: Jay C Song, Sen Yang
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Patent number: 7745525Abstract: A coating composition comprising a blend of at least two dye fixatives, at least one of which is a cationic polymer, and at least one of the other dye fixatives is a polyvalent metal salt, to form a water-insoluble complex. The ink recording sheets comprise a composition that is absorbed into the surface of the substrate as a sizing material, or alternatively, forms a continuous layer on the substrate. The present invention also encompasses methods for making the ink jet recording sheets.Type: GrantFiled: August 15, 2008Date of Patent: June 29, 2010Assignee: International Paper CompanyInventor: Michael F Koenig
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Patent number: 7743655Abstract: The invention provides an apparatus and method for testing the tendency of a paper to curl. The paper is cut from a paper making machine and rapidly humidified to standard TAPPI conditions, and is thereafter run through an apparatus having a substantially vertically oriented nip. The paper is measured for curl, all data are tabulated and fed back into a data acquisition or paper machine control system.Type: GrantFiled: November 18, 2008Date of Patent: June 29, 2010Assignee: International Paper CompanyInventors: Kapil M Singh, Williams Shields, Frederick Karsa
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Patent number: 7740163Abstract: An end closure design for a paperboard container having four or more end panels that form the end closure hingedly joined respectively to four side panels connected to each other by parallel, spaced apart fold lines. Each of the hinged end panels has a straight free edge parallel the hinged edge and each free edge has two spaced apart notches of the same shape and size cut therein, each positioned the same distance from the parallel, spaced apart fold lines such that when the panels are folded over, a notch from each end panel interlocks with a notch from an adjacent end panel. An opposing two of the hinged end panels also include two diagonal score lines, each extending from an interior edge of the notches to the interior corner formed by the fold lines between the end closure panel and its respective side panel. To form the end closure, the end closure panels without the diagonal score lines are folded inwardly, then the end closure panels with the diagonal score lines are folded inwardly.Type: GrantFiled: January 8, 2007Date of Patent: June 22, 2010Inventors: Tony Joseph Abshire, Michael Louis Boudreaux, Brian K. Jambois
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Patent number: 7740740Abstract: The invention provides a low density paperboard material and associated method for use in producing an insulated container, and is especially well-suited for making cups. The paperboard material comprises a paperboard web including wood fibers and expanded microspheres, and has a relatively low density ranging from about 6 to about 10 lb/3 MSF/mil, a relatively high caliper ranging from about 24 to about 35 mil, and an internal bond strength of at least about 80×10?3 ft-lbf., preferably at least 100×10?3 lft-lbf. For applications such as cups the material is also coated on one or both sides with a barrier coating, preferably low density polyethylene, to limit liquid penetration into the web. The low density paperboard material of the invention is convertible for manufacture of containers, particularly cups, and exhibits insulative properties comparable to higher cost materials conventionally used to make cups.Type: GrantFiled: September 27, 2007Date of Patent: June 22, 2010Assignee: International Paper CompanyInventors: Kosaraju Krishna Mohan, Alexander A Koukoulas, Peter Matthew Froass, David Verd Reed
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Patent number: 7736466Abstract: This invention relates to a paper substrate containing high surface sizing and low internal sizing and having high dimensional stability, as well as methods of making and using the composition.Type: GrantFiled: January 17, 2007Date of Patent: June 15, 2010Assignee: International Paper CompanyInventors: Kapil Mohan Singh, Dennis W. Anderson, Peter M Froass, Yaoliang Hong, Krishna K Mohan, Thomas R Arnson, Yan C Huang
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Patent number: 7717325Abstract: A container according to a preferred embodiment of the present invention provides an inner wall and an outer wall wrapped therearound so as to define a double-wall container construction. A plurality of spacer elements are interposed between the inner and the outer walls so as to maintain a minimum thickness of an air space defined therebetween. In normal use conditions, the spacer elements do not contact the inner wall; however, the spacer elements prevent the outer wall from contacting the inner wall during non-standard use conditions.Type: GrantFiled: October 1, 2007Date of Patent: May 18, 2010Assignee: International Paper CompanyInventors: Craig R. Puls, Jozef Milewski, Bruce J. Thoman, Wei Li, Richard A. Tedford