Abstract: The invention provides a low density paperboard material and associated method for use in producing an insulated container, and is especially well-suited for making cups. The paperboard material comprises a paperboard web including wood fibers and expanded microspheres, and has a relatively low density ranging from about 6 to about 10 lb/3MSF/mil, a relatively high caliper ranging from about 24 to about 35 mil, and an internal bond strength of at least about 80×10?3 ft-lbf., preferably at least 100×10?3 lft-lbf. For applications such as cups the material is also coated on one or both sides with a barrier coating, preferably low density polyethylene, to limit liquid penetration into the web. The low density paperboard material of the invention is convertible for manufacture of containers, particularly cups, and exhibits insulative properties comparable to higher cost materials conventionally used to make cups.

Abstract: The present invention relates to a sizing composition that, when applied to paper substrate, creates a substrate, preferably suitable for inkjet printing, having increased print density, print sharpness, low HST, and/or image dry time, the substrate preferably having high brightness and reduced color-to-color bleed as well. In addition, the present invention relates to a method of reducing the HST of a paper substrate by applying the sizing composition to at least one surface thereof. Further, the application relates to methods of making and using the sizing composition, as well as methods of making and using the paper containing the sizing composition.

Abstract: An octagonal bulk bin has sidewalls, end walls and diagonal corner panels interposed between adjacent sidewalls and end walls. Bottom flaps are foldably joined to a bottom edge of the sidewalls, end walls, and diagonal corner panels, and gusset panels connect adjacent side edges of the bottom flaps, facilitating set up of the bulk bin and spacing flap cuts from the corners of the bin to minimize or eliminate initiation of tears in the vertical corners of the bin. A plastic pallet tray has an upstanding lip around its periphery, shaped and sized to closely receive the bottom end of the octagonal bin to reinforce the bottom end and facilitate handling of the bin.

Abstract: Disclosed is an uncoated facestock product having enhanced printability, holdout, and edge wick properties, which are attained through a combination of manufacturing techniques including increased refining of the furnish, sizing, increased hard nip calendering, and the use of extended nip calendering. The resulting uncoated facestock product has the following properties: a density between about 0.7 and 1.0 g/cc and/or an ash content of less than about 15% as measured by the 525° C. standard test method; and a finished surface having a Sheffield smoothness between about 50 and 150 Sheffield units and a Parker Print Surf roughness (PPS-10) less than about 5.0 microns.

Abstract: This invention relates to a process for preparing sized paper and paperboard which incorporates in the paper and paperboard at the size press size a composition comprising one or more “hydrophobic polymers” wherein hydrophobic polymers, the amount of such polymers and the weight ratio of starch to such polymer in the composition are selected such that the paper and paper board exhibits a Cobb Value equal to or less than about 25 and to a sized paper or paperboard web formed by the process.

Abstract: The present invention relates to a durable paper or paperboard substrate containing an effective amount of synthetic fibers and having enhanced strength in the machine direction and the cross direction, as well enhanced strength through the cross section of the sheet. The present invention further relates to methods of making and using the substrate.

Abstract: This invention relates to a process for preparing sized paper and paperboard which incorporates in the paper and paperboard at the size press size a composition comprising one or more “hydrophobic polymers” wherein hydrophobic polymers, the amount of such polymers and the weight ratio of starch to such polymer in the composition are selected such that the paper and paper board exhibits a Cobb Value equal to or less than about 25 and to a sized paper or paperboard web formed by the process.

Abstract: The present invention relates to a method of increasing the brightness of pulp, pulp made from such methods and methods of using such pulp.

Abstract: The invention provides a coating composition that provides high brightness, high gloss and superior print quality. The coated product comprises a substrate coated on at least one side with a coating composition comprising a pigment component and a binder component that is made of mixture of two binder resins. Both binder resins are capable of film forming. The first binder resin provides coating gloss and adhesion properties and the second binder resin enhances coating porosity, adhesion, and anti-static properties. The first binder resin that is used at 60-95% by weight of the total binder resin blend is selected from the group consisting of vinyl acetate acrylate, styrene acrylate and styrene butadiene acrylic copolymers. The second binder resin that is used at 5-40% by weight of the total binder resin blend is selected from the group consisting of anion type polystyrene derivatives, polyethylene glycol and polypropylene glycol.

Abstract: The present invention relates to paper substrates containing either an internal starch or a size press applied starch and a boron-containing compound and having improved physical and mechanical properties, as well as methods of making and using the same.

Abstract: This invention relates to bleached mechanical paper pulps, based on fibrillated fibres of cellulose, hemicelluloses and lignin, containing calcium carbonate, in which calcium carbonate is crystallised and at least partly covers the fibrillated fibres of cellulose, hemicelluloses and lignin to which the calcium carbonate is mechanically bonded, papers made from these pulps and their preparation process.

Abstract: A disposable lid and handle combination for a container for food products, for example, and a blank for such combination which is die cut from a sheet of laminated paperboard without generation of inner scrap.

Abstract: A stackable container for carrying produce. The container has tapered side walls or end walls to aid in the stacking of like containers. Also, the container has locking flaps that allow the container to be erected manually and without the need for fasteners. Further, at least one tapered wall of the container has a reinforcement flap that creates a partial top structure in the upper part of the container that helps prevent bulging of the walls. The reinforcement flap also creates doubled stacking tabs and diagonal corner posts that aid in the stacking of like containers.

Abstract: The invention provides an apparatus and method for testing the tendency of a paper to curl. The paper is cut from a paper making machine and rapidly humidified to standard TAPPI conditions, and is thereafter run through an apparatus having a substantially vertically oriented nip. The paper is measured for curl, all data are tabulated and fed back into a data acquisition or paper machine control system.

Abstract: A container (21) for storing and shipping produce is reinforced with at least one cross beam (20) extending across the bottom wall (26) of the container to form a bridge under loose product placed in the container to support at least a portion of the weight of the product and prevent sagging of the container bottom. The cross beam is positioned and held in place by engaging the ends of the cross beam in recesses (71) formed by crushed areas (82) on an inner surface of opposing side walls, or cut-outs (93) in the side walls, and/or by flaps (42, 43) folded upwardly from the container bottom wall and to which the cross beam is attached.

Abstract: A heat transfer recording sheet comprising a support layer; an adhesive layer; and at least one ink receiving layer comprising a microporous polymeric film including at least one thermoplastic polymer. The thermoplastic polymer may be blended with a hydrophilic melt additive prior to extrusion and stretching or an already extruded and stretched microporous polymeric film may be coated with an additional layer of inorganic pigment and binder. The recording sheet containing a printed image is transferred onto target substrates such as paper and textiles.

Abstract: Reinforcing packaging strips comprised of low melt point, low density polyethylene coated on at least one surface of a substrate. Corrugated paperboard packaging comprising a fluted paperboard medium having in selected areas a reinforcing liner, wherein said reinforcing liner has an adhesive surface which when heat activated adheres to the medium surface. The resulting structure has high strength and tear resistance in designated areas.

Abstract: This invention relates to paper products and/or substrates that is multifunctional and suitable for use in a wide range of office printing equipment and contains a base sheet of cellulose fibers and a pigmented composition coated on said substrate, the coating containing a first pigment having a BET surface area of from 50 to 750 m2/g, a second pigment having a BET surface area of from 5 to 49 m2/g, and polymeric binder; as well as methods of making and using the same.

Abstract: A tongue shaped friction lock is integrally formed in a dust cover or a bottom panel of an open-topped container and positioned to capture the stacking tabs of an adjacent open-topped container. The friction lock provides a small opening through which a stacking tab may be inserted, while at the same time pushing up a locking flap, which pivots up and frictionally engages the stacking tab. A strip of reinforcing tape is embedded within the dust cover and allows one to remove and reuse the dust cover without tearing the tongue lock or the surrounding portions of the dust cover.

Abstract: A multi layer composite having oil and grease resistance comprising: a) a paper or paperboard substrate, b) a base coat on a surface of said substrate comprising a first polymer selected from the group consisting of film forming natural and synthetic polymers in the substantial absence of a mineral pigment filler, and c) a top coat on a surface of said base coat, said top coat comprising a continuous polymer phase comprising one or more film forming synthetic polymers having dispersed therein at least one platy mineral pigment and at least one non-platy mineral pigment. This invention also relates to a method of making the composite and articles of manufacture fabricated totally or in part from the composite of this invention where oil and grease resistance is required or desired, such as container, bags and wraps for packaging oily or greasy materials such as animal and human food.