Abstract: The disclosure involves resin-based sculptures, such as resin-based lighting fixtures, that include resin pieces secured together by resin-based fasteners. One or more resin-based fasteners secure the resin pieces. Furthermore, the resin-based fasteners are configured to blend in with the resin pieces in a manner that reduces the visibility of the resin-based fasteners. For instance, the resin-based fasteners can have a color and/or shade that match the color and/or shade of the resin strips.
Abstract: In general, implementations of the present invention include devices, systems, and components for mounting and/or displaying panels and panel structures with one or more post modules. The post modules, according to the present invention, can include a post, which can secure one or more panels, and covers that can conceal the post from view. Additionally, the post modules can have hollow channels between the covers and the post, which can house wires, cords, lighting elements, and other components.
Type:
Grant
Filed:
January 31, 2014
Date of Patent:
July 19, 2016
Assignee:
3Form, LLC
Inventors:
Bryan K. Harris, Brian Hillstrom, Guillaume Martin, Michael Damen
Abstract: Implementations of the present invention relate to a translucent and/or transparent polymer-based panel system that incorporates multi-colored insert layers that enable manipulation of color, transparency or light transmission of the finished panel system. Implementations of the present invention also relate to the construction of such panels to avoid the capture and retention of air within the panels through the use of textured surfaces at the lamination interfaces. In addition, implementations of the present invention provide a method of quantifying the optical response achieved in a given panel system and describes types of construction that enable the multiplicity of color and optic manipulation. Furthermore, implementations of the present invention provide methods for applying texture in an efficient, uniform manner.
Abstract: Resin-based lighting fixtures provide both light and a desirable aesthetic. The resin-based lighting fixtures include a plurality of propellers having curved resin strips that at least partially conceal a light source. The resin strips can form any number of aesthetically pleasing configurations, such as, for example, a blossom. The resin strips can be transparent or translucent. When lit, the light source can illuminate the resin strips.
Abstract: Systems, methods, and apparatus for illumination and/or providing an aesthetically pleasing lighted structure can include a hollow core with a plurality of cover panels mounted radially thereto. In at least one implementation, a lighting fixture can incorporate a lighted core and lighted or unlighted elements surrounding the lighted core. Furthermore, the lighted core can house lighting elements, while providing substantially unimpeded access thereto.
Abstract: Implementations of the present invention relate to systems, methods, and apparatus for applying heat and pressure to a laminate assembly and to form a unitary product therefrom with increased processing efficiency. One implementation includes an apparatus that can decrease processing time by directly heating and cooling platens that press the laminate assembly. Additionally, the lamination press can allow the platens to flex about the laminate assembly, thereby applying substantially uniform pressure to the laminate assembly.
Abstract: A method for manufacturing the biopolymer panel may include positioning a plurality of biopolymer sheets adjacent to one another, and subjecting them to a laminating temperature that exceeds the glass-transition temperature of the sheets for a time period sufficient to achieve lamination. The laminate panel is then quenched at a quenching temperature that is below the glass-transition temperature. The time period during lamination, as well as any “rest” period between lamination and quenching, is sufficiently short so as to prevent clouding or hazing as a result of crystallization of the biopolymer resin materials. In addition, the panel exhibits sufficient flame retardancy to meet applicable building codes, exhibits sufficient impact resistance for use as a decorative or structural panel building material, and exhibits no substantial thermally induced degradation as a result of subjection to the laminating temperature. The panels may be used as decorative or structural building materials.
Abstract: Implementations of the present invention relate to systems, methods, and apparatus for applying heat and pressure to a laminate assembly and to form a unitary product therefrom with increased processing efficiency. One implementation includes an apparatus that can decrease processing time by directly heating and cooling platens that press the laminate assembly. Additionally, the lamination press can allow the platens to flex about the laminate assembly, thereby applying substantially uniform pressure to the laminate assembly.
Abstract: An architectural panel comprises a structured core embedded in a resin material such that the resin material fills the cells of the structured core. In at least one implementation, a method of making the panel comprises pressing two or more resin substrates about the structured core at a pressure and temperature such that the resin substrates flow into and fill the cells of the structured core. In at least one other implementation, a method of making the panel comprises placing the structured core into a form, pouring a liquid resin material into the form, and allowing the resin material to harden.
Type:
Grant
Filed:
October 11, 2012
Date of Patent:
August 4, 2015
Assignee:
3form, LLC
Inventors:
Charles H. Moore, Matthew T. Sutton, John E. C. Willham
Abstract: A structured-core laminate panel can be made in an efficient, structurally sound manner without the use of adhesives (film or liquid forms) using materials with different melt or glass transition temperatures. In one implementation, a manufacturer positions one or more resin substrates about a structured core, which comprises a relatively high melt or glass transition temperature compared with that of the one or more resin substrates. The manufacturer heats the assembly to at least the glass transition temperature of the resin substrates, but not to the melt or glass transition temperature of the structured core. This allows the one or more resin substrates to melt and bond (mechanically, chemically, or both) to the structured core on one side (or inner surface), while maintaining a substantially planar or original conformation on an opposing side (or outer surface).
Type:
Grant
Filed:
April 3, 2014
Date of Patent:
July 28, 2015
Assignee:
3form, LLC
Inventors:
M. Hoyt Brewster, Charles H. Moore, John E. C. Willham
Abstract: A structured-core laminate panel can be made in an efficient, structurally sound manner without the use of adhesives (film or liquid forms) using materials with different melt or glass transition temperatures. In one implementation, a manufacturer positions one or more resin substrates about a structured core, which comprises a relatively high melt or glass transition temperature compared with that of the one or more resin substrates. The manufacturer heats the assembly to at least the glass transition temperature of the resin substrates, but not to the melt or glass transition temperature of the structured core. This allows the one or more resin substrates to melt and bond (mechanically, chemically, or both) to the structured core on one side (or inner surface), while maintaining a substantially planar or original conformation on an opposing side (or outer surface).
Type:
Grant
Filed:
September 17, 2013
Date of Patent:
July 28, 2015
Assignee:
3form, LLC
Inventors:
M. Hoyt Brewster, Charles H. Moore, John E. C. Willham
Abstract: A dichroic, light refracting resin panel comprises one or more dichroic/refracting films that have been embedded and/or laminated between a plurality of resin substrates, such as copolyester, polycarbonate, and/or acrylic substrates. The dichroic resin panel can be manufactured with a variety of different materials, and with autoclave or hot press methods in a manner that ensures structural and aesthetic integrity. Specifically, a dichroic resin panel in accordance with the present invention can be created in such a way as to avoid delamination despite a variety of end-uses and formations (e.g., curved panel, embossed/textured surfaces). In addition, the dichroic resin panels can be handled, transported, and installed in a variety of exterior or interior applications, even where certain building code requirements may be relatively stringent. The dichroic resin panels can be used in a variety of structural and/or aesthetic applications.