Patents Assigned to A123 Systems, Inc.
  • Publication number: 20150364791
    Abstract: A material suitable for use in an electrode, preferably an anode, and processes of its formation are provided. The material includes an electrode base material and an organic artificial solid electrolyte interface material including a water soluble organic polymer coating the electrode base material. The polymer is polymerized with a crosslinker to form the organic artificial solid electrolyte interface material. The resulting artificial SEI coated electrode material demonstrates superior discharge rate capacity and cycle stability.
    Type: Application
    Filed: February 4, 2014
    Publication date: December 17, 2015
    Applicant: A123 Systems, Inc.
    Inventors: Viet Vu, Jinjun Shi, Pu Zhang
  • Publication number: 20140368158
    Abstract: A rechargeable, hybrid battery system incorporates a high power battery component and a high energy density battery component. The voltage of the high energy density battery varies as a function of its state of charge, but remains greater than the voltage of the high power battery throughout the operating range of the battery system.
    Type: Application
    Filed: December 5, 2012
    Publication date: December 18, 2014
    Applicant: A123 SYSTEMS, INC.
    Inventors: Viet Vu, Michael R. Wixom
  • Publication number: 20140138591
    Abstract: A positive electroactive material is described, including: a lithium iron manganese phosphate compound having a composition of LiaFe1-x-yMnxDy(PO4)z, wherein 1.0<a?1.10, 0<x?0.5, 0?y?0.10, 1.0<z?1.10 and D is selected from the group consisting of Co, Ni, V, Nb and combinations thereof; and a lithium metal oxide, wherein the lithium iron manganese phosphate compound is optionally doped with Ti, Zr, Nb, Al, Ta, W, Mg or F. A battery containing the positive electroactive material is also described.
    Type: Application
    Filed: January 24, 2014
    Publication date: May 22, 2014
    Applicant: A123 Systems, Inc.
    Inventors: Sang-Young YOON, Rocco IOCCO, Jeong Ju CHO
  • Patent number: 8679679
    Abstract: A composite material having utility as an anode for lithium ion batteries comprises silicon, a transition metal, a ceramic and an electrically conductive diluent such as carbon. In particular instances, the ceramic is electrically conductive, and may comprise vanadium carbide or tungsten carbide. The transition metal may, in some instances, comprise iron. The material may be fabricated by grinding together a starting mixture of the components, and grinding may be accomplished in a high impact ball milling process, and the grinding step may cause partial alloying of the silicon with the metal and/or carbon. Further disclosed is a method for making the material as well as electrodes which incorporate the material.
    Type: Grant
    Filed: January 8, 2009
    Date of Patent: March 25, 2014
    Assignee: A123 Systems, Inc.
    Inventors: Pu Zhang, Suresh Mani, Junqing Ma, Liya Wang, Jun Q. Chin
  • Publication number: 20140049222
    Abstract: Systems and methods for balancing battery cells of a battery pack are disclosed. In one example, a charge imbalance is determined while battery cells operate in a high charge resolution voltage range. The charge imbalance determined during operation in the high charge resolution voltage range may be removed when the battery cells are operated in a low charge resolution voltage range. The system and method may be particularly useful for balancing battery cells that operate in the low charge resolution voltage range for a large portion of their operating time.
    Type: Application
    Filed: March 7, 2012
    Publication date: February 20, 2014
    Applicant: A123 SYSTEMS, INC
    Inventors: Brian C. Moorhead, Brian D. Rutkowski
  • Publication number: 20140042980
    Abstract: Systems and methods for balancing charge of battery cells of a battery pack are disclosed. In one example, battery cell balancing may be improved by balancing battery cells of a battery cell stack simultaneously. The system and method may be particularly useful battery packs that may be constructed with battery cell stacks that vary in a number of series battery cells.
    Type: Application
    Filed: April 17, 2012
    Publication date: February 13, 2014
    Applicant: A123 Systems, Inc.
    Inventors: John H. Floros, Paul W. Firehammer
  • Publication number: 20140038012
    Abstract: A battery pack includes at least one voltaic cell module. A substrate is mechanically coupled to the module and configured to receive excess heat therefrom. A section of an electrically insulating thermal gap pad is arranged between the module and the substrate. The pad includes a dielectric sheet supporting a deformable layer.
    Type: Application
    Filed: April 17, 2012
    Publication date: February 6, 2014
    Applicant: A 123 Systems, Inc.
    Inventors: Allan Alimario, Jason R. Davis, Chad Allison, Jonathan Hostler, David Allen
  • Patent number: 8629581
    Abstract: Systems and methods for communicating notice to limit battery degradation within a battery pack are disclosed. In one example, a signal is generated and passed between modules of a battery pack to provide notice to limit battery pack degradation. The system and method may be particularly useful for a battery pack with distributed battery modules.
    Type: Grant
    Filed: June 9, 2010
    Date of Patent: January 14, 2014
    Assignee: A123 Systems, Inc.
    Inventors: Brian D. Rutkowski, Brian C. Moorhead, Paul W. Firehammer, John W. Wagner
  • Publication number: 20130295435
    Abstract: A battery housing is comprised of a unitary, seamless base member having a generally planar, quadrilateral bottom face with a side wall extending therefrom. The length dimension of the bottom face is at least twice the height of the side wall. The base member has an open top face. The housing includes a cover which closes the open top face and is engageable with the side wall of the base. An electrically resistive sealing gasket is configured to contact the cover member and the side wall so as to provide a fluid-tight seal. The components are mechanically interlocked by crimping or hemming. The housing is specifically configured to accommodate stacking of individual batteries into power assemblies, and the geometry of the housing optimizes thermal management. Further disclosed are batteries and battery assemblies including the housing.
    Type: Application
    Filed: June 2, 2011
    Publication date: November 7, 2013
    Applicant: A123 SYSTEMS, INC.
    Inventor: Viet Vu
  • Publication number: 20130265059
    Abstract: Systems and methods for verifying a reference voltage within a battery pack are disclosed. In one example, an assessment of a reference voltage is made via a band-gap voltage of a microcontroller. The system and method may be particularly useful determining whether or not the reference voltage has drifted from a desired voltage.
    Type: Application
    Filed: October 6, 2011
    Publication date: October 10, 2013
    Applicant: A123 SYSTEMS, INC.
    Inventors: John H. Floros, Paul W. Firehammer
  • Publication number: 20130252043
    Abstract: A method for reducing moisture in a battery enclosure is presented. The method may reduce battery degradation during some conditions. In one example, moisture is controlled in a battery enclosure by a desiccant material. In another example, moisture is controlled in a battery enclosure by periodically passing electrical current through a Peltier device.
    Type: Application
    Filed: December 14, 2010
    Publication date: September 26, 2013
    Applicant: A123 SYSTEMS, INC.
    Inventor: Chad Jeromy Allison
  • Patent number: 8541979
    Abstract: Systems and methods for actively balancing battery cells are disclosed. In one example, a charge is supplied to different battery cells at different times during a battery discharge cycle. The method may reduce instantaneous current draw within a battery pack.
    Type: Grant
    Filed: June 22, 2010
    Date of Patent: September 24, 2013
    Assignee: A123 Systems, Inc.
    Inventors: Paul W. Firehammer, Benjamin Sinsheimer
  • Patent number: 8531160
    Abstract: Systems and methods for adjusting sampling and switching rates of a battery management system are provided. For example, a rate at which different battery cells of a battery cell stack are in communication with an analog to digital converter may be adjusted in response to conditions of a battery cell.
    Type: Grant
    Filed: August 11, 2010
    Date of Patent: September 10, 2013
    Assignee: A123 Systems, Inc.
    Inventors: Brian C. Moorhead, Brian D. Rutkowski
  • Publication number: 20130202959
    Abstract: Methods are provided for making bipolar electrochemical devices, such as batteries, using electrophoresis. A bipolar device is assembled by applying a field that creates a physical separation between two active electrode materials, without requiring insertion of a discrete separator film or electrolyte layer.
    Type: Application
    Filed: January 25, 2013
    Publication date: August 8, 2013
    Applicants: A123 Systems, Inc., Massachusetts Institute of Technology
    Inventors: Massachusetts Institute of Technology, A123 Systems, Inc.
  • Publication number: 20130171480
    Abstract: Systems and methods monitoring battery bus bars are disclosed. In one example, positive temperature coefficient thermistors are coupled to battery bus bars. The systems and method may reduce the cost and complexity of battery bus bar monitoring.
    Type: Application
    Filed: May 26, 2011
    Publication date: July 4, 2013
    Applicant: A123 SYSTEMS, INC.
    Inventors: Kirk Englert, Brian D. Rutkowski
  • Publication number: 20130119941
    Abstract: Systems and methods for assessing operation of ADCs of a battery pack supplying power to a vehicle are disclosed. One example system comprises, a first ADC for determining the voltage of at least one battery cell; a second ADC for determining the voltage of a plurality of battery cells; and a controller performing an action in response to comparing an output of said first ADC to an output of said second ADC.
    Type: Application
    Filed: March 23, 2011
    Publication date: May 16, 2013
    Applicant: A123 SYSTEMS, INC.
    Inventors: Brian C. Moorhead, Paul W. Firehammer
  • Publication number: 20130116844
    Abstract: The grid load synchronization system described herein permits proactive mitigation of the effects of large loads transitioning on and off the power grid and the resultant risks and power quality issues associated therewith. The disclosed proactive system permits a grid-connected power consumer to synchronize demand with power storage equipment in real time using a digital communication link. The power consumer transmits requests to bring a load online or offline to a control site. The control site coordinates power grid source(s) and power grid loads to maintain power quality when loads go on and offline. The control sites manage requests from multiple power consumers and schedule the various loads for the consumers to mitigate the effects of large loads transitioning on and off the power grid. The resulting power quality can be guaranteed when adequate battery resources are made proactively available, rather than reacting to line conditions to engage compensation actions.
    Type: Application
    Filed: December 3, 2010
    Publication date: May 9, 2013
    Applicant: A123 Systems, Inc.
    Inventors: John M. McNally, Peter Gottlieb
  • Publication number: 20130101874
    Abstract: The present disclosure relates battery with an integrated power management system and scalable cutoff component, the battery system including a battery housing with first and second voltage output terminals, a plurality of rechargeable battery cells within the battery housing and having first and second voltage terminals; a power management system for generating an external control signal and an internal control signal based upon monitored operating parameters of the plurality of rechargeable battery cells, said external control signal for controlling an external power source and/or an external load, said power management system forming an integral part of the battery system; and a cutoff switch circuit within the battery housing and for making and breaking a conductive path between the first voltage terminal of the plurality of battery cells and the first voltage output terminal of the battery housing in response the internal control signal from the battery management system.
    Type: Application
    Filed: December 6, 2010
    Publication date: April 25, 2013
    Applicant: A123 SYSTEMS, INC.
    Inventor: Brian J. Pevear
  • Patent number: 8427107
    Abstract: Systems and methods for extending the useable capacity of a battery pack are disclosed. In one example, flyback transformers supply charge to lower capacity battery cells to extend battery output.
    Type: Grant
    Filed: June 22, 2010
    Date of Patent: April 23, 2013
    Assignee: A 123 Systems, Inc.
    Inventor: Paul W. Firehammer
  • Patent number: 8417400
    Abstract: A multi-directional power conversion system for providing power to a motor of a hybrid vehicle includes an electric control unit; an electric motor which provides a driving force to the vehicle; a primary energy storage device; and a secondary energy storage device. An energy management system communicates parameters of the energy storage devices to the electronic control unit. A power manipulating device is coupled between the primary energy storage device and the secondary energy storage device that is configured to manage power between the energy sources and deliver electricity external the vehicle.
    Type: Grant
    Filed: February 8, 2008
    Date of Patent: April 9, 2013
    Assignee: A123 Systems, Inc.
    Inventor: Akos Toth