Patents Assigned to A123 Systems, Inc.
  • Patent number: 8080338
    Abstract: A high capacity, high charge rate lithium secondary cell includes a high capacity lithium-containing positive electrode in electronic contact with a positive electrode current collector, said current collector in electrical connection with an external circuit, a high capacity negative electrode in electronic contact with a negative electrode current collector, said current collector in electrical connection with an external circuit, a separator positioned between and in ionic contact with the cathode and the anode, and an electrolyte in ionic contact with the positive and negative electrodes, wherein the total area specific impedance for the cell and the relative area specific impedances for the positive and negative electrodes are such that, during charging at greater than or equal to 4 C, the negative electrode potential is above the potential of metallic lithium.
    Type: Grant
    Filed: September 13, 2010
    Date of Patent: December 20, 2011
    Assignee: A123 Systems, Inc.
    Inventors: Antoni S. Gozdz, Andrew C. Chu, Yet Ming Chiang, Gilbert N. Riley, Jr.
  • Patent number: 8076030
    Abstract: Disclosed is a lithium titanate material, which may include an additive, and its use as an electrode in a battery. Specifically disclosed is a lithium titanate based material, with primary particle size larger than 100 nm, having very good high rate charge and discharge capabilities when incorporated into a lithium battery.
    Type: Grant
    Filed: December 12, 2007
    Date of Patent: December 13, 2011
    Assignee: A123 Systems, Inc.
    Inventors: Pu Zhang, Suresh Mani, Yet-Ming Chiang, Shih-Chieh Yin, Brian Glomski, Young-Il Jang, Christopher Silkowski, Michael R. Wixom
  • Publication number: 20110278170
    Abstract: An energy storage device includes a first electrode comprising a first material and a second electrode comprising a second material, at least a portion of the first and second materials forming an interpenetrating network when dispersed in an electrolyte, the electrolyte, the first material and the second material are selected so that the first and second materials exert a repelling force on each other when combined. An electrochemical device, includes a first electrode in electrical communication with a first current collector; a second electrode in electrical communication with a second current collector; and an ionically conductive medium in ionic contact with said first and second electrodes, wherein at least a portion of the first and second electrodes form an interpenetrating network and wherein at least one of the first and second electrodes comprises an electrode structure providing two or more pathways to its current collector.
    Type: Application
    Filed: June 27, 2011
    Publication date: November 17, 2011
    Applicant: A123 SYSTEMS, INC.
    Inventors: Yet-Ming CHIANG, William Douglas MOOREHEAD, Antoni S. GOZDZ, Richard K. HOLMAN, Andrew LOXLEY, Gilberg N. RILEY, JR., Michael S. VIOLA
  • Patent number: 8057936
    Abstract: Nanoscale ion storage materials are provided that exhibit unique properties measurably distinct from their larger scale counterparts. For example, the nanoscale materials can exhibit increased electronic conductivity, improved electromechanical stability, increased rate of intercalation, and/or an extended range of solid solution. Useful nanoscale materials include alkaline transition metal phosphates, such as LiMPO4, where M is one or more transition metals. The nanoscale ion storage materials are useful for producing devices such as high energy and high power storage batteries, battery-capacitor hybrid devices, and high rate electrochromic devices.
    Type: Grant
    Filed: April 14, 2011
    Date of Patent: November 15, 2011
    Assignee: A123 Systems, Inc.
    Inventors: Yet-Ming Chiang, Antoni S. Gozdz, Martin W. Payne
  • Publication number: 20110244324
    Abstract: A lithium-ion battery having over-discharge protection includes an anode comprising at least an electrochemically active anode material, said anode having an anode irreversible capacity loss during a first charge of the lithium-ion battery; and a cathode comprising at least an electrochemically active cathode material characterized by the formula: xLi2MnO3.(1?x)LiMnaNibCocO2, where 0<x<1 and a+b+c=1, and x, a, b, and c are selected to provide a cathode irreversible capacity loss during a first charge of the lithium-ion battery that is greater than or equal to the anode irreversible capacity loss, and wherein the cathode possesses a voltage step less than about 2 V versus Li.
    Type: Application
    Filed: April 4, 2011
    Publication date: October 6, 2011
    Applicant: A123 SYSTEMS, INC.
    Inventor: Young-Il JANG
  • Patent number: 8003250
    Abstract: The energy density of the entire cell may be improved while retaining high power density by use of an alkali metal transition metal polyanion compound as the cathode and a thin film metal or metalloid anode. The thin film anode may be initially unalloyed or partially unalloyed. During use, the thin film anode may be only partially unalloyed relative to the theoretical maximum. The high volumetric capacity of the metal anode makes it possible to use a dense or porous thin film anode in conjunction with a relatively thin particle-based cathode to thereby improve the energy density of the cell.
    Type: Grant
    Filed: June 23, 2005
    Date of Patent: August 23, 2011
    Assignee: A123 Systems, Inc.
    Inventors: Yet Ming Chiang, Antoni S. Gozdz, Gilbert N. Riley, Jr.
  • Publication number: 20110195306
    Abstract: Nanoscale ion storage materials are provided that exhibit unique properties measurably distinct from their larger scale counterparts. For example, the nanoscale materials can exhibit increased electronic conductivity, improved electromechanical stability, increased rate of intercalation, and/or an extended range of solid solution. Useful nanoscale materials include alkaline transition metal phosphates, such as LiMPO4, where M is one or more transition metals. The nanoscale ion storage materials are useful for producing devices such as high energy and high power storage batteries, battery-capacitor hybrid devices, and high rate electrochromic devices.
    Type: Application
    Filed: April 14, 2011
    Publication date: August 11, 2011
    Applicant: A123 SYSTEMS, INC.
    Inventors: Yet-Ming CHIANG, Antoni S. GOZDZ, Martin W. PAYNE
  • Patent number: 7988746
    Abstract: An energy storage device includes a first electrode comprising a first material and a second electrode comprising a second material, at least a portion of the first and second materials forming an interpenetrating network when dispersed in an electrolyte, the electrolyte, the first material and the second material are selected so that the first and second materials exert a repelling force on each other when combined. An electrochemical device, includes a first electrode in electrical communication with a first current collector; a second electrode in electrical communication with a second current collector; and an ionically conductive medium in ionic contact with said first and second electrodes, wherein at least a portion of the first and second electrodes form an interpenetrating network and wherein at least one of the first and second electrodes comprises an electrode structure providing two or more pathways to its current collector.
    Type: Grant
    Filed: September 20, 2010
    Date of Patent: August 2, 2011
    Assignees: A123 Systems, Inc., Massachusetts Institute of Technology
    Inventors: Yet-Ming Chiang, William D. Moorehead, Antoni S. Gozdz, Richard K. Holman, Andrew L. Loxley, Gilbert N. Riley, Jr., Michael S. Viola
  • Patent number: 7990101
    Abstract: An energy delivery system includes at least one string of two or more energy delivery modules electrically coupled in series. Each energy delivery module includes one or more energy delivery devices for storing and delivering electrical current, and a module monitor for monitoring and controlling each of the energy delivery devices. Each string of energy delivery modules includes a string communication path accessible to each of the energy delivery modules, wherein the module monitor of each energy delivery module is operable to communicate information associated with its energy delivery module through the string communication path. Each string also includes a string manager device for communicating with each module monitor in the string, through the string communication path. The energy delivery system also includes a system controller for communicating with each string manager device through a system communication path.
    Type: Grant
    Filed: May 15, 2007
    Date of Patent: August 2, 2011
    Assignee: A123 Systems, Inc.
    Inventors: C. Michael Hoff, Benjamin Craig Shaffer, Greg Tremelling, Jonah S. Myerberg, Ricardo Fulop, Andrew C. Chu
  • Patent number: 7939201
    Abstract: Nanoscale ion storage materials are provided that exhibit unique properties measurably distinct from their larger scale counterparts. For example, the nanoscale materials can exhibit increased electronic conductivity, improved electromechanical stability, increased rate of intercalation, and/or an extended range of solid solution. Useful nanoscale materials include alkaline transition metal phosphates, such as LiMPO4, where M is one or more transition metals. The nanoscale ion storage materials are useful for producing devices such as high energy and high power storage batteries, battery-capacitor hybrid devices, and high rate electrochromic devices.
    Type: Grant
    Filed: April 3, 2006
    Date of Patent: May 10, 2011
    Assignee: A123 Systems, Inc.
    Inventors: Yet-Ming Chiang, Antoni S. Gozdz, Martin W. Payne
  • Patent number: 7927732
    Abstract: A compact, robust, multifunctional and highly manufacturable rechargeable battery cell is provided. The cell design dedicates minimal internal volume to inert components of the cell. This is accomplished, in part, by providing multiple functionalities to individual cell components.
    Type: Grant
    Filed: September 5, 2006
    Date of Patent: April 19, 2011
    Assignee: A123 Systems, Inc.
    Inventors: Jonah S. Myerberg, Donald G. Dafoe, Grace S. Chang, Andrew C. Chu, Hung-Chieh Shiao
  • Publication number: 20110081577
    Abstract: A high capacity, high charge rate lithium secondary cell includes a high capacity lithium-containing positive electrode in electronic contact with a positive electrode current collector, said current collector in electrical connection with an external circuit, a high capacity negative electrode in electronic contact with a negative electrode current collector, said current collector in electrical connection with an external circuit, a separator positioned between and in ionic contact with the cathode and the anode, and an electrolyte in ionic contact with the positive and negative electrodes, wherein the total area specific impedance for the cell and the relative area specific impedances for the positive and negative electrodes are such that, during charging at greater than or equal to 4 C, the negative electrode potential is above the potential of metallic lithium.
    Type: Application
    Filed: September 13, 2010
    Publication date: April 7, 2011
    Applicant: A123 Systems, Inc.
    Inventors: Antoni S. Gozdz, Andrew C. Chu, Yet Ming Chiang, Gilbert N. Riley, JR.
  • Publication number: 20110074215
    Abstract: The disclosed system includes a metering device for monitoring electrical power grid conditions, a controller for determining if the metering device is detecting a condition on an electrical grid that is indicative of a delayed voltage recovery event, and a communication device for communicating with one or more remotely located bi-directional power source modules connected to the electrical power grid, wherein the controller is programmed to send a notification via the communication device to the one or more remotely located bi-directional power source modules if the controller detects a condition indicative of delayed voltage recovery event. In some embodiments, the metering device includes a grid metering device. In some embodiments, the metering device measures power factor, and a change in the voltage and ratio of VARs to Watts.
    Type: Application
    Filed: September 28, 2010
    Publication date: March 31, 2011
    Applicant: A123 SYSTEMS, INC.
    Inventors: Charles VARTANIAN, C. Michael HOFF, David COLUCCI, Peter GOTTLIEB
  • Publication number: 20110068295
    Abstract: High-purity crystalline ferric phosphate material with desirable characteristics for use in synthesis of nano-sized LFP cathode material are described. The ferric phosphate dihydrate material has as disclosed herein has a molar ratio of phosphorous to iron is from about 1.001 to about 1.05, a surface area of from about 25 m2/g to about 65 m2/g, and is substantially free of metallic or magnetic impurities. Methods of synthesizing high-purity crystalline ferric phosphate material with desirable characteristics for use in synthesis of nano-sized LFP cathode material are also described. In some embodiments, one or more magnetic traps are used during the reaction process and/or after the formation of the final product to remove magnetic impurities. In some embodiments, a synthetic method of ferric phosphate using multiple steps is described, wherein the intermediate of the synthesis is isolated and purified to improve the purity of the ferric phosphate material.
    Type: Application
    Filed: September 20, 2010
    Publication date: March 24, 2011
    Applicant: A123 SYSTEMS, INC.
    Inventors: Larry W. BECK, Mahrokh SOLTANI, Liya WANG
  • Publication number: 20110068298
    Abstract: Materials useful as electrodes for lithium batteries have very good electronic and ionic conductivities. They are fabricated from a starting mixture which includes a metal, a phosphate ion, and an additive which enhances the transport of lithium ions in the resultant material. The mixture is heated in a reducing environment to produce the material. The additive may comprise a pentavalent metal or a carbon. In certain embodiments the material is a two-phase material. Also disclosed are electrodes which incorporate the materials and lithium batteries which incorporate those electrodes.
    Type: Application
    Filed: November 29, 2010
    Publication date: March 24, 2011
    Applicant: A123 Systems, Inc.
    Inventors: Michael R. WIXOM, Chuanjing XU
  • Publication number: 20110052988
    Abstract: Improved positive electrode material and methods for making the same are described. Lithium-iron-manganese phosphate materials, doped with one or more dopant Co, Ni, V, and Nb, and methods for making the same are described. The improved positive electrode material of the present invention is capable of exhibiting improved energy density and/or specific capacity for use in wide range of applications. In certain embodiments, energy density of greater than 340 mWh/g is possible.
    Type: Application
    Filed: August 25, 2010
    Publication date: March 3, 2011
    Applicant: A123 Systems, Inc.
    Inventors: Larry W. BECK, Chuanjing Xu, Young-ll Jang
  • Publication number: 20110045346
    Abstract: An energy storage device includes a first electrode comprising a first material and a second electrode comprising a second material, at least a portion of the first and second materials forming an interpenetrating network when dispersed in an electrolyte, the electrolyte, the first material and the second material are selected so that the first and second materials exert a repelling force on each other when combined. An electrochemical device, includes a first electrode in electrical communication with a first current collector; a second electrode in electrical communication with a second current collector; and an ionically conductive medium in ionic contact with said first and second electrodes, wherein at least a portion of the first and second electrodes form an interpenetrating network and wherein at least one of the first and second electrodes comprises an electrode structure providing two or more pathways to its current collector.
    Type: Application
    Filed: September 27, 2010
    Publication date: February 24, 2011
    Applicants: Massachusetts Institute of Technology, A123 Systems, Inc.
    Inventors: Yet-Ming Chiang, William Douglas Moorehead
  • Publication number: 20110027656
    Abstract: Methods are provided for making bipolar electrochemical devices, such as batteries, using electrophoresis. A bipolar device is assembled by applying a field that creates a physical separation between two active electrode materials, without requiring insertion of a discrete separator film or electrolyte layer.
    Type: Application
    Filed: January 22, 2010
    Publication date: February 3, 2011
    Applicants: Massachusetts Institute of Technology, A123 Systems, Inc.
    Inventors: Yet-Ming Chiang, Benjamin Hellweg, Richard K. Holman, Steven M. Tobias, Dong-Wan Kim, Ryan Craig Wartena
  • Patent number: 7879493
    Abstract: Disclosed is a doped lithium titanate and its use as an electrode in a battery. Further disclosed is a method for making an alkali metal titanate, which method includes mixing an alkali metal compound and a titanium compound, impact milling the mixture, and heating the milled mixture for a time, and at a temperature, sufficient to convert the mixture to the alkali metal titanate. The alkali metal compound can be in the form of Li2CO3 and the titanium compound can be in the form of TiO2. A dopant may be included in the mixture.
    Type: Grant
    Filed: June 4, 2007
    Date of Patent: February 1, 2011
    Assignee: A123 Systems, Inc.
    Inventors: Pu Zhang, Suresh Mani, Michael R. Wixom
  • Publication number: 20110014102
    Abstract: A composite material having utility for removing sulfur from a feedstock comprises a ceramic matrix having a relatively low melting point metal such as tin, zinc, lead or bismuth nanodispersed therein. The material may be prepared from a mixture of particles of a precursor of the ceramic matrix and precursor of the metal. The precursors are selected such that the melting point of the precursor of the ceramic is less than the melting point of the precursor of the metal. The mixture of precursor materials is heated to a temperature sufficient to melt the precursor of the ceramic material so as to coat it onto the precursor of the metal. The ceramic precursor is then reacted so as to convert it to a ceramic. Thereafter, the precursor of the metal is converted to a free metal which is retained within the ceramic matrix so as to prevent agglomeration.
    Type: Application
    Filed: February 12, 2010
    Publication date: January 20, 2011
    Applicant: A123 Systems, Inc.
    Inventors: Hanwei Lei, Maha Hammoud, Adam Rand, Liya Wang