Abstract: A method of sealing a joint between components especially in an aircraft comprises the steps of identifying the sealing gap to be sealed; selecting a suitable sealing material having a fractional maximum sealing thickness and a fractional fully-compressed thickness and selecting a suitable thickness of that sealing material, based on a consideration of the fractional maximum sealing thickness and the fractional fully-compressed thickness of the sealing material and on the sealing gap; locating, between the mating surfaces of the components to be sealed, the suitable thickness of the suitable sealing material; and fastening the components together.

Abstract: A method of processing a composite material comprising heating a porous layer in contact with the composite material above its melting point whereby it melts and becomes incorporated into the composite material. The material may be formed by a matrix diffusion process. In this case the porous layer acts as a distribution layer. Alternatively the material may be formed as a stack of prepregs. In this case the porous layer acts as a breather layer. The porous layer may comprise a polysulphone or polyethersulphone which increases the toughness of the material.

Abstract: engine, the system comprising: first and second fuel pumps each having a pump inlet for collecting fuel from the fuel tank; and a water scavenging line coupling a water inlet to the pump inlet of the first pump. The first pump is configured to pump fuel towards the engine at a higher rate than the second pump, unless the first pump fails. A method of removing water from an aircraft fuel tank, the method comprising collecting water from a pool at the bottom of the fuel tank during take off or climb and feeding the water to an engine of the aircraft.

Abstract: An aircraft structure comprising: a spar; a primary cover attached to the spar and extending on a first side of the spar; and a secondary cover positioned on a second side of the spar and partially overlapping an internal surface of the primary cover. A bracket is attached to the spar, and a spacer is provided between the secondary cover and the bracket. The spacer is sized so that the primary and secondary covers together form a substantially continuous external aerodynamic surface. The structure provides an alternative to conventional butt-strap arrangements.

Abstract: A composite structure comprising: a panel formed from two or more plies of composite material, the panel having a surface formed with a step where the thickness of the panel changes. Two or more stiffeners are attached to the surface of the panel. One of the stiffeners engages at least part of the step so as to transmit load forces in the panel.

Abstract: A method of fabricating a composite component comprising the steps of: loading a preform into a component forming environment, filling the environment with a solvent carrying a catalyst material in solution or suspension, draining this liquid from the mould thereby leaving a residue of the catalyst material on the perform and/or the interior surface of the forming environment, heating the forming environment and subsequently or concurrently introducing a carbonaceous gas under such conditions as to grow a carbon nanotube structure on the preform and/or the forming environment surfaces, removing the carbonaceous gas, and introducing a liquid resin material into the forming environment whereby the resin disperses through the preform and carbon nanotube structure thereby forming the finished composite component once the resin is cured or set.

Abstract: According to the invention, the engine pylon for the suspension of a turbo engine under an aircraft wing is such that the trailing edge of the rear lower part of the engine pylon is shifted toward the root of the wing.

Abstract: An aircraft control surface failsafe hinge configuration is disclosed. The arrangement comprises a drop link configuration which is adapted to attach a control surface to an aircraft structure where the drop link additionally incorporates a failsafe hinge means which provides a backup hinge connection between the control surface and the aircraft structure to which it is attached. The improved failsafe hinge construction may be applied to any aircraft control surface such as an aileron, elevator, vertical tail plane and the like.

Abstract: A cable routing clip comprises a base for attaching the clip to a structure. At least one cable clamp extends from the base. The, or each, cable clamp comprises a ring of resilient material having a split to enable a cable to be inserted therein. A plurality of fastening means are provided for closing the split or splits to retain a cable therein. Each of the plurality of fastening means is arranged to independently retain a cable in the event of the failure of another of the fastening means.

Abstract: A fuel system comprising: a fuel line coupled to an engine; a fuel pump having an inlet coupled to a fuel tank and an outlet coupled to the fuel line; and a water scavenging system having an inlet for collecting water and an outlet coupled to the fuel line in parallel with the pump. The water scavenging system is powered by the hydraulic action of fuel in the fuel line using for example a venturi arrangement or a motor/pump combination.

Abstract: A method of manufacturing a composite material, the method comprising: growing a layer of reinforcement; and impregnating the layer with a matrix. The reinforcement layer may be formed by a chemical vapour deposition process. The method can be used as an additive layer manufacturing technique to form a component with a desired shape and physical characteristics, or can be used to form a thin sheet material.

Abstract: The invention relates to aircraft noise reduction apparatus, in particular, but not exclusively, to noise reduction apparatus on an aircraft landing gear. The aircraft noise reduction apparatus comprises a noise reduction attachment for a landing gear of an aircraft. The noise reduction apparatus is movable between a first position in which it deflects air away from a noise inducing component of the landing gear and a second position in which it allows access to the noise inducing component. The movement of the noise reduction attachment between the first and second positions is actuated by a part of the landing gear.

Abstract: An actuator, comprises a housing, a first prime mover for producing rotary motion, a first gearbox arranged to convert in use the rotary motion from the first prime mover into rotary motion having higher torque and lower speed. The first gearbox comprises a casing mounted for rotation relative to the housing of the actuator and a second gearbox arranged to convert rotary motion of the casing of the first gearbox into rotary motion having lower torque and higher speed. A brake is arranged to act on the rotary motion having lower torque and higher speed from the second gearbox. In use when the first gearbox is not jammed, the brake may be applied to resist relative rotation between the casing of the first gearbox and the housing of the actuator. When the first gearbox is jammed, the brake may be released thereby allowing the casing of the first gearbox to rotate relative to the housing of the actuator. The actuator may thereby be jam-tolerant. A second motor may also be provided.

Abstract: A method and apparatus for curing a thermosetting material. The method comprises heating the material with a liquid heating medium; measuring an electrical or optical property of the material with a cure sensor; and regulating the temperature of the liquid heating medium in accordance with the measured property of the material.

Abstract: Apparatus is disclosed for providing variable thermal insulation for an aircraft.

Abstract: An aircraft wing assembly comprising: a main wing element; an inboard rib and an outboard rib, each mounted to the main wing element; a bridging structure attaching the inboard rib to the outboard rib; an inboard flap and an outboard flap; and an inboard bearing and an outboard bearing, each mounted to the bridging structure and each engaging a respective one of the flaps. The bridging structure ensures that an accurate distance is maintained between the ribs during installation, and maximises the stiffness of the assembly. Also, the bridging structure can act as a shear plate supporting both the inboard and outboard bearings, thus removing any twisting moment on the ribs.

Abstract: A method of analyzing a finite element model of an airfoil assembly. The airfoil assembly comprises a main airfoil element and a plurality of control surfaces. The method comprises: generating a loads interface model of the airfoil assembly comprising: data which defines the spatial positions of a set of nodes, and data which associates each node with either the main element or one of the control surfaces. Load data is generated which defines loads acting on the nodes of the loads interface model, and mapped onto a finite element model to produce a loaded finite element model. A stress analysis is then performed on the loaded finite element model, and the finite element model can be refined as a result of the stress analysis.

Abstract: An aircraft wing comprising a leading element and a trailing element moveably coupled together, said elements being positionable relative to each other so that air can flow from the underside of the leading element over the top of the trailing element through a gap between the leading element and the trailing element, wherein a trailing edge of the leading element proximate to the trailing element is configured to disrupt air flow as it flows over said trailing edge and through the gap.

Abstract: A structural component such as a wing skin for an aircraft is formed generally of a first composite fiber and matrix material exhibiting a first tensile modulus in respect of tensile stress and a first tolerance of strain resulting from such stress. One or more openings are provided in the component and the material of a portion of the component bounding the opening(s) is a second composite fiber and matrix material. The second material exhibits a second tensile modulus in respect of tensile stress that is smaller than the first tensile modulus of the first material and a second tolerance of strain resulting from such stress that is greater than the first tolerance of strain of the first material.

Abstract: A method of manufacturing a composite sheet, the method comprising: a. irradiating a sheet of fibres and/or a matrix at an irradiation zone with a plasma at substantially atmospheric pressure, and b. impregnating the sheet of fibres with the matrix at an adhesion zone; wherein processes a. and b. are performed simultaneously. A method of manufacturing a composite material, the method comprising: a. irradiating a matrix with a plasma, and b. coating a filler with the irradiated matrix.