Abstract: A natural gas stream is passed through a single membrane element that is fabricated with two or more distinct types of membrane fibers. The membrane fibers have different characteristics in order to reduce the number of membrane elements required for gas separation and to improve gas separation performance due to changing gas composition because of permeation as the gas travels through the membrane element.

Abstract: A system for removing salt from a process stream being fed into a flash separator introduces a swirling motive fluid into the fluid column of the separator. The swirling motive fluid comes into contact with salt components residing in the fluid of the column to create a salt slurry. Means to limit the upward movement of the swirling motive fluid can be provided. The salt slurry is then removed and can be sent to a brine generation vessel. Saturated brine from the vessel is transported back to the fluid column to replace the motive fluid in the column.

Abstract: A system for, and method of, recovering salt from fluid stream in a recycle loop of a flash separator has a desanding hydrocyclone located in the hot recycle loop of the flash separator; a first solids fluidization device located at the bottom end of the flash separator's brine column; a second desanding hydrocyclone arranged to receive a salt slurry stream created by the first solids fluidization device; and an accumulator located downstream of the second desanding hydrocyclone and having a second solids fluidization device located at its bottom end. Each solids fluidization device causes a motive fluid to exit the device in a swirling motion to fluidize the salt components contained in the resident fluid. The overflow from the second desanding hydrocyclone is the motive fluid for the brine column and a produced water, condensate water, or seawater stream is the motive fluid for the accumulator.

Abstract: A vessel for treating an oil-in-water inlet stream houses an inlet flow distributor arranged to direct an inlet flow toward a perforated baffle of a coalescing section, the coalescing section housing a packing and being arranged upstream of a second baffle; a flotation section arranged to receive a flow exiting the coalescing section and being divided by one or more perforated baffles; and an outlet water collecting pipe arranged to receive a flow exiting the flotation section, the outlet water collecting pipe having one or more openings located along its length. The coalescing section may be divided into two sections, with one section preferably housing a different pre-selected sized packing than the other section. The flotation section may include one or more gas-inducing devices. A solid baffle may be arranged downstream of the second baffle and ahead of the flotation section to provide single or dual flow through that section.

Abstract: A system for desalting a crude oil stream includes an elongated, vertically oriented vessel that has an interior piping structure arranged concentric to the vessel. The piping structure, which may have more than one level, has a plurality of spray nozzles oriented at a downward angle for atomizing wash water into a downward flowing crude oil stream. The spray nozzles may be located on a same side or opposite sides of the piping structure. Where multiple levels are used, the number of spray nozzles on each level may be the same as or different than the number of spray nozzles on other levels. The pressure drop through each spray nozzle is preferably no greater than 300 psi and the nozzles preferably deliver a dilution water droplet preferably no larger than 300 microns in diameter. A mixing valve, static mixer, or both can be placed downstream of the vessel.

Abstract: A system and process for removing divalent ions from a MEG feed stream is presented. The system includes a chemical treatment tank where chemicals are mixed with the feed stream to form insoluble carbonate and hydroxide salts. The system also includes a membrane-type solid-liquid separation unit that receives the feed stream from the chemical treatment tank and separates it into a filtrate containing MEG and a retentate containing the insoluble salts. The system may also include washing the retentate to remove additional MEG, which is then recycled to a MEG regeneration or reclamation process. The system may also include a dryer that receives waste slurry from the solid-liquid separation unit and dries it to form a solid waste, thereby facilitating its handling, storage, and disposal.

Abstract: A system for removing salt from a rich mono ethylene glycol (MEG) stream being fed into a flash separator isolates the fluid residing in the brine column of the separator from the MEG and introduces a swirling motive fluid into the column. The swirling motive fluid comes into contact with salt components residing in the isolated fluid of the column to create a salt slurry. The salt slurry is then removed and sent to a brine generation vessel. Saturated brine from the vessel is transported back to the column to replace the motive fluid in the column.

Abstract: A lean MEG stream having a first pH level is contacted with a CO2-rich gas stream to yield a lean MEG product having a second different and lower pH level preferably in a range of 6.5 to 7.0. The system and method can be readily incorporated into a slipstream MEG recovery package, with a source of the lean MEG stream being a MEG regeneration section of the package. The CO2-rich gas could be a vented CO2 stream from the MEG reclamation section of the package. Unlike hydrochloric and acetic acid overdosing, CO2 overdosing of the lean MEG stream does not lead to rapid acidification of the lean MEG product to be stored or injected.

Abstract: A shell-side feed, hollow fiber, fluid separation module arranged for counter-flow includes a hollow fiber membrane bundle with each individual hollow fiber membrane in the bundle having an open fiber end and a sealed fiber end. The open fiber ends are encapsulated in a tubesheet located toward the permeate fluid outlet end of the module. The sealed fiber ends are tubesheet-free, uniformly spaced, and located toward the non-permeate fluid outlet end of the module.

Abstract: A system for desalting a crude oil stream includes an elongated, vertically oriented vessel that has an interior piping structure arranged concentric to the vessel. The piping structure, which may have more than one level, has a plurality of spray nozzles oriented at a downward angle for atomizing wash water into a downward flowing crude oil stream. The spray nozzles may be located on a same side or opposite sides of the piping structure. Where multiple levels are used, the number of spray nozzles on each level may be the same as or different than the number of spray nozzles on other levels. The pressure drop through each spray nozzle is preferably no greater than 300 psi and the nozzles preferably deliver a dilution water droplet preferably no larger than 300 microns in diameter. A mixing valve, static mixer, or both can be placed downstream of the vessel.

Abstract: A system and process for the removal of divalent ions from a MEG-water stream are presented. The system includes a chemical treatment tank that receives the MEG-water stream, means for precipitating the calcium, magnesium, and hydroxide ions that are contained in the MEG-water stream, means for discharging the MEG-water stream from the chemical treatment tank, and means for recycling the discharged MEG-water stream back to the chemical treatment tank or routing it to a solids removal system. The means for precipitating the calcium, magnesium, and sulfate ions may be employed simultaneously or sequentially.

Abstract: A system for, and method of, recovering salt from a rich mono ethylene glycol MEG stream includes a flash separator having a desanding hydrocyclone located in the hot MEG recycle loop of the flash separator; a first solids fluidization device located at the bottom end of the flash separator's brine column; a second desanding hydrocyclone arranged to receive a salt slurry stream created by the first solids fluidization device; and an accumulator located downstream of the second desanding hydrocyclone and having a second solids fluidization device located at its bottom end. Each solids fluidization device includes means for causing the motive fluid to exit the device in a swirling motion to fluidize the salt components contained in the resident fluid. The overflow from the second desanding hydrocyclone is the motive fluid for the brine column and a produced water, condensate water, or seawater stream is the motive fluid for the accumulator.

Abstract: A system and process for removing divalent ions from a MEG feed stream is presented. The system includes a chemical treatment tank where chemicals are mixed with the feed stream to form insoluble carbonate and hydroxide salts. The system also includes a membrane-type solid-liquid separation unit that receives the feed stream from the chemical treatment tank and separates it into a filtrate containing MEG and a retentate containing the insoluble salts. The system may also include washing the retentate to remove additional MEG, which is then recycled to a MEG regeneration or reclamation process. The system may also include a dryer that receives waste slurry from the solid-liquid separation unit and dries it to form a solid waste, thereby facilitating its handling, storage, and disposal.

Abstract: A system and process for removing divalent ions from a MEG feed stream is presented. The system includes a chemical treatment tank where chemicals are mixed with the feed stream to form insoluble carbonate and hydroxide salts. The system also includes a membrane-type solid-liquid separation unit that receives the feed stream from the chemical treatment tank and separates it into a filtrate containing MEG and a retentate containing the insoluble salts. The system may also include washing the retentate to remove additional MEG, which is then recycled to a MEG regeneration or reclamation process. The system may also include a dryer that receives waste slurry from the solid-liquid separation unit and dries it to form a solid waste, thereby facilitating its handling, storage, and disposal.

Abstract: A method for treating an interface rag includes the steps of removing a volume of rag at a controlled rate from an upstream rag source and passing the rag through a high pressure pump and a heater. The heater heats the rag to a temperature of at least 350° F. to thermally decomposing any chemicals that had been added to the interface rag to promote separation. Diluent is then mixed with the heated rag to cool the rag to a temperature less than 300° F. and produce a 30 API rag. The cooled diluted rag is then treated in an electrostatic treater or sent directly to a hydrocyclone cluster. The electrostatic treater is preferably a vertical electrostatic treater with a conical-shaped lower portion and a means for agitating the solid-laden water within the treater to prevent the solids from settling on the bottom of the treater.

Abstract: A system and method for removing organic carboxylates from a mono ethylene glycol (“MEG”) stream includes a reaction vessel; means for cooling and diluting the MEG stream being routed to the reaction vessel; means for acidifying the cooled and diluted MEG stream during its residence time within the reaction vessel; and means for removing an acetic-rich overhead stream from the reaction vessel. The acidification of the cooled and diluted MEG stream occurs under a vacuum. The reaction vessel may be located downstream of a calcium removal vessel and receive a filtered bottom stream from that vessel, or it may be a single reaction vessel that cycles between a calcium removal mode and an acetate removal mode, with the pressure of the single vessel being greater during the calcium removal mode than during the acetate removal mode.

Abstract: A shell-side feed, hollow fiber, fluid separation module arranged for counter-flow includes a hollow fiber membrane bundle with each individual hollow fiber membrane in the bundle having an open fiber end and a sealed fiber end. The open fiber ends are encapsulated in a tubesheet located toward the permeate fluid outlet end of the module. The sealed fiber ends are tubesheet-free, uniformly spaced, and located toward the non-permeate fluid outlet end of the module.

Abstract: A system to reduce scaling within or downstream of an electrolytic cell includes sulfate removal membranes located upstream of one or more electrolytic cells which are arranged to receive a permeate feed stream from the sulfate removal membranes. The membranes can be nanofiltration membranes. The saline feed stream, permeate feed stream, or both may be de-aerated streams. The electrolytic cells may be part of an electro-chlorination unit and can be divided electrolytic cells.

Abstract: A system and process for an improvement to a gas-liquid cylindrical cyclone (“GLCC”) separator to reduce gas carry-under to the liquid outlet of the separator is described. The means for reducing gas carry-under is arranged within the interior space of the separator and below the inclined inlet of the separator to affect the tangential flow of the incoming liquid-and-gas mixture stream into the interior space. The reducing means may be a vortex locator, preferably in the form of a horizontal plate, arranged coaxial with the separator vessel and located at a vortex formation point within the interior space. The reducing means may also be a plurality of vertical baffles located at a lower end of the separator vessel and extending radially inward from the wall of the vessel. The reducing means may also be a combination of the horizontal plate and vertical baffles.

Abstract: An apparatus for separating water from a water-in-oil mixture having an elongated inlet vessel with a lower outlet end and an upper inlet end, the length thereof being a multiple of the largest vessel cross-sectional dimension. A separation vessel having an oil outlet and a divergent water outlet has an inlet passageway in communication with the inlet vessel lower outlet end. At least one electrode is positioned within the inlet vessel by which a mixture flowing therethrough is subjected to an electric field.