Patents Assigned to CARBO Ceramics Inc.
  • Publication number: 20140318775
    Abstract: The present invention relates to methods for hydraulically fracturing a subterranean formation to improve the production rates and ultimate recovery by contacting unconsolidated resin-coated proppant particulates residing in a propped fracture with a reactive crosslinker in order to form a consolidated proppant pack. The present invention also relates to methods for use in water injection wells to consolidate the resin-coated proppant particulates in a gravel packed or frac packed region of a wellbore.
    Type: Application
    Filed: April 23, 2014
    Publication date: October 30, 2014
    Applicant: CARBO CERAMICS INC.
    Inventors: Chad Cannan, Thu Lieng, Daryl Erwin Johnson, Mark Conner
  • Patent number: 8865631
    Abstract: Proppant material for hydraulic fracturing is provided. The particles of the proppant are formed by drip casting. A slurry of finely divided ceramic particles is flowed through nozzles and formed into droplets under the influence of vibration. Uniform sized, smooth surface, spherical green particles are formed. The green particles are dried and sintered to form the proppant. The proppant is used in the process of hydraulic fracturing of wells.
    Type: Grant
    Filed: January 24, 2012
    Date of Patent: October 21, 2014
    Assignee: Carbo Ceramics, Inc.
    Inventors: Benjamin T. Eldred, Brett A. Wilson, Clayton F. Gardinier, Robert J. Duenckel
  • Publication number: 20140262247
    Abstract: A composition and method for hydraulically fracturing an oil or gas well to improve the production rates and ultimate recovery using a porous ceramic proppant infused with a chemical treatment agent is provided. The chemical treatment agent may be a tracer material that provides diagnostic information about the production performance of a hydraulic fracture stimulation by the use of distinguishable both water soluble and hydrocarbon soluble tracers. The tracer can be a biological marker, such as DNA. The porous ceramic proppant can be coated with a polymer which provides for controlled release of the chemical treatment agent into a fracture or well bore area over a period of time.
    Type: Application
    Filed: March 14, 2014
    Publication date: September 18, 2014
    Applicant: CARBO Ceramics Inc.
    Inventors: Robert Duenckel, Mark Conner, Chad Cannan, Daniel Cady, Joshua Leasure, Thu Lieng, Todd Roper, Peter A. Read
  • Patent number: 8805615
    Abstract: Subterranean formation locations/heights of tagged proppant doped with a high thermal neutron capture cross-section material are determined using data obtained from before and after frac logging passes through a well of a logging tool having near and far neutron detectors. Proppant location inaccuracies arising from changes in lithology between a zone of no interest and a proppant-containing formation zone are made, after any required normalization for a between-log change in borehole fluid, using an observed difference between the near/far detector count rate ratios in the two passes to determine a count rate differential correction to be applied to the before frac detector count rate. The corrected before frac count rate log is then overlaid with the after frac count rate log such that suppression in the after frac count rate log relative to the corrected before frac count rate log indicates the presence of proppant.
    Type: Grant
    Filed: September 8, 2011
    Date of Patent: August 12, 2014
    Assignee: CARBO Ceramics Inc.
    Inventor: Harry D. Smith, Jr.
  • Patent number: 8648309
    Abstract: Proppant placed in a subterranean fracture zone is detected with a spectral identification method in which capture gamma ray spectra are obtained during a logging run carried out with a logging tool having a neutron emitting source and at least one detector sensitive to thermal neutron capture gamma rays. Capture gamma rays from one or more high thermal neutron cross-section materials in the proppant are distinguished from capture gamma rays produced by thermal neutron capture reactions with other downhole formation and borehole constituents utilizing a spectral processing/deconvolution technique. The capture gammas rays from the high thermal neutron capture cross section material in the proppant are used to identify propped fracture zones either alone or in combination with other proppant identification methods which rely on measuring thermal neutron related count rates and/or thermal neutron capture cross-sections from neutron, compensated neutron, and/or pulsed neutron capture logging tools.
    Type: Grant
    Filed: September 20, 2011
    Date of Patent: February 11, 2014
    Assignee: CARBO Ceramics Inc.
    Inventors: Harry D. Smith, Jr., Robert Duenckel
  • Patent number: 8614157
    Abstract: Sintered, substantially round and spherical particles and methods for producing such sintered, substantially round and spherical particles from an alumina-containing raw material and a metal oxide sintering aid. The alumina-containing raw material contains from about 40% to about 55% alumina. Methods for using such sintered, substantially round and spherical particles in hydraulic fracturing operations.
    Type: Grant
    Filed: March 25, 2011
    Date of Patent: December 24, 2013
    Assignee: CARBO Ceramics, Inc.
    Inventors: William H. Pope, Chad Cannan, Jimmy C. Wood
  • Publication number: 20130292109
    Abstract: Methods are provided for identifying the location and height of induced subterranean formation fractures and the presence of any associated frac-pack or gravel pack material in the vicinity of the borehole using pulsed neutron capture (PNC) logging tools. The proppant/sand used in the fracturing and packing processes is tagged with a thermal neutron absorbing material. When proppant is present, increases in detected PNC formation and/or borehole component cross-sections, combined with decreases in measured count rates, are used to determine the location of the formation fractures and the presence and percent fill of pack material in the borehole region. Changes in measured formation cross-sections relative to changes in other PNC parameters provide a relative indication of the proppant in fractures compared to that in the borehole region.
    Type: Application
    Filed: May 1, 2012
    Publication date: November 7, 2013
    Applicant: CARBO CERAMICS INC.
    Inventors: Harry D. Smith, JR., Xiaogang Han, Robert Duenckel
  • Publication number: 20130154846
    Abstract: System and method for deploying multiple antennas in an array configuration with unobstructed electromagnetic access to a formation outside of a casing, sequencing the transmitted signal to control the direction of transmission into the formation, receiving the reflected signals, and locating the position of the reflection based on the scanned transmission signal orientation and the direction of the received signal. Such a deployment of an antenna array with unobstructed electromagnetic access to the formation outside of the casing, sequencing of the interrogation signal, and analysis of the received signal relative to the transmitted signal direction form the basis for reflection image rendering as the transmitted signal is scanned by a sequenced stimulus signal.
    Type: Application
    Filed: November 8, 2012
    Publication date: June 20, 2013
    Applicant: Carbo Ceramics Inc.
    Inventor: Carbo Ceramics Inc.
  • Publication number: 20130062057
    Abstract: Subterranean formation locations/heights of tagged proppant doped with a high thermal neutron capture cross-section material are determined using data obtained from before and after frac logging passes through a well of a logging tool having near and far neutron dectors. Proppant location inaccuracies arising from changes in lithology between a zone of no interest and a proppant-containing formation zone are made, after any required normalization for a between-log change in borehole fluid, using an observed difference between the near/far detector count rate ratios in the two passes to determine a count rate differential correction to be applied to the before frac detector count rate. The corrected before frac count rate log is then overlaid with the after frac count rate log such that suppression in the after frac count rate log relative to the corrected before frac count rate log indicates the presence of proppant.
    Type: Application
    Filed: September 8, 2011
    Publication date: March 14, 2013
    Applicant: CARBO CERAMICS INC.
    Inventor: Harry D. Smith, JR.
  • Publication number: 20130025862
    Abstract: Proppant material for hydraulic fracturing is provided. The particles of the proppant are formed by drip casting. A slurry of finely divided ceramic particles is flowed through nozzles and formed into droplets under the influence of vibration. Uniform sized, smooth surface, spherical green particles are formed. The green particles are dried and sintered to form the proppant. The proppant is used in the process of hydraulic fracturing of wells.
    Type: Application
    Filed: September 10, 2012
    Publication date: January 31, 2013
    Applicant: CARBO Ceramics, Inc.
    Inventors: Benjamin T. Eldred, Brett A. Wilson, Clayton F. Gardinier, Robert J. Duenckel
  • Publication number: 20120241157
    Abstract: Sintered, substantially round and spherical particles and methods for producing such sintered, substantially round and spherical particles from an alumina-containing raw material and a metal oxide sintering aid. The alumina-containing raw material contains from about 40% to about 55% alumina. Methods for using such sintered, substantially round and spherical particles in hydraulic fracturing operations.
    Type: Application
    Filed: March 25, 2011
    Publication date: September 27, 2012
    Applicant: CARBO CERAMICS INC.
    Inventors: William H. Pope, Chad Cannan, Jimmy C. Wood
  • Publication number: 20120227968
    Abstract: Proppant material for hydraulic fracturing is provided. The particles of the proppant are formed by drip casting. A slurry of finely divided ceramic particles is flowed through nozzles and formed into droplets under the influence of vibration. Uniform sized, smooth surface, spherical green particles are formed. The green particles are dried and sintered to form the proppant. The proppant is used in the process of hydraulic fracturing of wells.
    Type: Application
    Filed: March 11, 2011
    Publication date: September 13, 2012
    Applicant: CARBO CERAMICS, INC.
    Inventors: Benjamin T. Eldred, Brett A. Wilson, Clayton F. Gardinier, Robert J. Duenckel
  • Publication number: 20120231981
    Abstract: Proppant material for hydraulic fracturing is provided. The particles of the proppant are formed by drip casting. A slurry of finely divided ceramic particles is flowed through nozzles and formed into droplets under the influence of vibration. Uniform sized, smooth surface, spherical green particles are formed. The green particles are dried and sintered to form the proppant. The proppant is used in the process of hydraulic fracturing of wells.
    Type: Application
    Filed: January 24, 2012
    Publication date: September 13, 2012
    Applicant: CARBO CERAMICS, INC.
    Inventors: Benjamin T. Eldred, Brett A. Wilson, Clayton F. Gardinier, Robert J. Duenckel
  • Patent number: 8234072
    Abstract: Methods for determining the locations/heights of fractures in a subterranean formation use a post-fracture log obtained with a compensated neutron or pulsed neutron logging tool. Utilizing predetermined relationships between tool count rates and associated near/far count rate ratios, the methods detect the presence of proppant containing high thermal neutron capture cross-section material, substantially eliminating proppant determination uncertainty resulting from changes in formation hydrogen index. In an interval of a well with given borehole and formation conditions, and not containing proppant, a relationship is developed between detector count rate and near/far ratio. This relationship is used to compute count rate from the ratio in intervals of the well possibly containing proppant and which have similar formation and borehole conditions.
    Type: Grant
    Filed: June 22, 2010
    Date of Patent: July 31, 2012
    Assignee: Carbo Ceramics, Inc
    Inventors: Harry D. Smith, Jr., Michael P. Smith, Robert Duenckel
  • Patent number: 8216675
    Abstract: Sintered, substantially round and spherical particles prepared from a slurry of a calcined, uncalcined or partially calcined raw material having an alumina content of more than 55% by weight, and a mullite growth promoter in an amount of from about 2 to about 10% dry weight of the total solids in the slurry. The sintered particles are suitable for use as a propping agent or as a foundry media.
    Type: Grant
    Filed: September 21, 2009
    Date of Patent: July 10, 2012
    Assignee: Carbo Ceramics Inc.
    Inventors: Thomas C. Palamara, Brett Allen Wilson
  • Patent number: 8214151
    Abstract: Methods are provided for determining the locations and heights of fractures in a subterranean formation using a neutron-emitting logging tool. Utilizing predetermined relationships (1) between logging tool count rates and associated apparent formation hydrogen index values and (2) between logging tool count rate ratios and associated apparent formation hydrogen index values, the methods detect the presence and heights in the formation of proppant containing high thermal neutron capture cross section material in a manner substantially eliminating proppant determination uncertainty resulting from a prior change in formation hydrogen index values. A second, associated, method employing logging tool count rates and count rate ratios to determine the presence of proppant containing high thermal neutron capture cross section absorbers utilizes a crossplot of count rate versus ratio.
    Type: Grant
    Filed: April 17, 2009
    Date of Patent: July 3, 2012
    Assignee: Carbo Ceramics Inc.
    Inventors: Robert Duenckel, Harry D. Smith, Jr., Michael P. Smith
  • Publication number: 20120080588
    Abstract: Proppant placed in a subterranean fracture zone is detected with a spectral identification method in which capture gamma ray spectra are obtained during a logging run carried out with a logging tool having a neutron emitting source and at least one detector sensitive to thermal neutron capture gamma rays. Capture gamma rays from one or more high thermal neutron cross-section materials in the proppant are distinguished from capture gamma rays produced by thermal neutron capture reactions with other downhole formation and borehole constituents utilizing a spectral processing/deconvolution technique. The capture gammas rays from the high thermal neutron capture cross section material in the proppant are used to identify propped fracture zones either alone or in combination with other proppant identification methods which rely on measuring thermal neutron related count rates and/or thermal neutron capture cross-sections from neutron, compensated neutron, and/or pulsed neutron capture logging tools.
    Type: Application
    Filed: September 20, 2011
    Publication date: April 5, 2012
    Applicant: CARBO CERAMICS INC.
    Inventors: Harry D. Smith, JR., Robert Duenckel
  • Patent number: 8100177
    Abstract: A method for determining the location and height of a fracture in a subterranean formation using a neutron emitting logging tool. The method includes obtaining a pre-fracture data set, fracturing the formation with a slurry that includes a proppant doped with a high thermal neutron capture cross-section material, obtaining a post-fracture data set, comparing the pre-fracture data set and the post-fracture data set to determine the location of the proppant, and correlating the location of the proppant to a depth measurement of the borehole to determine the location and height of the fracture. Using a pulsed neutron capture tool, it is also possible to determine whether the proppant is located in the fracture, in the borehole adjacent to the fracture, or in both. The method may also include a plurality of post-fracture logging procedures used to determine various fracture and production characteristics in the formation.
    Type: Grant
    Filed: January 22, 2009
    Date of Patent: January 24, 2012
    Assignee: Carbo Ceramics, Inc.
    Inventors: Harry D. Smith, Jr., Robert Duenckel
  • Patent number: 8063000
    Abstract: Materials and methods for making low bulk density proppant capable of providing permeability at subterranean pressures. The low bulk density proppant is made from kaolin clay and at least one of calcined diatomaceous earth and burned kaolin clay.
    Type: Grant
    Filed: August 30, 2007
    Date of Patent: November 22, 2011
    Assignee: Carbo Ceramics Inc.
    Inventor: Brett Allen Wilson
  • Publication number: 20110177984
    Abstract: A proppant particle comprising a sintered proppant composition that comprises a non-radioactive, detectable tracer uniformly distributed throughout a ceramic composition, wherein the tracer is one or more tracer metal oxides and the tracer metals are selected from a group consisting of lanthanides, strontium, barium, gallium, germanium, tantalum, vanadium, and manganese.
    Type: Application
    Filed: March 1, 2011
    Publication date: July 21, 2011
    Applicant: CARBO CERAMICS INC.
    Inventors: Brett A. Wilson, Robert Duenckel, Thomas C. Palamara