Patents Assigned to Catalytica
  • Patent number: 6116014
    Abstract: A support structure for securing a catalyst structure comprising a multiplicity of longitudinally disposed channels for passage of a flowing gas mixture within a reactor, said support structure being comprised of a monolithic open celled or honeycomb-like structure formed by thin strips or ribs of high temperature resistant metal or ceramic which abuts against one end of the catalyst structure, and extends in a direction perpendicular to the longitudinal axis of the catalyst structure to essentially cover an end face (at either the inlet end or outlet end or both) of the catalyst structure with the support structure being secured on its periphery to the reactor wall. The strips or ribs making up the support structure are bonded together to form a unitary structure having cellular openings at least as large as the catalyst structure channel openings.
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: September 12, 2000
    Assignees: Catalytica, Inc., Tanaka Kikinzoku K.K., General Electric Company
    Inventors: Ralph A. Dalla Betta, James C. Schlatter, Martin Bernard Cutrone, Kenneth Winston Beebe
  • Patent number: 6109018
    Abstract: This invention relates to an electrically-heated catalyst (EHC) and a start-up method of a gas turbine engine for combusting a hydrocarbonaceous fuel/oxygen-containing gas mixture using this electrically-heated catalyst. The catalytic structure is electrically heated to a predetermined temperature prior to start up of the turbine so as to reduce emissions during the start-up of the system. The EHC unit is a stacked or spirally wound layering of flat and corrugated thin metal foils which forms a plurality of axially-extending, longitudinal channels. The channels are preferably coated on one surface with a catalytic material, leaving the other surface free from the reaction to act as a heat sink, making the design an IHE (integral heat exchange) catalytic unit. The preferred embodiment of the EHC has electrodes outside of the fuel/oxygen-containing mixture stream, and uses electrical power having a predetermined voltage in the range of 100 to 200 volts to heat the unit.
    Type: Grant
    Filed: July 26, 1996
    Date of Patent: August 29, 2000
    Assignees: Catalytica, Inc., Tanaka Kikinzoku Kogyo K.K.
    Inventors: Thomas Rostrup-Nielsen, Ralph A. Dalla Betta, Toru Shoji, Scott A. Magno, David K. Yee
  • Patent number: 6100429
    Abstract: This invention provides a process for preparing aminoarylacetylenes comprising reacting a N-arylmethylidene aminoarylhalide with a terminal acetylene in the presence of a base and a catalyst system comprising a palladium catalyst and a cuprous salt to produce a novel N-arylmethylidene aminoarylacetylene, and hydrolyzing the N-arylmethylidene aminoarylacetylene to the aminoarylacetylene.
    Type: Grant
    Filed: June 16, 1999
    Date of Patent: August 8, 2000
    Assignee: Catalytica Pharmaceuticals, Inc.
    Inventor: John M. Gruber
  • Patent number: 5962743
    Abstract: This invention provides a process for preparing acylaromatics comprising reacting an aromatic compound with a carboxylic acid in the presence of a reaction medium comprising polyphosphoric acid and a strong protic acid. In one embodiment, the invention provides a process for preparing a para-acyl phenoxyethylamine comprising the steps of reacting a 2-phenoxyethyl compound bearing a leaving group on the ethyl 1-position with a carboxylic acid in the presence of a reaction medium comprising polyphosphoric acid and a strong protic acid, to form apara-acyl phenoxyethyl intermediate bearing the leaving group; and reacting the para-acyl phenoxyethyl intermediate with an amine that substitutes for the leaving group to form the para-acyl phenoxyethylamine.
    Type: Grant
    Filed: November 12, 1998
    Date of Patent: October 5, 1999
    Assignee: Catalytica Pharmaceuticals, Inc.
    Inventors: John Myron Gruber, Robert Seemayer
  • Patent number: 5952535
    Abstract: This invention is an improved process for the conversion of a C.sub.9 mixed alkyl aromatic feedstream containing ethyl substituted aromatics to a product rich in toluenes and/or xylenes via catalytic transalkylation/disproportionation using a palladium loaded moderately, dealuminated mordenite catalyst in the presence of added hydrogen and benzene.
    Type: Grant
    Filed: September 18, 1996
    Date of Patent: September 14, 1999
    Assignee: Catalytica, Inc.
    Inventors: David L. King, Eric G. Derouane, Jacques C. DeDeken, Toshihiko Masuda, Shinji Nishikawa, Hiroshi Fujii, Masaaki Adachi
  • Patent number: 5928500
    Abstract: This invention is a process for removing minor amounts of organic halide e.g., organic chloride, contaminants from hydrocarbon feedstocks by contact with a regenerable solid adsorbent comprising a metal and/or metal hydride selected from nickel, cobalt or iron, or mixtures thereof on a porous refractory support, such as silica, whereby the halide present in the hydrocarbon feedstock is converted substantially to an insoluble metal halide salt of the supported metal or metal hydride with the hydrocarbon feedstock being recovered from the contacting step substantially free of organic halide contaminant. Also disclosed is a process for regeneration of the adsorbent loaded with metal halide from the hydrocarbon feedstock contacting step and an integrated process where the regenerated adsorbent is reused to remove additional organic halide from the hydrocarbon feedstock.
    Type: Grant
    Filed: October 8, 1997
    Date of Patent: July 27, 1999
    Assignee: Catalytica Incorporated
    Inventors: Michael A. Richard, Vyacheslav Gurevich, Carlos E. Faz
  • Patent number: 5922898
    Abstract: The present invention provides a process for preparing biaryl compounds comprising reacting an arylmetal reagent selected from arylmagnesium reagents and aryllithium reagents with an arylhalide in the presence of a catalyst system comprising a catalyst selected from nickel catalysts and palladium catalysts and a cocatalyst selected from zinc cocatalysts and cadmium cocatalysts. The present invention specifically provides a process for the preparation of 2-(4'-methylphenyl)benzonitrile comprising reacting a 4-methylphenylmagnesium reagent with a 2-halobenzonitrile in the presence of a catalyst system comprising a catalyst selected from nickel catalysts and palladium catalysts and a zinc cocatalyst.
    Type: Grant
    Filed: November 7, 1997
    Date of Patent: July 13, 1999
    Assignee: Catalytica Pharmaceuticals, Inc.
    Inventors: Joseph Arthur Miller, Robert Patrick Farrell
  • Patent number: 5792721
    Abstract: The present invention provides a process for the preparation of acidic aqueous solutions consisting essentially of, phosphomolybdovanadate salts. Certain processes of the present invention dissolve in water an oxide, oxoacid, or mixtures thereof, and at least one oxoanion salt of phosphorus, molybdenum, and vanadium, wherein the sum of salt cationic charges does not exceed the sum of the phosphomolybdovanadate anionic charges in the solution. Other processes of the present invention dissolve in water a) an oxide, oxoacid, oxoanion salt, or mixtures thereof of phosphorus, molybdenum, and vanadium and b) a carbonate salt, bicarbonate salt, hydroxide salt or mixtures thereof, wherein the sum of salt cationic charges does not exceed the sum of the phosphomolybdovanadate anionic charges in the solution.
    Type: Grant
    Filed: November 9, 1994
    Date of Patent: August 11, 1998
    Assignee: Catalytica, Inc.
    Inventors: John H. Grate, David R. Hamm, Robert J. Saxton
  • Patent number: 5557014
    Abstract: The present invention provides aqueous catalyst solutions useful for oxidation of olefins to carbonyl products, comprising a palladium catalyst and a polyoxoacid or polyoxoanion oxidant comprising vanadium. It also provides processes for oxidation of olefins to carbonyl products, comprising contacting olefin with the aqueous catalyst solutions of the present invention. It also provides processes for oxidation of olefins to carbonyl products by dioxygen, comprising contacting olefin with the aqueous catalyst solutions of the present invention, and further comprising contacting dioxygen with the aqueous catalyst solutions. In certain aqueous catalyst solutions and related processes of the present invention, the solution has a hydrogen ion concentration greater than 0.10 mole per liter when essentially all of the oxidant is in its oxidized state. In other aqueous catalyst solution and related processes of the present invention, the solution is essentially free of sulfuric acid and sulfate ions.
    Type: Grant
    Filed: November 16, 1995
    Date of Patent: September 17, 1996
    Assignee: Catalytica, Inc.
    Inventors: John H. Grate, David R. Hamm, Kenneth A. Klingman, Robert J. Saxton, Shannan J. Downey
  • Patent number: 5518697
    Abstract: This invention is an improved catalyst structure and its use in highly exothermic processes like catalytic combustion. This improved catalyst structure employs integral heat exchange in an array of longitudinally disposed adjacent reaction passage-ways or channels, which are either catalyst-coated or catalyst-free, wherein the configuration of the catalyst-coated channels differs from the non-catalyst channels such that, when applied in exothermic reaction processes, such as catalytic combustion, the desired reaction is promoted in the catalytic channels and substantially limited in the non-catalyst channels. The invention further comprises an improved reaction system and process for combustion of a fuel wherein catalytic combustion using a catalyst structure employing integral heat exchange, preferably the improved structures of the invention, affords a partially-combusted, gaseous product which is passed to a homogeneous combustion zone where complete combustion is promoted by means of a flameholder.
    Type: Grant
    Filed: January 25, 1995
    Date of Patent: May 21, 1996
    Assignees: Catalytica, Inc., Tanaka Kikinzoku K.K.
    Inventors: Ralph A. Dalla Betta, David K. Yee, Scott A. Magno, Toru Shoji
  • Patent number: 5511972
    Abstract: This invention is both a partial combustion process in which the fuel is partially combusted using specific catalysts and catalytic structures and also a catalyst structure for use in the process. The choice of catalysts and supports solves problems in the art dealing with the stability of the overall catalyst structure and ease of catalyst operation. The catalyst structure is stable due to its comparatively low operating temperature, has a low temperature at which catalytic combustion begins, and yet is not susceptible to temperature "runaway". The combustion gas produced by the catalytic process typically is below the autocombustive temperature for the gas mixture; the gas may be used at that temperature, or fed to other combustion stages for ultimate use in a gas turbine, furnace, boiler, or the like.
    Type: Grant
    Filed: January 11, 1995
    Date of Patent: April 30, 1996
    Assignees: Catalytica, Inc., Tanaka Kikinzoku Kogyo K.K.
    Inventors: Ralph A. Dalla Betta, Toru Shoji, Kazunori Tsurumi, Nobuyasu Ezawa
  • Patent number: 5512250
    Abstract: This invention is an improved catalyst structure and its use in highly exothermic processes like catalytic combustion. This improved catalyst structure employs integral heat exchange in an array of longitudinally disposed, adjacent reaction passage-ways or channels, which are either catalyst-coated or catalyst-free, wherein the configuration of the catalyst-coated channels differs from the non-catalyst channels such that, when applied in exothermic reaction processes, such as catalytic combustion, the desired reaction is promoted in the catalytic channels and substantially limited in the non-catalyst channels.
    Type: Grant
    Filed: March 2, 1994
    Date of Patent: April 30, 1996
    Assignees: Catalytica, Inc., Tanaka Kikinzoku Kogyo K.K.
    Inventors: Ralph A. D. Betta, Toru Shoji, David K. Yee, Scott A. Magno
  • Patent number: 5506363
    Abstract: The present invention provides aqueous catalyst solutions useful for oxidation of olefins to carbonyl products, comprising a palladium catalyst, a polyoxoacid or polyoxoanion oxidant comprising vanadium, and chloride ions. It also provides processes for oxidation of olefins to carbonyl products, comprising contacting olefin with the aqueous catalyst solutions of the present invention. It also provides processes for oxidation of olefins to carbonyl products by dioxygen, comprising contacting olefin with the aqueous catalyst solutions of the present invention, and further comprising contacting dioxygen with the aqueous catalyst solutions. The present invention also provides a process for the oxidation of palladium(0) to palladium(II) comprising contacting the palladium(0) with an aqueous solution comprising chloride ions and a polyoxoacid or polyoxoanion oxidant comprising vanadium.
    Type: Grant
    Filed: September 4, 1992
    Date of Patent: April 9, 1996
    Assignee: Catalytica, Inc.
    Inventors: John H. Grate, David R. Hamm, Robert J. Saxton, Mark T. Muraoka
  • Patent number: 5486336
    Abstract: This invention is a self-contained NO.sub.x sensor assembly. It may be used to detect NO.sub.x levels in a flowing gas stream such as might be found in an exhaust gas from a combustion process and to produce a measurable electrical output related to the content of NO.sub.x measured. The NO.sub.x sensor assembly is of a configuration that may be detached from a mounting and replaced. The sensor assembly comprises two sensor elements one of which is made up of a catalyst on a temperature measuring device. The other is a gas stream ambient temperature measuring device. The catalyst is selected and configured so that it selectively reduces NO.sub.x and the resulting heat of the reaction raises the temperature of the allied temperature measuring device. The sensor assembly also contains a NO.sub.x reductant source. The sensor assembly may be placed in a moving vehicle for measuring NO.sub.x levels in its exhaust gas.
    Type: Grant
    Filed: June 22, 1993
    Date of Patent: January 23, 1996
    Assignee: Catalytica, Inc.
    Inventors: Ralph A. Dalla Betta, Daniel L. Reed, Priscilla Schubert
  • Patent number: 5468873
    Abstract: The present invention provides a process for preparing 2-oxindole-1-carboxamides, comprising reacting N-acyl 2-oxindole-1-carboxamides with alcohols in the presence of aprotic weak Lewis acid catalysts. In certain processes of the present invention a 2-oxindole-1-carboxamide is prepared from a 2-oxindole by reacting the 2-oxindole with an acyl isocyanate to produce the N-acyl 2-oxindole-1-carboxamide as an intermediate, which is then reacted with alcohol in the presence of aprotic weak Lewis acid catalysts The N-acyl 2-oxindole-1-carboxamide intermediate may be converted to the 2-oxindole-1-carboxamide without isolation.
    Type: Grant
    Filed: April 18, 1995
    Date of Patent: November 21, 1995
    Assignee: Catalytica, Inc.
    Inventor: John M. Gruber
  • Patent number: 5461864
    Abstract: A support structure for securing a catalyst structure wherein a combustion reactor has a plurality of hollow, internally cooled, elongated support members which are secured to the combustion reactor and which abut the catalyst structure to limit the axial movement of the catalytic structure. The support structure is in fluid communication with a cooling medium which maintains the support structure at a temperature at which its strength properties are retained.
    Type: Grant
    Filed: December 10, 1993
    Date of Patent: October 31, 1995
    Assignees: Catalytica, Inc., Tanaka Kikinzoku Kogyo K.K.
    Inventors: Ralph D. Betta, Toru Shoji, Seiichiro Tanaka
  • Patent number: 5449788
    Abstract: The present invention provides a process for preparing 2-oxindole-1-carboxamides, comprising reacting N-acyl 2-oxindole-1-carboxamides with alcohols in the presence of aprotic weak Lewis acid catalysts. In certain processes of the present invention a 2-oxindole-1-carboxamide is prepared from a 2-oxindole by reacting the 2-oxindole with an acyl isocyanate to produce the N-acyl 2-oxindole-1-carboxamide as an intermediate, which is then reacted with alcohol in the presence of aprotic weak Lewis acid catalysts. The N-acyl 2-oxindole-1-carboxamide intermediate may be converted to the 2-oxindole-1-carboxamide without isolation.
    Type: Grant
    Filed: January 28, 1994
    Date of Patent: September 12, 1995
    Assignee: Catalytica, Inc.
    Inventor: John M. Gruber
  • Patent number: 5446102
    Abstract: Depolymerization or molecular weight reduction of polymers and gelled polymers containing internal unsaturation along the polymer backbone is performed in the presence of a molybdenum or tungsten compounds having the structural formula:M(NR.sub.1)(OR.sub.2).sub.2 (CHR.sub.3)wherein M is molybdenum or tungsten;R.sub.1 and R.sub.2 are unsubstituted or halo-substituted alkyl, aryl, aralkyl groups or silicon-containing analogs thereof;R.sub.3 is an alkyl, aryl, aralkyl group of any substituent that results from the initial reaction between the M.dbd.CHR.sub.3 complex and an olefin treating agent.
    Type: Grant
    Filed: August 10, 1994
    Date of Patent: August 29, 1995
    Assignees: Bridgeston, Corporation, Catalytica
    Inventors: James Oziomek, William L. Hergenrother, David R. Hamm, Thomas C. Bouton
  • Patent number: 5425632
    Abstract: This invention is a process for catalytically burning a combustible mixture of a fuel and an oxygen-containing gas. In particular, the invention is a process for producing a combustion gas at a selected temperature, preferably between 1050.degree. C. and 1700.degree. C., by introducing all of the fuel necessary to attain that temperature to a combustion catalyst, partially combusting the combustible within the combustion catalyst, and homogeneously combusting the remainder of the fuel outside the catalyst. By controlling the temperature within the catalyst, deterioration of that catalyst is prevented.
    Type: Grant
    Filed: July 6, 1993
    Date of Patent: June 20, 1995
    Assignees: Catalytica, Inc., Tanaka Kikinzoku Kogyo K.K.
    Inventors: Kazunori Tsurumi, Nobuyasu Ezawa, Ralph A. Dalla Betta
  • Patent number: 5424264
    Abstract: This is a catalyst and a process for partially hydrogenating polycyclic and monocyciic aromatic hydrocarbons such as benzene, naphthalenes, biphenyls, and alkylbenzenes to produce the corresponding cyclooiefins. The catalyst is a hydrogenation catalyst comprising ruthenium on a composite support. It is a process in which the product cycloolefin is produced in high yield and with high selectivity.
    Type: Grant
    Filed: March 11, 1994
    Date of Patent: June 13, 1995
    Assignee: Catalytica, Inc.
    Inventors: Michael A. Richard, Jacques De Deken, David K. Yee