Patents Assigned to Celgard LLC
  • Patent number: 11969929
    Abstract: Described herein is a multilayer microporous film or membrane that may exhibit improved properties, including improved dielectric break down and strength, compared to prior monolayer or tri-layer microporous membranes of the same thickness. The preferred multilayer microporous membrane comprises microlayers and one or more lamination interfaces or barriers. Also disclosed is a battery separator or battery comprising one or more of the multilayer microporous films or membranes. The inventive battery and battery separator is preferably safer and more robust than batteries and battery separators using prior monolayer and tri-layer microporous membranes. Also, described herein is a method for making the multilayer microporous separators, membranes or films described herein.
    Type: Grant
    Filed: May 10, 2019
    Date of Patent: April 30, 2024
    Assignee: Celgard, LLC
    Inventors: Kang Karen Xiao, Stefan Reinartz, Takahiko Kondo, Hisaki Ikebata, Eric J. Penegar, Robert Nark, Changqing Wang Adams, Masaaki Okada, Brian R. Stepp, Eric Robert White, Allen M. Donn, Katharine Chemelewski
  • Patent number: 11955662
    Abstract: The present invention provides (I) a dry-stretched microporous membrane and a separator for an electric storage device excellent in balance among the required performances such as product safety, charge/discharge characteristics, dimension stability, energy cost, consideration to the environment, etc., (II) a separator for an electric storage device superior in product safety obtained by controlling a puncture depth of a microporous membrane comprised in the separator for an electric storage device, or/and (III) a dry-stretched microporous membrane and a separator for an electric power storage device excellent in product safety realized by controlling a porosity and a puncture strength of a thin microporous membrane.
    Type: Grant
    Filed: November 19, 2018
    Date of Patent: April 9, 2024
    Assignees: Asahi Kasei Kabushiki Kaisha, Celgard, LLC
    Inventors: Shinya Hamasaki, Masaki Takahashi, Shohei Mori, Yoshiyuki Ishii, Kenji Ebara, Changqing Adams
  • Patent number: 11952475
    Abstract: A novel or improved base film for impregnation, impregnated base film, product incorporating the impregnated base film, and/or related methods as shown, claimed or described herein.
    Type: Grant
    Filed: September 12, 2018
    Date of Patent: April 9, 2024
    Assignee: Celgard, LLC
    Inventors: Takahiko Kondo, Masaaki Okada, Stefan Reinartz, Daniel R. Alexander
  • Patent number: 11949124
    Abstract: New and/or improved coatings, layers or treatments for porous substrates, including battery separators or separator membranes, and/or coated or treated porous substrates, including coated battery separators, and/or batteries or cells including such coatings or coated separators, and/or related methods including methods of manufacture and/or of use thereof are disclosed. Also, new or improved coatings for porous substrates, including battery separators, which comprise at least a matrix material or a polymeric binder, and heat-resistant particles with additional additives, materials or components, and/or to new or improved coated or treated porous substrates, including battery separators, where the coating comprises at least a matrix material or a polymeric binder, and heat-resistant particles with additional additives, materials or components are disclosed.
    Type: Grant
    Filed: January 4, 2019
    Date of Patent: April 2, 2024
    Assignee: Celgard, LLC
    Inventors: Zhengming Zhang, Michael B. Lane, Insik Jeon, Edward Kruger, Xiang Yu, Ronnie E. Smith, Stefan Reinartz, Junqing Ma, Daniel R. Alexander
  • Patent number: 11923497
    Abstract: Described herein, are battery separators, comprising the following: a microporous polymeric film; and an optional coating layer on at least one side of the microporous polymeric film, wherein at least one of the microporous polymeric film and the optional coating comprises an additive. The additive is selected from the group consisting of a lubricating agent, a plasticizing agent, a nucleating agent, a shrinkage reducing agent, a surfactant, an SEI improving agent, a cathode protection agent, a flame retardant additive, LiPF6 salt stabilizer, an overcharge protector, an aluminum corrosion inhibitor, a lithium deposition agent or improver, or a solvation enhancer, an aluminum corrosion inhibitor, a wetting agent, and a viscosity improver. Also, described herein are batteries, including lithium-ion batteries, comprising one or more of the described separators. Methods for making the battery separators are also described.
    Type: Grant
    Filed: November 1, 2021
    Date of Patent: March 5, 2024
    Assignee: Celgard, LLC
    Inventors: Changqing Wang Adams, Kang Karen Xiao, Stefan Reinartz, Masaaki Okada, Brian R. Stepp, Yao Lu, Eric Robert White, Katharine Chemelewski
  • Patent number: 11909006
    Abstract: In accordance with at least selected aspects, objects or embodiments, optimized, novel or improved membranes, battery separators, batteries, and/or systems and/or related methods of manufacture, use and/or optimization are provided. In accordance with at least selected embodiments, the present invention is related to novel or improved battery separators that prevent dendrite growth, prevent internal shorts due to dendrite growth, or both, batteries incorporating such separators, systems incorporating such batteries, and/or related methods of manufacture, use and/or optimization thereof. In accordance with at least certain embodiments, the present invention is related to novel or improved ultra thin or super thin membranes or battery separators, and/or lithium primary batteries, cells or packs incorporating such separators, and/or systems incorporating such batteries, cells or packs.
    Type: Grant
    Filed: February 24, 2023
    Date of Patent: February 20, 2024
    Assignee: Celgard, LLC
    Inventors: Paul M. Halmo, Xiaomin Zhang, Paul D. Vido, Zhengming Zhang, Lie Shi, Daniel R. Alexander, Jill V. Watson
  • Patent number: 11879070
    Abstract: Coating compositions for porous substrates, and/or related methods including methods of manufacture and/or of use thereof are disclosed. Also, coating compositions for porous substrates, where the coating comprises at least a polymeric binder and heat-resistant particles with or without additional additives, materials or components are disclosed.
    Type: Grant
    Filed: August 16, 2022
    Date of Patent: January 23, 2024
    Assignee: Celgard, LLC
    Inventors: Michael B. Lane, Insik Jeon, Edward Kruger, Xiang Yu, Ronnie E. Smith, Stefan Reinartz, Junqing Ma
  • Patent number: 11833763
    Abstract: Improved battery separators, base films or membranes, batteries, cells, devices, systems, vehicles, and/or methods of making and/or using such separators, films or membranes, batteries, cells, devices, systems, vehicles, and/or methods of enhancing battery or cell charge rates, charge capacity, and/or discharge rates, and/or methods of improving batteries, systems including such batteries, vehicles including such batteries and/or systems, and/or the like; biaxially oriented porous membranes, composites including biaxially oriented porous membranes, biaxially oriented microporous membranes, biaxially oriented macroporous membranes, battery separators with improved charge capacities and the related methods and methods of manufacture, methods of use, and the like; flat sheet membranes, liquid retention media; dry process separators; biaxially stretched separators; dry process biaxially stretched separators having a thickness range between about 5 ?m and 50 ?m, preferably between about 10 ?m and 25 ?m, having imp
    Type: Grant
    Filed: December 6, 2022
    Date of Patent: December 5, 2023
    Assignee: Celgard, LLC
    Inventors: Xiaomin Zhang, Gerald P. Rumierz, Karl F. Humiston, Charles E. Haire, Tyrone S. Fields, Michael A. Braswell, Ronald A. Proctor, Ronnie E. Smith
  • Patent number: 11813830
    Abstract: Battery separators and methods are disclosed. The battery separator may be used in a lithium battery. The separator may include a microporous membrane laminated to a coated nonwoven. The coating may contain a polymer and optionally, a filler or particles. The methods may include the steps of: unwinding the microporous membrane and the nonwoven, laminating the nonwoven and microporous membrane, and coating the nonwoven before or after lamination.
    Type: Grant
    Filed: December 23, 2021
    Date of Patent: November 14, 2023
    Assignee: Celgard, LLC
    Inventors: Lie Shi, Christopher L. Cowger, Heba K. Botros
  • Patent number: 11807733
    Abstract: A functionalized microporous, mesoporous, or nanoporous membrane, material, textile, composite, laminate, or the like, and/or a method of making or using such functionalized membranes. The functionalized porous membrane may be a functionalized microporous, mesoporous, or nanoporous membrane that has a functional molecule attached, such as a functional polymer, to the surface and/or internal fibrillar structure of the membrane.
    Type: Grant
    Filed: September 16, 2021
    Date of Patent: November 7, 2023
    Assignee: Celgard, LLC
    Inventors: Kristoffer K. Stokes, Karl F. Humiston
  • Patent number: 11799169
    Abstract: An improved multilayer laminated microporous battery separator for a lithium ion secondary battery, and/or a method of making or using this separator is provided. The preferred inventive dry process separator is a tri-layer laminated Polypropylene/Polyethylene/Polypropylene microporous membrane with a thickness range of 12 ?m to 30 ?m having improved puncture strength and low electrical resistance for improved cycling and charge performance in a lithium ion battery. In addition, the preferred inventive separator's or membrane's low Electrical Resistance and high porosity provides superior charge rate performance in a lithium battery for high power applications.
    Type: Grant
    Filed: March 2, 2021
    Date of Patent: October 24, 2023
    Assignee: Celgard, LLC
    Inventors: Xiaomin Zhang, Lie Shi, William John Paulus
  • Patent number: 11784344
    Abstract: In accordance with at least selected embodiments, a battery separator or separator membrane comprises one or more co-extruded multi-microlayer membranes optionally laminated or adhered to another polymer membrane. The separators described herein may provide improved strength, for example, improved puncture strength, particularly at a certain thickness, and may exhibit improved shutdown and/or a reduced propensity to split.
    Type: Grant
    Filed: July 1, 2021
    Date of Patent: October 10, 2023
    Assignee: Celgard, LLC
    Inventors: Kang Karen Xiao, Eric Joseph Penegar, Takahiko Kondo, Robert Nark, Eric Robert White, Xiaomin Zhang, Kristoffer K. Stokes
  • Patent number: 11731407
    Abstract: Novel or improved microporous battery separator membranes, separators, cells, batteries including such membranes, separators, or cells, and/or methods of making such membranes and/or separators, and/or methods of using such membranes and/or separators. In accordance with at least certain embodiments, an improved or novel battery separator for a secondary or rechargeable lithium battery may have low Electrical resistance of less than 0.95 ohm-cm2, or in some cases, less than 0.8 ohm-cm2. Furthermore, the inventive battery separator membrane may provide a means to achieve an improved level of battery performance in a rechargeable or secondary lithium battery based on a possibly synergistic combination of low Electrical resistance, low Gurley, low tortuosity, and/or a unique trapezoid shaped pore.
    Type: Grant
    Filed: June 18, 2021
    Date of Patent: August 22, 2023
    Assignee: Celgard, LLC
    Inventors: Xiaomin Zhang, Lie Shi
  • Patent number: 11728546
    Abstract: Several embodiments of a microporous battery separator for lithium rechargeable batteries and/or related methods of making and/or using such separators are disclosed. A dry process battery separator or membrane separator exhibits a thickness that is less than about 14 ?m and has increased strength performance as defined by reduced splittiness. The mode of splitting failure has been investigated, and the improvement in splittiness quantified by a test method known as the Composite Splittiness Index (CSI).
    Type: Grant
    Filed: November 24, 2015
    Date of Patent: August 15, 2023
    Assignee: Celgard, LLC
    Inventors: Xiaomin Zhang, Kang Karen Xiao, Robert A. Nark, Ron E. Smith
  • Patent number: 11725099
    Abstract: The present invention relates to surface modifying agents for polymeric and/or textile materials, methods of making and/or using a surface modifying agent to modify and functionalize polymeric and/or textile materials, and/or methods of using surface modified or functionalized polymeric and textile materials, and/or products using or incorporating surface modified or functionalized polymeric and textile materials. For example, the surface modifying agent in precursor form can be styrene sulfonyl azide monomer, polymer or copolymer capable of undergoing a chemical reaction in the presence of heat or light to form one or more styrene sulfonated nitrene monomers, polymers or copolymers, which are capable of chemically reacting with the surface of a polymeric or textile material to endow a specific or desired chemical surface functionality to the surface of a polymeric or textile material.
    Type: Grant
    Filed: March 25, 2019
    Date of Patent: August 15, 2023
    Assignee: Celgard, LLC
    Inventor: Kristoffer K. Stokes
  • Patent number: 11721872
    Abstract: The present invention is preferably directed to a polylactam ceramic coating for a microporous battery separator for a lithium ion secondary battery and a method of making this formulation and application of this formulation to make a coated microporous battery separator. The preferred inventive coating has excellent thermal and chemical stability, excellent adhesion to microporous base substrate, membrane, and/or electrode, improved binding properties to ceramic particles and/or has improved or excellent resistance to thermal shrinkage, dimensional integrity, and/or oxidation stability when used in a rechargeable lithium ion battery.
    Type: Grant
    Filed: November 24, 2020
    Date of Patent: August 8, 2023
    Assignee: Celgard, LLC
    Inventor: Insik Jeon
  • Patent number: 11708467
    Abstract: Provided herein are seam tapes and related methods. The seam tapes can be compatible with polyolefin-based waterproof/breathable (w/b) membranes, including polypropylene (PP) w/b membranes and/or polyethylene (PE) w/b membranes. Also provided are seams sealed by means of these seam tapes, as well as materials, fabrics, and garments including one or more of these sealed seams.
    Type: Grant
    Filed: January 25, 2021
    Date of Patent: July 25, 2023
    Assignee: Celgard, LLC
    Inventors: Karl F. Humiston, Kristoffer K. Stokes, Perry K. Hancock
  • Patent number: 11658333
    Abstract: In accordance with at least certain embodiments, the present invention is directed to novel, improved, coated, or treated separator membranes, separators or membrane based separators for lithium batteries. The membranes or separators may include non-woven layers, improved surfactant treatments, or combinations thereof. The separators or membranes are useful for solvent electrolyte lithium batteries, especially rechargeable lithium ion batteries, and provide improved performance, wettability, cycling ability, and/or recharging efficiency.
    Type: Grant
    Filed: July 7, 2020
    Date of Patent: May 23, 2023
    Assignee: Celgard, LLC
    Inventors: Changqing Wang Adams, C. Glen Wensley, Stefan Reinartz
  • Patent number: 11626349
    Abstract: A multi-layered battery separator for a lithium secondary battery includes a first layer of a dry processed membrane bonded to a second layer of a wet processed membrane. The first layer may be made of a polypropylene based resin. The second layer may be made of a polyethylene based resin. The separator may have more than two layers. The separator may have a ratio of TD/MD tensile strength in the range of about 1.5-3.0. The separator may have a thickness of about 35.0 microns or less. The separator may have a puncture strength of greater than about 630 gf. The separator may have a dielectric breakdown of at least about 2000V.
    Type: Grant
    Filed: March 19, 2020
    Date of Patent: April 11, 2023
    Assignee: Celgard, LLC
    Inventors: Lie Shi, Jill V. Watson, Ronald W. Call, Ronnie E. Smith
  • Patent number: 11607856
    Abstract: A microporous membrane wipe and a method of using such microporous membrane wipe are disclosed. The microporous membrane wipe may be uniaxially or biaxially oriented microporous membrane. The uniaxially or biaxially oriented microporous membrane may be made from one or more block and/or impact copolymers of polyethylene and/or polypropylene. A method of using such a microporous membrane wipe for skin oil blotting is also disclosed. Further disclosed is a method of using such a microporous membrane wipe for cleaning a surface for the removal of fingerprints, smudges and the like, where such surfaces may include, for example, eyeglasses, electronics, cell phones, displays, optical devices, camera lenses, microscope lenses and other precision optics, and/or the like.
    Type: Grant
    Filed: October 16, 2014
    Date of Patent: March 21, 2023
    Assignee: Celgard, LLC
    Inventors: Kristoffer K. Stokes, Karl F. Humiston, Changqing Wang Adams, William John Mason